Industrial Automation It is given to acquaint the students with automated manufacturing using hydraulic, pneumatic & PLC.Objective: -Introduction to automated systems, fluid logic application pneumatic and hydraulic logic circuits an equipment / component: Fluid logic circuits, PLC hardware/PLC systems, ladder and function block programming methods, internal relays, timers, counters & shift registers, programming

controller configuration. After the completion of the training the student will have the following attributes:

Knowledge

Understand the design structure and construction of an automated system Familiarize on measurement and control systems in industrial automation Identify the various actuation devices used in automated systems: pneumatic,

hydraulic, PLC systems Familiarization on control valves, cylinders and actuators. Identify basic steps in real time interfacing and its peripheral devices Demonstrate the knowledge in PLC applications Know the PLC applications in different type of automated system.

Intellectual and practical skills

Design and perform simulation of different types of pneumatic, hydraulic, PLC systems

Perform and test PLC system interface for practical and industrial applications.

Attitude and behavior

Appreciate the role of industrial automation application Develop team work sprit

S.No. Topics to be covered Duration

Introduction to Automatic Manufacturing system

1

Introduction and key elements of automatic manufacturing systems

Introduction pneumatic systems Pneumatic power lines 6

Pneumatic systems

2

Filter, Regulator, Lubrication Direct control valves Pneumatic logic

AND Valve OR valve

Pneumatic valve Electro pneumatic valve

2/2 way valve 3/2 way valve 4/2 way valve

4

1

5/3 way valve Lab Demonstration 4 Pressure control valves Flow control valves

Meter in circuit Meter out circuit

Cylinders 1. Single Acting cylinders2. Double Acting cylinders3. Rod less cylinders4. Ram cylinders

2

Demonstration in the Lab 4 Rotary Actuators

1. Torque Mater2. Mono directional Actuators3. Bi-directional Actuators

Pneumatic process control valves Industrial pneumatic Applications

2

Lab Demonstration 4

Hydraulic systems3 Hydraulic Fundamentals

Pascal’s law Bernoulli’s Energy Equation

Hydraulic power systems Pump-vane, piston, Gear Motor Strainer/Filter & Location Hydraulic Tank/Reservoir Baffle

2

Directional control valve 2/2 way valve 3/2 way valve 4/2 way valve 5/3 way valve Valves with detent

Hydraulic & Fluid Logics ANDORNOT

Pressure Control valve

2

Flow control valve Check valves Needle valves Meter in IN Circuit Meter OUT Circuit

Cylinders 1. Single Acting cylinders2. Double Acting cylinders 3. Ram cylinders4. Telescopic cylinders

2

Students perform the experiments and problem solving in the lab 4

Hydraulic Drives & Actuators Unidirectional Bi-directional LVHP Application

2

2

HP Low volume Application Hydraulic Accumulators Industrial Hydraulic Application Students perform the experiments and problem solving in

the lab4

PLC

4 Base structure/PLC Hardware & Systems I/O Processing

2

Programming Format1. Ladder Diagram2. Function Block Diagram3. Statement list/Mnemonic

2

Logic gets1. NOT2. AND3. OR4. NAND5. NOR6. EX-OR

2

Lab Demonstration 4

Timers1. Timers ON Delay2. Timers OFF Delay3. Oscillating Timer4. Practical Time Application

2

Lab Demonstration 4

Counters1. Counter UP2. Counter DOWN3. Counter UP & DOWN4. Counter Industrial Application

2

Internal Relays Markers

Two input internal relay control Latches control of internal relays Programming application of internal relays

2

Shift Register Input & Output shift Register Reset Programming Application of Shift Registers

2

Lab Demonstration 4

Programming Controller Configuration PLC interfacing Modern Trends of PLC Interfacing

2

3

PLC’s in industrial plant configuration

Lab Demonstration 4

Total hrs 72

Laboratory ActivitiesNo

1 Logo Programming and applications

2 PLC programming using s7-4000PLC software & its applications

Pre-Requisites1. Machine drawing 2. Eagerness to learn new innovative things.

RecommendationStudent should come with appropriate material such as working cloth

Who Could Attend this Training?Students from B.E/B.Tech/M.Tech/Diploma (EPE/ECE/EEE/CSE/IT/MECH) can join this training. And anyone who has interest in this field and have pre-requisite knowledge.

4