Industrial Automation Train in Ing

8/8/2019 Industrial Automation Train in Ing

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PROLIFIC SYSTEMS & TECHNOLOGIESFrom Asias No. 1 Automation Training Company

Module Course Contents Duration

Full time FeesSC SCADA Wonderware InTouch 2 Days 2,500

AB Allen Bradley (SLC &Micrologix 1000/1200)

3 Days 4,500

ABCL Allen Bradley Control Logix 6 Days 12,000

SM Siemens ( S7- 300) 3 Days 5,000

ABSC Allen Bradley & SCADA 5 Days 6,000

CPP 1 Certified PLCprogrammerAB, Siemens,GE - Fanuc

Wonderware,

10 days 10,000

CPP 2 Certified PLCprogrammerAB, Siemens, GE- Fanuc,Wonderware,

1 month(Part Time)

10,000

DR AC Drives ( ABB ) 2 Days 2,500

CDAD Certified DCS applicationDeveloper ABB AC 800F

6 Days 10,000

CAE Certified AutomationEngineer

3 Months 35,000

CAE Program Highlight (Job assisted program)Covers 3 leading PLCs (Allen Bradley, Siemens, GE- Fanuc),DCS System (ABB)SCADA (Wonderware InTouch)DrivesInstrumentation systemInterview TechniquePlacement assistance

Sunday Batch & Evening batches are available.

CAE

FEES IN

INSTALLMENT15,000

10,000

10,000

35,000


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CAEONE TIME PAYMENT

33,000

Annexure 1: Introduction to Prolific Systems and Technologies Pvt. Ltd.Prolific core competence lies in Data Acquisition monitoring and control,

Integration of divers hardware and software related to industrial automation

Training on diversified hardware and software used in industrial automation

Creation of front end software for management information systems

Turn-key industrial automation solutions and

Vision system based inspection solutions in India and abroad

Prolific : Training Division

Key achievements

Training imparted on leading brands of automation hardware (PLCs, DCS, ControllerDistributed Data Acquisition Modules, High Speed Data Acquisition Cards, DrivesInstrumentation and Electrical systems) and software (SCADA software) which are useglobally in industrial automation.

Given training to over 3000 Technicians, Engineers, and Managers from maintenanceprojects, design and production departments.

Provided customised training to suit clients requirement.

Over 100 corporate clients including ONGC, ITC, Raymonds, Fiat, Godrej, BPCL, IPCL, GAILCeat Tyres, Colgate, Asian, ICI paints, L&T, Bombay Dying, Brihn Mumbai Corporatio(BMC), Mazagaon Dock, Raymond, Thirumalai Chemicals, Ordinance Factories and manmore...

Prolific : Project Division

Key achievements

Worked on turn-key automation projects in industries like Steel, Petro-chemicaAutomobile, Chemical, Refineries, Pharmaceutical, Engineering, Atomic researchOrdinance etc

Provided engineering services domestically and overseas

Executed projects using diversified hardware and software like Modicon (Schneider), AlleBradley(Rockwell), Siemens, Yokogawa, Ascon, GE Fanuc, Fuji and software likWonderware, Intellution, ASPIC, RS View, WinCC, Astra etc.

Our clients include Reliance, HPCL, BARC, IPCL, IPCA, APAR, Nicolas Piramal, GodreYokogawa Blue Star, Siemens, Jindal Steel, Uttam Steel, Gujrat Glass, Alkyl Amines, IndofiMICO and many more.

Prolific has expertise on almost all types of Field Instruments, Leading Brands oProgrammable Logic Controllers and Drives, PC based hi speed automation systems awell as most of the SCADA software available in automation segment globally.


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Annexure 2 : Training Modules

Module : PLSC /001 : PLC and SCADADuration : 10 Days (10 AM to 6 PM)

ObjectivesParticipants will learn how to design automation system using PLCsParticipants will be able to Program, Troubleshoot and Maintain PLC based system

Topics Covered Introduction to PLC hardware

Architectural Evolution of PLC

Role of PLC in automation

Introduction to the field devices attached to PLC

PLC Fundamentals - (Block diagram of PLC's)

Detail information about PLC components Power supply CPU I/O modules Communication bus

Various ranges available in PLCs

Types of Inputs & outputs

Source Sink Concept in PLC

Concept of flags

Scan cycle execution

Practical Exposure on Allen Bradley or Siemens or Modicon or GE Fanuc orMitsubishi or Omran Introduction to PLC programming software

Addressing concepts

Introduction to bit, byte & word concept

Programming instructions arithmetic and logical Load /and /or/out / and Read / Write Compare / Add / Sub /And /Or Blocks Leading edge / trailing edge instructions MOVE block application Timer Blocks programming Counter Block programming Advanced instructions File handling Comment functions Master control /set /reset function

