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INDUKČNÍ VARNÁ DESKA. ANALOGY WITH THE TRANSFORMER. DeschaJ: Stacking up of iron strip = empilement de lames de metal. THE SKIN EFFECT Principle. In a wire. In the pan. Resulting current. Bottom of the pan. Density of current. Thickness of the pan. Gas. Cast iron. Radiant. Halogen. - PowerPoint PPT Presentation
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CU2 - INDUCTION – 001UK -0305, Diapositive N°1
INDUKČNÍ VARNÁ INDUKČNÍ VARNÁ DESKADESKA
CU2 - INDUCTION – 001UK -0305, Diapositive N°2
ANALOGY WITH THE TRANSFORMERANALOGY WITH THE TRANSFORMER
TRANSFORMER INDUCTION HOB
MAGNETIC WIRE 1 PAN
SECONDARY IN SHORT CIRCUIT 2 BOTTOM OF THE PAN
AIR-GAP 3 VITROCERAMIC GLASS
PRIMARY 4 INDUCTOR
MAGNETIC WIRE 5 FERRITE
MAGNETIC FIELD 6 MAGNETIC FIELD
CU2 - INDUCTION – 001UK -0305, Diapositive N°3
THE SKIN EFFECT THE SKIN EFFECT PrinciplePrinciple
In the pan
In a wire
Resulting current
Bottom of the pan
Thickness of the pan
Density
of current
CU2 - INDUCTION – 001UK -0305, Diapositive N°4
EFFICIENCY EFFICIENCY comparative ratecomparative rate
20 30 40 50 60 70 80 90%
Gas
Cast iron
Radiant
Halogen
Induction
10
It results significant energy savings
CU2 - INDUCTION – 001UK -0305, Diapositive N°5
QUICKNESS OF HEATQUICKNESS OF HEAT
GAS CAST IRONRADIANTHALOGEN INDUCTION
Time required to bring 2 litres of water from 20°C to 95°C
CU2 - INDUCTION – 001UK -0305, Diapositive N°6
QUICKNESS OF COOLINGQUICKNESS OF COOLING
Decreasing to 60°C after boiling 2 litres of water
GAS CAST IRONRADIANTHALOGEN INDUCTION
CU2 - INDUCTION – 001UK -0305, Diapositive N°7
THE PANSTHE PANS
If you choose a pan with this logo, you will be certain that it is absolutely compatible with your induction hob under normal condition of use
The compatible induction pans must be made of a magnetic material :
• Enamelled steel pans with or without non-stick coating
• In cast iron with or without enamel coating
• In ferrous stainless steel – laminated stainless steel
• In aluminium with special bottom
We advise to choose pans with a thick bottom and a minimum diameter of 12 cm (i.e. 5 inches) for even more cooking : the heat spreads more evenly
CU2 - INDUCTION – 001UK -0305, Diapositive N°8
ZABUDOVÁNÍZABUDOVÁNÍ
SEAL
Fixing supplied with the hob
CU2 - INDUCTION – 001UK -0305, Diapositive N°9
FITTING ABOVE A UNIT WITH A DOOR FITTING ABOVE A UNIT WITH A DOOR OR A DRAWEROR A DRAWER
1- In case of a small cross piece, there is no problem
2- In case of a rectangular cross piece or with a closed top, make a bevelled cut so that air comes out of the hob
3- In case of an intensive using with more than 1 cooking zone, we advise to make an opening on both sides of the unit
CU2 - INDUCTION – 001UK -0305, Diapositive N°10
FITTING ABOVE AN OVENFITTING ABOVE AN OVEN
Other brand of oven Same brand of oven
Oven in lower position Oven in upper position
CU2 - INDUCTION – 001UK -0305, Diapositive N°11
FITTING ABOVE A DISHWASHERFITTING ABOVE A DISHWASHER
The top of the dishwasher must be covered with an insulation plate (77X7781).
Ensure that there is a minimum opening of cool air.
