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Industrial Accessories Company4800 Lamar Ave
Mission, Kansas 66202
PP027 1-26-11
CORPORATE CAPABILITIES
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IAC CORE COMPETENCIES
DESIGN & ENGINEERING.
PRODUCTS: APC – BAGHOUSES; HEAT EXCHANGERSBULK MATERIAL HANDLING; PNEUMATIC TRANSPORT
SYSTEMS: DRY FGD & ACID GAS CONTROLHAP’S: DIOXIN/FURAN; MERCURY; ARSENICBIOMASS PROCESING & HANDLING
SERVICES: DEMONSTRATION TESTINGOEM PARTS & COMPONENTSRETROFIT & BAGHOUSE CONVERSIONSMECHANICAL INSTALLATIONSTRUCTURAL STEEL FABRICATION
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IAC CONSTRUCTION COMPANY
• OSHA & MSHA Certification• Millwright Precision Execution• Multiple Field Crew and Superintendents
Modular Bin-Vent Baghouses
Binvent w/Top Door Access Binvent w/ Walk-in-Plenum
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IAC Baghouse – Insulated andModularlized Designs
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IAC BaghouseFive Module In-Line Design
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IAC AIR-TO-AIR HEAT EXCHANGER & 4-COMPARTMENT M-PULSE BAGHOUSE
(19’-6” LG FILTER BAGS) APPLICATION: CLINKER COOLER – CEMENT PLANT
IAC “M” – Intermediate Pressure Pulse Jet Baghouse6 x 234TB-BHTP-288
Coal Fired Boiler Baghouse220,000 ACFM @ 420 F
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IAC “M” - Pulse BaghousePenthouse Enclosure
Top Roof Door; ASME 12in Headers; 3in Pulse Valves
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IAC “M” - Pulse Baghouse
ASME 12in Headers with 3in Pulse Valves18 Rows; 16 Bags per Row; Bag: 6” Dia x 19’-6” Long
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IAC “M” - Pulse Baghousewith ID Fan and Stack
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IAC “M” - Pulse Baghouse w/Pneumatic Ash Handling
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FLY ASH AND COAL SILOS
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IAC M-Pulse BaghouseWonderware Software Screen
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IAC M-Pulse BaghouseWonderware Dust Transfer Screen
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IAC Design / Build M-Pulse Baghouse - 1,200,000 ACFM
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IAC M-Pulse Baghouse1,200,000 ACFM – Erected by IAC
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IAC DESIGN/BUILD - STACK FOR PRESSURE RAFF – 2,700,000 ACFM
DUAL FLUID SEMI-DRY FGD SPRAY DRIER & BAGHOUSE
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50MM GPY ETHANOL PLANTCOAL FIRED WITH IAC M-PULSE BAGHOUSE
IAC SCOPE OF WORK•Combustor•Boiler – HRSG•M-Pulse Baghouse & FGD •ID Fan & Motor•Duct from Boiler to ID Fan•Fly Ash Handling•Silo & Truck Loadout•I&C’s (APV & Flyash)•Automated Controls•Mechanical Installation•Start-up
Corn, LP Goldfield, IALincolnway Energy Nevada, IARed Trails Richardton, NDHeron Lake Energy Heron Lake, MN
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SODIUM SORBENT INJECTION AT BOILER OUTLET
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SO3 / SULFURIC ACID CONTROL OPTIONS
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SO3 / SULFURIC ACID CONTROL OPTIONS
Fuel Additive Dolomite Magnesite
Furnace Injection Micronized Lime Aqueous Slurry Magnesium Hydroxide
Alkali Injection in to SCR Outlet / AH Inlet Magnesium Oxide Powder Trona / Sodium Bicarbonate Slurry of Sodium Bisulfite/Sulfite (SBS) Slurry of Caustic Soda (NaOH)
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SO3 / SULFURIC ACID CONTROL OPTIONS
Alkali Injection in at AH Outlet Ammonia Injection (Anhydrous or Aqueous) Hydrated Lime with or without Humidification
Wet ESP downstream of Limestone WFGDWith SO2 Control Options
Semi-Dry FGD Alkaline (Caustic Soda; Magnesium Hydroxide) WFGD
Note: 1. Combination of SO3 Sorbents can be employed.2. Multiple Sorbents can provide multi pollutant mitigation
(SO3; Hg; HCL; Dioxin; etc.)