Upload, download, Monitoring of programs

Forcing I/P & O/P

Monitoring / Modifying data table values

Standard procedure to be followed in wiring / writing ladder etc

Hands on experience on writing programs


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Case studies for conveyer, motors control, timer & counter applications etc. Troubleshootingand fault diagnostics of PLCDocumenting the projectProgram assignments for real timeapplications


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Supervisory Control & Data Acquisition Software

Objectives :Participants will learn selection, programming, installation, commissioning and troubleshooting of aSCADA software

Topics covered

Applications of SCADA software

Different packages available with I/O structure

Features of SCADA software

Application development in Wonderware InTouch

Creating a new SCADA application

Creating Database of Tags

Creating & Editing graphic display with animation

Data Entry / Start Stop command

Analog entry

Sizing Movement

Blinking

Visibility

Filling

Trending

Creating & Accessing Real-time Trends

Creating & Accessing Historical Trends

Creating Alarms & Events

Writing logic through script

Application script

Condition

Data Change Window script

Special functions

Connectivity with the different hardware

Communication protocols

Communication with PLC

Communication with Data Acquisition System

Connectivity between software

Communication with Excel

Communication with Visual Basic

Commissioning the network nodes

Troubleshooting the application


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Module DC003 : Distributed Control SystemDuration : 6 Days (10 AM to 6 PM)

ParticipantsPlant maintenance engineers, projects, design & consulting engineers.

ObjectiveParticipants will get detail knowledge about the selection of control system as well as they will havetechnological comparison between various hardware available in the industry.

Topics covered

Introduction to control system

Applications of DCS system

Architectural evolution for DCS

Hardware architecture of DCS

Processor

Power supply

I/O modules

Communication bus Operator and Engineering station

Redundancy

Comparison between the hardware PLC & DCS

Designing control system solution using DCS Instrumentation and control

Detail engineering

General outlay

Earthing requirements

Communication bus system

Redundancy level

Standard codes and practices required at site

Training and documentation Schedule of quantity

Engineering and software development

Practical exposure on ABB DCS system

Overview of ABB System Components & Topologies

Detailed Information on Controllers, I/O Cards, Carriers, System Power Supplies,

ABB Control Networks

Installation of Operating System & ABB Software Components

Application development

Module DR004 : AC Drives

Duration : 2 Days (10 AM to 6 PM)

ParticipantsPlant maintenance engineers, projects, design & consulting engineers.

ObjectiveParticipants will be able to select, program, install and maintain drives to suit their application.


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Topics covered

Exposure on Siemens or Allen Bradley or Yaskawa or Schneider or ABB

Introduction to AC Drives

Selection criteria of the drives for particular application i.e. Speed /Torque Characteristic etc.

Configuration of different motor parameter for drives i.e. speed and torque control, types ofbraking, ramp selection, jog/inch selection, flux optimization, No. of poles, load equalization,selection of slip & skip frequencies, preset speed selection, RPM etc.

Remote and Local operation of Variable Speed Drives.

Communication with PLC, MMI/SCADA Software

Study of different operational methods like PWM method, flux vector control, vector voltage controdirect torque control etc. on which Variable Speed Drives work.

Troubleshooting

Case study and different applications of Drives in the industry.

Instrumentation System

Topics covered

Basics of Field Instrumentation

Measurement Practices

Erection and installation guidelines

Calibration practices

Wiring methods

HART Communication

Advancement in the instrumentation technology

Field bus technology

Flo

wmeasurem

ent

Principl

esof

operati

onsof

flowmet

Types of Flow Transmitters


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ers

Selection & Installation of sensors

Configuration

Maintenance & Trouble shooting

Pressu

remeasure

ment

Principles

ofoperations

ofpressure

meters

Types of pressure Transmitters

Selection & Installation of sensors

Configuration


Lev

elme

asure

ment

Typesof

level

measu

rement

sensors

Principles of ultrasonic level measurement

Selection, Installation and configuration of sensors

Calibration practices


Temperatur


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emeasure

ment

Sensors

fortemperatu

remeasurem

ent

Types of RTDs & Thermocouples

Selection, Installation and Commissioning


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Annexure 3

Some of the customised training programs conducted by Prolific

Name of Client Place IndustryAsian Paints Ltd. Ankleshwar (GJ)

Hyderabad (AP)Chemicals

Aimil Ltd. Delhi Service ProviderArti Drugs Ltd. Tarapur (MS) Pharmaceuticals

Amines and Plastisizers Ltd. Taloja (MS) ChemicalsBallarpur Industries Ltd. Ballarshah (MS) Paper

Brihan Mumbai Municipal Corporation. Mumbai (MS) Service Provider

Cipla Ltd. Goa Pharmaceuticals

Cadbury India Ltd. Thane (MS) Fast Moving Consumer GoodsCeat Tyres Ltd. Mumbai (MS) Auto AncillaryDCW Ltd. Tutikorin (TN) Chemicals

E. I. D. Parry (India) Ltd. Chennai (TN) Fertiliser

Fiat India Ltd. Mumbai (MS) AutomobileGarware Polyester Limited Aurangabad (MS) Polyster