CU2 - INDUCTION – 001UK -0305, Diapositive N°12
EL. ZAPOJENÍEL. ZAPOJENÍ
230 V 400 V
CU2 - INDUCTION – 001UK -0305, Diapositive N°13
USINGUSINGSettingSetting
9, 12 or 15 levels of power from 50 to 2800W
A ‘Booster’option function enables
the cooking zone to reach 3600W
CU2 - INDUCTION – 001UK -0305, Diapositive N°14
USINGUSINGSafetySafety
Automatic-Stop
Conformity with electromagnetic
disturbance standards
residual heat display
Children safety
9 levels power
12 levels power
15 levels power
Automatic stop after
1 to 4 1 to 7 1 to 9 8 hours
5 to 7 8 to 11 10 to 14 2 hours
8 to 9 12 and boost 15 and boost 1 hour
CU2 - INDUCTION – 001UK -0305, Diapositive N°15
MAIN COMPONENTSMAIN COMPONENTS
CU2 - INDUCTION – 001UK -0305, Diapositive N°16
SYNOPTIC OF A GENERATORSYNOPTIC OF A GENERATOR
Main power Filter
Rectifier
Inverter 25 to 50Khz
Command level keyboard
Pilot of inverterInductors
5 and 12V= power
CU2 - INDUCTION – 001UK -0305, Diapositive N°17
THE KEYBOARDSTHE KEYBOARDSwith capacitive keyswith capacitive keys
IX2, IX3, IX3WR and IX4000
High frequency signal
CU2 - INDUCTION – 001UK -0305, Diapositive N°18
THE CURRENT FILTERTHE CURRENT FILTER
Protections against over-current due to the work of the hob Stop the outside and inside interferences Stop the outside over current
CU2 - INDUCTION – 001UK -0305, Diapositive N°19
THE FILTER THE FILTER IX3 and IX3WR IX3 and IX3WR
Earth screw
Power relaySupply of the fan
Command Relay 15V=
Direct neutral
Neutral via the relay
Direct live
Fuse tracks
Live wire
Neutral
CU2 - INDUCTION – 001UK -0305, Diapositive N°20
THE RECTIFIERTHE RECTIFIER
Bialternation rectifier by diode bridge Filtering of high frequencies by condenser
Outside current 310 V= when hob doesn’t work
Filter
Filter Before rectifier
After rectifier
rectifier
rectifier
CU2 - INDUCTION – 001UK -0305, Diapositive N°21
THE TRANSISTOR INVERTERTHE TRANSISTOR INVERTER
2 power transistors 2 condenser 2 diodes
V/2
V/2
V
Rec
t if i
ed c
urr
e nt
Inductor
CU2 - INDUCTION – 001UK -0305, Diapositive N°22
THE INVERTERTHE INVERTERWorkingWorking
Step 1
Step 2
Step 3
Step 4
CU2 - INDUCTION – 001UK -0305, Diapositive N°23
THE INDUCTORSTHE INDUCTORS
230mm
Triple crown
« Krône » inductor
280mm
Standard
160mm 180mm 210mm
CU2 - INDUCTION – 001UK -0305, Diapositive N°24
TRIPLE CROWN INDUCTORTRIPLE CROWN INDUCTOR
3 coils Pan diameter from 12 to 26 cm Only fitted on IX3WR Power from 50 to 2800W ‘Booster’ 3200W
or
GE
NE
RA
TO
R
CU2 - INDUCTION – 001UK -0305, Diapositive N°25
« KRÔNE » INDUCTOR « KRÔNE » INDUCTOR
2 coils Pan diameter from 12 to 32 cm fitted on IX3, IX3WR and
IX4000 Power from 50 to 2800W ‘Booster’ 3600W
GE
NE
RA
TO
R
ø pan Center Periphery
24 à 26 cm 70 % 30 %
26 à 28 cm 50 % 50 %
28 à 32 cm 30 % 70 %
CU2 - INDUCTION – 001UK -0305, Diapositive N°26
GENERATION IX3GENERATION IX3
Repartition by 2 relay 3 cards Manufactured since 1996
Rear CTN
Front CTN
Plug in keyboard
Bipolar transistors
diode bridge
Relay of répartition
230V~
Earth screw, required when hob is working
Supply of the fan
CU2 - INDUCTION – 001UK -0305, Diapositive N°27
IX3IX3Possible configurations
CU2 - INDUCTION – 001UK -0305, Diapositive N°28
IX3WR GENERATIONIX3WR GENERATION
