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INDUSTRIALRAIL
Us for you
System solutions
Water-dilutable products
Solvent-based products
Anti-graffiti products
Internal coating
System proposal: Wheel sets
Reference project: Russian Railways
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Index
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Customers:
3Us for you
Bright Prospects
On the following pages you will find our solvent-based and water-dilu-table coating systems as well as an example for a system proposal for wheel set coating. The mentioned coating systems are only a selecti-on of our varied portfolio.
We will be pleased to arrange individual systems for you which are adapted to your specific requirements and processing conditions. Our products are available in all common colour shades (e.g. RAL or DB) and according to individual preferences.Please contact us. We will be happy to assist you.
Sustainablility is rapidly becoming a major topic: European and Eur- asian railway companies have recognised together with the wagon construction, the wagon repair and the paint industrie the need for using innovative solvent-reduced high-solid-sytems as well as en-vironmentally-friendly and low-solvent water-based paint systems at an early stage.
As a result of extensive laboratory and practical tests over many years, we are now able to offer suitable and field-tested coating systems. A realistic processability under consideration of special features regar-ding the application field is always in the foreground.
Exterior, Interior, Cargo, Bogie/Wheel set we offer an extensive pro-duct portfolio for water-dilutable, solvent-based and solvent-free co-atings and systems called and .
Our coating systems are tested and approved by a large number of European railway companies. For many years, they have been used very successfully at home and abraod. Well-known railway companies belong to our customers.
Our work is based on the certifications according to ISO 9001, ISO 14001 and multiple admissions from Deutsche Bahn, sterreichsiche Bahn, Russische Bahn, VTG and several private railway companies.
Initial situation well-known & present
field of workresistant & constant
Servicesconsitent & effective
Certificationaudited & approved
4System solutions
Optimised system solutions for RAIL Passage and Cargo
For more than 10 years novatic delivers water-dilutable 2C acryl-po-lyurethane top coats and 2C epoxy primers for the series painting of railway vehicles. Already since 1998 vehicles are coated in series with the innovative basis-/clear coat system. More than 2.500 passenger carriages (Passage) have been coated since then which are used un-der most extreme weather conditions from the Baltics to Siberia.
In addition to coating systems for passenger carriages and locomoti-ves (Passage) we have developed a large product portfolio for freight wagons. From 1C products for cost-effective maintenance of simple freight wagons up to high-quality 2C epoxy thick film systems which are e.g. suitable for food transport. Thousands of freight wagons (CARGO) have already been coated successfully with our products.
Our water-dilutable coating systems (aquatic) meet the high requi-rements regarding quality and the legal guidelines regarding solvent emissions (VOC). The products dont have any heavy metals, chlorin-ated hydrocarbons or other questionable ingredients.
Apart from classic products such as anti-noise-coatings, there are high-performance structure- and effect coatings for plastics and me-tals for interior areas. A variety of colours for customization, wipe and cleanability as well as best resistance to mechanical influences are prerequisites for use this can be ensured by AE82 and
ZS04.