Godavari Chemicals and Fertiliser Kakinada (A P) FertiliserGujrat Glass Ltd. Ankleshwar (GJ) Glass

Heavy Water Board Mumbai (MS) ChemicalHCL Infotech Chennai (TN) Information Technology

Indian Petrochemicals Corp Ltd. Nagothane (MS) PetrochemicalIndian Rayon Industries Ltd. Kolkata (WB) Textile

Indraprastha Gas Ltd. Delhi Gas DistributionITC Paperboard Ltd. Bhadrachalam (AP) Paper

J K Industries Ltd. Banmore (Raj) Auto AncillaryLarsen & Toubro Ltd. Mumbai (MS) Engineering

L & T Infotech- Chennai (TN) Information TechnologyMoser Baer Ltd. NOIDA (UP) Electronic Hardware

Mazgaon Dock Ltd. Mumbai (MS) ShippingNovartis, Mumbai (MS) Pharmaceuticals

Positive Packaging Industries Ltd. Mumbai (MS) PackagingRaymond Ltd. Yavatmal (MS)

Chhindwara (MP)Chemical / Textile

Saw Pipes Ltd. Gandhidhan (GJ) Engineering

Sesa Industries Ltd. Goa Mining

Softdel Systems Ltd. Mumbai (MS) Information TechnologySRF Ltd. Manali (TN) PolymerScenectedy Herdillia Navi Mumbai (MS) Chemicals

Tata Chemicals Ltd., Mithapur (GJ) Chemicals Thirumalai Chemicals Ltd. Chennai (TN) Chemicals

Tolani Marine Institute Pune (MS) ShippingVoltas Ltd. Hyderabad (AP) Engineering

West Coast Paper Mills Goa PaperOrdnance Factory Nagpur (MS) Defense


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ONGC Mumbai (MS) Oil & Gas

Orchid Chemicals Chennai (TN)Aurangabad (MS)

Pharmaceuticals

List of the few companies whose representatives attended our earlier regular

batches

Name of Client Place IndustryAlkyl Amines Chemicals Ltd, Patalganga (MS) Chemicals

Bharat Petroleum Corporation Ltd., Mumbai (MS) Oil & GasBharat Forge Ltd Pune (MS) Auto Ancillary

Beiersdorf India Ltd. Goa Fast Moving Consumer GoodsBinani Industries Ltd., Mumbai (MS) Cement

Bombay textiles research centre, Mumbai (MS) ResearchBPL Ltd. Pune (MS) Electronics

Colgate Palmolive (I) Ltd. Mumbai (MS) Fast Moving Consumer Goods

Capital Controls (I) Pvt. Ltd. Mumbai (MS) Service ProviderDetection Instruments Mumbai (MS) Service Provider

E. I. Dupont (India) Ltd. Mumbai (MS) Fast Moving Consumer GoodsGodrej Boyce Mfg. Co. Ltd. Mumbai (MS) EngineeringGas Authority of India Ltd. Mumbai (MS) Oil & Gas

Hindustan Coca Cola Beverages Goa Fast Moving Consumer GoodsHaryana Sheet Glass Ltd. Gudgaon (HY) Glass

Indian Aluminium Ltd. Mumbai (MS) SteelICI Paints Ltd. Nerul (MS) Chemicals

Indoco Remedies Ltd. Goa PharmaceuticalsICPA Laboratories Ltd. Ratlam (MP) Pharmaceuticals

Johnson & Johnson Mumbai (MS) PharmaceuticalsKvaerner Power Gas Ltd. Mumbai (MS) Service Provider

Kirloskar Copelant Ltd. Pune (MS) Engineering

Kalyani Brakes Ltd. Pune (MS) Auto AncillaryKinetic Engineering Ltd. Pune (MS) AutomobileLiberty Oil Mills Co. Ltd. Badalapur (MS) Oil

Manali Petrochemicals Ltd. Chennai (TN) PetrochemicalsNational Chemical Labs Ltd. Pune (MS) Research

National Council for Cement Haryana CementParle Ltd. Alwar Fast Moving Consumer Goods

Rashtriya Metal Industries Ltd. Mumbai (MS) SteelReliance Infrastructure Ltd. Mumbai (MS) Infrastructure

Reliance Industries Ltd. Patalganga (MS) ChemicalSamco Electronics Ltd. Pune (MS) Electronics

Sudarshan Chemicals Ltd. Pune (MS) Chemical

SAMEER (IIT, Pawai) Mumbai (MS) Research

Subros Ltd. Chennai (TN) Airconditioning Tata Infomedia Ltd. Navi Mumbai (MS) PrintingUnitherm Engineers Ltd. Banglore (KA) Engineering

VVF Ltd, Mumbai Mumbai (MS) Fast Moving Consumer Goods

Va Tech Wabag Ltd. Delhi OEM

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Industrial Automation Train in Ing