• Na2CO3 + SO2 + 1/2O2 → Na2SO4 + CO2
• Na2CO3 + SO3 → Na2SO4 + CO2
• Na2CO3 + 2HCl → 2NaCl + H2O + CO2
• Na2CO3 + 2HF → 2NaF + H2O + CO2
• Na2CO3 + NOx → NaNO3 + CO2
Na2SO4, NaCl, NaF and NaNO3 are collected in fly ash.
SODIUM SORBENT REACTIONS
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CALCIUM SORBENT REACTIONS
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• Ca(OH)2 + SO2 → CaSO3 + H2O
• Ca(OH)2 + SO3 → CaSO4 + H2O
• Ca(OH)2 + 2HCL→ CaCl2 + 2H2O
• Ca(OH)2 + 2HF → CaF2 + 2H2O
CaSO3, CaSO4 , CaCl2 and CaF2 are collected in fly ash.
SORBENT REQUIRED (LBS/LBS)
SOLVAir Select 200
POLLUTANTSNSR
1.0 1.5 2.0
SO2 2.41 3.62 4.82
SO3 1.93 2.90 3.86
HCL 2.11 3.17 4.22
HF 3.86 5.79 7.72
SODIUM BICARBONATE
POLLUTANTSNSR
1.0 1.5 2.0
SO2 2.63 3.95 5.26
SO3 2.10 3.15 4.20
HCL 2.30 3.45 4.60
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CALCIUM HYDROXIDE (Ca(OH)2
POLLUTANTS
NSR
1.0 1.5 2.0 2.5 3.0
SO2 1.16 1.74 2.32 2.90 3.48
SO3 0.93 1.40 1.86 2.33 2.79
HCL 1.01 1.52 2.02 2.53 3.03
HF 1.85 2.78 3.70 4.63 5.55
CALCIUM SORBENT REQUIRED (LBS/LBS)
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SO2 REDUCTION WITH TRONA INJECTION AT BOILER OUTLET WITH ESP
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NOx REDUCTION WITH TRONA INJECTION AT BOILER (W/SCR) OUTLET WITH ESP
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BLOW THRU MILL DESIGN – TRONA GRINDING
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IAC LANCE TIP DESIGN
LANCE TIP DESIGNS1. Bayonet Tip for even
dispersion.2. Flat end at staggered
depths.3. Flared end for co-current
flow.4. Dispersion “V” tip end.
Note: 1. Lance tip design is based
on duct layout and arrangement
2. Lance diameter based on flow rates and quantity of lances utilized.
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STANDARD IAC DRY SORBENT INJECTION STATION – 1 HOPPER
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STANDARD IAC DRY SORBENT INJECTION STATION – 2 HOPPERS
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STANDARD VOLUMETRIC HYDRATED LIME INJECTION STATION
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PC Fired Boiler
Salable AshDesired
ESP
Activated Carbon
Fabric Filter
Fabric Filter
SCR / SNCR De-NOx
SO2 Scrubber
SCR Converts Hg to oxidized form
Oxidizes Elemental Hg and Adsorbs
Absorbs Oxidized Hg
MERCURY REMOVAL
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CFD MODELING FOR LANCE LOCATIONS
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IAC “TEST RIG” PROVIDING PAC INJECTION FOR MERCURY REMOVAL
TESTING
Super-Sack Test Rig w/Screw Feeder & Weigh Scales
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MERCURY TESTING315 MW PLANT / AIR HEATER OUTLET
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MERCURY MITIGATION TESTING130 MW PLANT / AIR HEATER OUTLET
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TRONA INJECTION – IAC FULL SCALE TESTING EQUIPMENT
TRONA PD TRUCK FEEDING PIG VENTILATING THRU IAC