5 product overview
Waterborn coatings:
-1K-AY-Metal Primer water-dilutable
-2K-EP-Metal Primer water-dilutable
-1K-AY-Monolayer water-dilutable
-1K-AY-Base Coat water-dilutable
-2K-EP-Top Coat water-dilutable
-2K-EP-Anti-slide Coat water-dilutable
-2K-EP-Thick film elastified water-dilutable
-2K-EP-Wheel Set thermosensitive water-dilutable
-2K-PUR-Intermediate Coat water-dilutable
-2K-PUR-Base Coat water-dilutable
-2K-PUR-Top Coat water-dilutable
-1K-AY-Unterbody Protection water-dilutable
-1K-AY-Unterbody Protection with micaceous iron ore
Brand name Type
Product designation
ACRYL
EPOXY
ACRYL
EPOXY-ACRYL
EPOXY
EPOXY
EPOXY
EPOXY
POLYURETHANEE
POLYURETHANE
POLYURETHANE
ACRYL
ACRYL
AG42
BG04
AD47
AD75
BD10
BD12
BD16
BD18
BG05
BG55
BD59
AD60
AD61
Russian railways, special edition for the Olympic Winter Games in Sotschi 2014, coated with our 2K-System
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-1K-AK-Primer
-2K-EP-Primer
-1K-AK-Monolayer
-1K-AK-Top Coat
-2K-EP-Top Coat
-2K-EP-Anti-slide Coat
-2K-EP-Thick Film elastified
-2K-AY-PUR-Primer Filler
-2K-AY-PUR-Top Coat
-2K-EP-Monolayer-LF
-2K-EP-Primer
-2K-AY-PUR-Primer Filler
-1K-AY-CAB-Base Coat
-2K-PO-Top Coat
product overview
Solvent-based coatings:
Brand name Type
Product designation
ALKYD
EPOXY
ALKYD
ALKYD
EPOXY
EPOXY
EPOXY
POLYURETHAN
POLYURETHAN
EPOXY
EPOXY
POLYURETHAN
ACRYLCABBASIS
ACRYLPOLYURETHAN
KG58
ZG64
KD91
KD31
ZD73
ZD95-S
ZD95
ZG23
ZD23
ZG97
ZG80
ZG20
KM10
ZD55
7Anti-Graffiti products
Anti-Graffiti products
Due to graffiti-vandalism the demand for suitable products has grown. We have faced the challenge by developping a complete anti-graffiti-programme. For railway vehicles we offer the following products:
-2K-AY-PUR-Top Coat water-dilutable*
-2K-PUR-Top Coat (clear coat)*
Graffiti remover (liquid)*
Graffiti remover (gel)*
Anti-graffiti cleaning wipes*
Anti-graffiti protective lacquer (lh)*
Anti-graffiti protection coat (lf)*
Brand name Type
Product designation
POLYURETHANE
POLYURETHANE
CLEANING
CLEANING
CLEANING
POLYURETHANE
POLYURETHANE
BD60-0
ZD54/E8
XX05
XX07
H850
ZD11
BD80 / mit ZH85
*colourless
8Internal coating
We also offer coats for internal areas. Here we focus on the following characteristics: The integrity of the goods, which are transported, has the highest premise.
Our ZD95 and ZG97 are a emission- and solvent-free, abrasion re-sistant two-pot coat on basis of high-quality epoxy resin bonding with excellent resistance against water and chemicals. This product is out-standing for internal coating of steel containers.
We have the admission according to food and water regulations.
Internal coating with hygiene certificate
9System proposal: Wheelstes
Our system for wheelsets
Our wheelset coating system is comprised of a two-component base coat based on an epoxy resin dispersion and a two-component top coat based on an elastified epoxy resin dispersion.
This structure ensures high mechanical resistance and durability against greases, oils, salts and chemicals.
Because of the thermally sensitive behaviour of the top coat overhea-ting of wheelset components can be detected by the coat peeling off above 280 C.
-2K-EP-metal primer water-dilutable
-2K-EP-wheelset coating thermosensitive water-dilutable
Brand name Type
Product designation
EPOXY
EPOXY
BG04
BD18
Thermosensitivity Coat Ateliers de Joigny S.A.S.
10Reference project: Russian Railways
Currently the RZD is coating their railway vehicles with our system that is exactly oriented at our cutomers needs.
The mentioned system is used for passenger carriages as well as for light-reflecting stripes for particular wagons such as suburban trains.
Different RAL colour shades and film thicknesses are delivered and applied.
This systems comprises products of our product line.
PrimerProduct DFT (m)
FillerProduct DFT (m)
Top CoatProduct DFT (m)
Clear CoatProduct DFT (m)
Sumin m
ZG80 50 60 ZG20 40 70 KM10 20 60 ZD55 50 60 160 250
Reference project: Russian Railways
Innovation is our tradition
Our name stands for high-quality, innovative and sustainablepaint and coating systems for PROTECTIVE, INDUSTRIAL, AUTOMOTIVE, INTEGRATED TINTING and DECORATIVE, which have been proven and established in each business segment in the world market.We are at your disposal for all matters. Contact us.
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