Share-out through transistors 3 cards 3 crown cooking zones Manufactured since 2000
Filter card
230V~
Transistors
Transistors
Diodesbridge
Rear CTN
Front CTN
Plug in keyboard
3 crowns cooking zone relay supplying
Earth screw, required when hob is working
Supply of the fan
CU2 - INDUCTION – 001UK -0305, Diapositive N°29
IX3WRIX3WR
CU2 - INDUCTION – 001UK -0305, Diapositive N°30
IX4000 GENERATION IX4000 GENERATION
Share-out with 1 relay 2 cards Start of manufacturing 09/2002 Replace gradually IX3
CU2 - INDUCTION – 001UK -0305, Diapositive N°31
DIAGNOSTICDIAGNOSTICBreakdown of the vitroceramic glassBreakdown of the vitroceramic glass
Overheating of the cooking zone
(radiant or halogen)
Impact Contraction
Tightening too important
CU2 - INDUCTION – 001UK -0305, Diapositive N°32
DIAGNOSTICDIAGNOSTIC ‘Error’ Messages ‘Error’ Messages
* Chenillard
F0 CTN electro Temperature< à 5°C
F1 – F3CTN short-circuit :F1 front cooking zone – F3 rearcooking zone
F2 – F4CTN cut-out :F2 front cooking zone – F4 rearcooking zone
F5 CTN electronic short-circuit
F6 CTN electronic cut-out
F7 CTN electronic > 70°Cand elec.c > à 105°C
F8 Reversing of front & rear CTNTest with maximum power
IX3 HOB
F1 – F3CTN short-circuit :F1 front cooking zone – F3 rearcooking zone
F2 – F4CTN cut-out :F2 front cooking zone – F4 rearcooking zone
F5 CTN electronic short-circuit
F6 CTN electronic cut-out
* CTN electronic > 70°Cand elec.c > à 105°C
F8 Reversing of front & rear CTNTest with maximum power
F9 Live
IX3WR and IX4000 HOBS
CU2 - INDUCTION – 001UK -0305, Diapositive N°33
DIAGNOSTICDIAGNOSTICIX3, IX3WR, IX4000IX3, IX3WR, IX4000
2 A.S.S. keyboards IX3 with 6 wire cables IX3WR, IX4000 with 8 wire cables
Failure of the command Systematic using of the ASS keyboard
Failure of the command even though ASS keyboard is used Is the filter card supplied ? (IX3 and IX3WR) Is the power card supplied ? Is the power relay (fitted on the filter card) commanded ? (IX3 and IX3WR) Is the power relay switched on ? (working of the fan) ? (IX3 and IX3WR)
CU2 - INDUCTION – 001UK -0305, Diapositive N°34
DIAGNOSTICDIAGNOSTICIX3, IX3WR, IX4000IX3, IX3WR, IX4000
Failure of the ventilation In case of « overheating error » message, is the installation correct ? Is the fan mechanically locked ? Is the fan supplied ? (12V= or 230V~ depending on the product)
In case of failure on just one of the inductor Check firstly the connection between the power card and the inductor. Is the repartition relay commanded (Clic-Clac) ? (IX3,IX4000) Is there a detecting pan problem on one of the cooking zones ? (IX3WR)
Reminder : the level ‘inverter and detection’ is doubled on the IX3WR cards.
In case of detecting pan failure : Is the magnet test ok ? Is the pan included in ‘Class induction’ list Has the pan the minimum diameter required (generally 12cm) ?
CU2 - INDUCTION – 001UK -0305, Diapositive N°35
TEST TEST POINTS IX3POINTS IX3RELAYS
around 310V= when
the relay switch on
230V~ after switch on of
the relay
RELAYS
230V~ when live
Command of the relay when a power is required +15V=
CU2 - INDUCTION – 001UK -0305, Diapositive N°36
TEST POINTS TEST POINTS IX3WRIX3WR
-
~
~
+
310V= when switch
on of the relay
Direct live
230V~ when
switch on of the
relay
Supply 15V= power relay