BAGHOUSE
TRONA FEED SILO / BIN ON SCALES
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TRONA INJECTION WITH MULTIPLE LANCES/ AIRHEATER INLET
Distributors to Lances Trona Lances
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PERFORMANCE OF IAC- MULTI MIX SORBENT (IN DEVELOPMENT) - MERCURY REDUCTION
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PERFORMANCE OF IAC- MULTI MIX FOR MERCURY REDUCTION
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PEBBLE LIME ADDITION FOR ARSENIC MITIGATION
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IAC EQUIPMENT:•Silo•Bin Vent Filter•Volumetric Screw Feeder
•Surge Hopper•Automated Controls•Fan•Dust Handling and Ventilation Ductwork•Valving and Instrumentation
•Structural Steel Frame, Platforms and Ladder
SILO WITH SCALE CONTROL FOR LIMESTONE ADDITION ONTO COAL BELT
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IAC CEMENT TERMINALSTOTAL TURNKEY
FUIKBAY, CURACAO NETHERLANDS ANTILLES
Two(2) 38’-7 3/8” Diameter Bolted Steel Silo’s(Total 5,500 MT / October, 1998)
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IAC Representative Process Baghouse Installations•Ashgrove Cement- Springfield, MO Lime Kiln 30,000 ACFM 400F•Cemex- Louisville, KY Clinker Hot Tank 25,000 ACFM 400F•IAT Incineration- Richmond, WA Medical/Bio-Waste 5,000 ACFM 500F•Continental Carbon- Ponca City, OK Carbon Black Reactor 20,000 ACFM 500F•PPG- Lake Charles, LA Glass Furnace 35,000 ACFM 480F•Phila Electric- Eddystone, PA Magnesium Oxide 225,000 ACFM 450F•Carbo Ceramics- Toomsboro, GA Lime Kiln 87,000 ACFM 450F•Ashgrove Cement- Portland, OR Lime Kiln 20,000 ACFM 425F•BMH/James Hardie- Nashville, AR Gypsum Dryer 120,000 ACFM 400F•BMH/Ga Pacific- Gypsum Dryer 80,000 ACFM 400F•Reynolds Metals- Anode Bake Fce 141,000 ACFM 450F•Intalco Aluminium- Ferndale, WA Anode Bake Fce 168,000 ACFM 450F •Cemex- Fairborn,OH Alkali By-Pass 65,000 ACFM 500F•Lincolnway Energy- Nevada, IA (*) Coal Fired Boiler 220,000 ACFM 400F•Corn Products- LP Goldfield, IA (*) Coal Fired Boiler 220,000 ACFM 400F•Red Trail- Richardton, ND (*) Coal Fired Boiler 220,000 ACFM 400 F•Heron Lake Bio Energy, MN (*) Coal Fired Boiler 220,000 ACFM 400 F•Caterpillar- Mapleton, IL (*) Melt Shop Ventilation 240,000 ACFM 250F•Clow Corp- Oskaloosa, IA Electric Arc Furnace 2x27,500 ACFM 250 F•Nucor Steel-AR (*) LMF and Meltshop 200,000 ACFM 250 F•Drake Cement, AZ (*) Raw Mill / Kiln 206,000 ACFM 482 F•Drake Cement, AZ (*) Clinker Cooler 98.100 ACFM 392 F•Drake Cement, AZ Coal Mill 20,598 ACFM 194 F•Vienna Correctional Inst. Coal Fired Boiler 2x25,000 ACFM 450 F•Nucor Steel, AL (*) (Engineering) Electric Arc Furnace 1,200,000 ACFM 250 F•Carbo Ceramics- Toomsboro, GA Lime Kiln#1 80,000 ACFM 425 F•Carbo Ceramics- Toomsboro, GA Lime Kiln#2 80,000 ACFM 425 F•Carbo Ceramics-Toomsboro, GA Lime Kiln#3 80,000 ACFM 425 F
•Note: (*) IAC “M” Pulse Design with Long Bag, Low Pressure Cleaning Technology.
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IAC - Baumco Reverse Air References in the Iron & Steel Industry:
•Krupp Industries GER EAF 1,765,000 ACFM •Hadeed Ltd. SAU EAF 1,059,000 ACFM •Great Lakes Steel USA EAF 1,231,000 ACFM •Ferrowohlen SWI EAF 765,000 ACFM •Crucible Steel USA EAF 865,000 ACFM •CF&I USA EAF 540,000 ACFM •Cascade Steel USA EAF 486,000 ACFM •Bethlehem Steel USA EAF 874,000 ACFM •Nucor Steel USA EAF 50,000 ACFM•Kaiser Steel USA Re-ladling Station 600,000 ACFM •Wheeling Pittsburgh USA Re-ladling Station 180,000 ACFM
IAC Installations in India
•Dalmia Cement Ltd. (*) Cement Mill 443,200 ACFM 194F•Krupp Polysius India Ltd. (*) Kiln / Raw Mill 80,046 ACFM 464F•Birla / Satna Cement (*) ESP Conversion 40,023 ACFM 203F•Birla / Satna Cement (*) ESP Conversion 22,366 ACFM 203F
Note: (*) IAC “M” Pulse Design with Long Bag, Low Pressure Cleaning Technology.
IAC Representative Process Baghouse Installations
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IAC Representative Pneumatic Conveying Installations1.Northern States Power Red Wing, MN Boiler - Limestone Injection2.Red Trails Ethanol Richardton, ND Fly-ash Conveying 3.Red Trails Ethanol Richardton, ND Sodium Bicarbonate Injection.4.Corning Harrodsburg, KY Sodium Bicarbonate Injection.5.Wabash Alloys Dickson, TN EnviroBlend Injection6.Wabash Alloys Cleveland OH EnviroBlend Injection7.Wabash Alloys Tipton, IN EnviroBlend Injection8.Wabash Alloys Wabash, IN EnviroBlend Injection9.Corn LP Goldfield, IA Fly-ash Conveying10.Lincolnway Energy Nevada, IA Fly-ash Conveying11.Lincolnway Energy Nevada, IA Sodium Bicarbonate Injection.12.Heron Lakes Energy Heron Lake, MN Fly-ash Conveying13.Heron Lakes Energy Heron Lake, MN Trona/Sodium Bicarb Inj.14.Eagle Milling, AZ Flour Handling 15.ESSROC Speed, IN Kiln Dust Conveying.16.ESSROC Logansport, IN CKD Conveying 17.Cemex Puerto Rico Clinker Dust Conveying18.Cemex Odessa, TX Clinker Dust Conveying19.US Gypsum El Centro, CA Gypsum Conveying20.Ogden Martin (Covanta) Kent, MI Activated Carbon Injection21.Folgers Coffee LA Coffee - Meter & Convey22.Schwans Food Mfg. MN Flour Scaling Loop System 23.Schwans Food Mfg KY Flour Scaling & Handling 24.Tony's Pizza, KS Flour Scaling Loop Systems 25.E.F. Mariani Co., AZ Railcar Unloading 26.Golden Temple Food, OR Mt’l Transfer and Scaling 27.AgraWest Food, LTD. PEI Potato Granule Handling28.Idaho Pacific ID Mt’l Handling 29.Eagle Milling, AZ Flour Handling 30.General Electric Bridgeport, PA Glass Powder31.Constellation Energy Baltimore, MD PAC Demo/Wagner Unit 232.Constellation Energy Baltimore, MD PAC Demo/Wagner Unit 3.33.Constellation Energy Baltimore, MD PAC Demo/Crane Unit 1.34.Temple Inland Waverly, TN Trona Injection.35.Gainesville Regional Util. Gainesville, FL Pebble Lime / Arsenic Mitigation
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Contact InformationCorporate Address: 4800 Lamar AvenueCorp Tel: (913) 384.5511 Mission, Kansas 66202
Glenn A. Smith, Jr.CEO
Sales Tel: (800) 334.7431 E-Mail: [email protected] Fax: (913) 384.6577
Knoxville Address: Pramodh NijhawanExecutive Vice President318 Saint Andrews DriveKnoxville, TN. 37934
Tel: (865) 675-7867 E-Mail: [email protected]: (865) 300-3401Fax: (865) 675-7582 Web: www.iac-intl.com
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