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INDEXABLE CARBIDE turning and milling

Indexable Carbide

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  • INDEXABLE CARBIDEturning and milling

    Indexable Carbide covers:Layout 1 1/21/07 11:17 PM Page 1

  • The basic idea behind TMX cutting tools is surprisingly simple. They are engineered and manufactured to deliver just one thingunmatched efficiency. Our engineers in Massachusettsare involved in all stages of product creation, development and quality assurance.

    This TMX Carbide and Indexable Catalog represents our fastest growingproduct line. We are BisonTMX, the metalworking tool division ofToolmex Corporation. BisonTMX is a manufacturer and wholesaler withdistribution throughout Canada, the United States and Latin America.

    If machining performance and your bottom line are important, thentest our products against what you are currently using.

    Let us become your favorite source for cutting tools. To learn moreabout our offering call 1-800-992-4766 or visit www.bisontmx.com.

    Indexable Carbide covers:Layout 1 1/21/07 11:17 PM Page 2

  • MILLING INSERTSM2 ISO Milling Insert NomenclatureM4 Milling InsertsM31 Technical Overview of GradesM36 Milling Insert Geometry Descriptions

    INDEXABLE TOOLS FOR MILLINGM38 HRM Tools: Part Number Series 6-555-M41 PRO-X Mills: Part Number Series 6-556-M42 FMR Button Cutters: Part Number Series 6-212-M43 FMA 45 Degree Face Mills: Part Number Series 6-200-M44 FMP 90 Degree Face Mills: Part Number Series 6-211-M46 AMSA 2000S Alpha Mills: Part Number Series 6-010-M46 AMSA 3000S Alpha Mills: Part Number Series 6-016-M47 APXT 1035 / APKT 1003 End Mills with Weldon Shank:

    Part Number Series 6-110-M47 APXT 11T3 End Mills with Weldon Shank: Part Number Series 6-111-M48 ADKT 1505 End Mills with Weldon Shank: Part Number Series 6-215-M48 APXT / APKT 1604 End Mills with Weldon Shank:

    Part Number Series 6-116-M49 APKT End Mills with R8 Shank: Part Number Series 6-941-M50 APKT TURBO Face Mills: Part Number Series 6-955-M51 TDGW End Mills: Part Number Series 6-945-M52 Shell End Mill Holders: Part Number Series 7-186-M53 Face Mill Holders: Part Number Series 7-182-M53 Shell End Mill Arbors with R8 Shank: Part Number Series 7-065-M54 Milling SpecificationsM56 Milling Trouble Shooting242 Product Index

    TMX Indexable Tooling 800.992.4766 www.bisontmx.com M1

    SE

    CTI

    ON

    CO

    NTE

    NTS

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:22 AM Page M1

  • M2 TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    INSERT NOMENCLATURE

    4A P K TTolerance

    Classdimensions (inch)

    d = IC m t (thickness)

    A +0.0010 +0.0002 +0.0010

    C +0.0010 +0.0005 +0.0010

    H +0.0005 +0.0005 +0.0010

    E +0.0010 +0.0010 +0.0010

    G +0.0010 +0.0010 +0.005

    J +0.002 - +0.006 +0.0002 +0.001

    K +0.002 - +0.006 +0.0005 +0.001

    L +0.002 - +0.006 +0.0010 +0.001

    M +0.002 - +0.006 +0.003 - +0.008 +0.005

    U +0.003 - +0.01 +0.005 - +0.015 +0.005

    Clearance Angle

    B C

    D E

    F N

    Special

    P O

    Insert Shape

    A O

    R S

    T W

    X V

    I.S.O. Milling Insert Nomenclature

    Cutting Edge Length, Diameter of Inscribed Circle

    ASA IC = d

    Metric inch inch

    03 04 03 06 03 1.2 (5) 0.156

    05 06 05 09 05 1.8 (7) 0.219

    06 07 06 11 06 2 (8) 0.250

    09 11 09 16 09 3 0.375

    12 15 12 22 12 4 0.500

    16 19 15 27 15 5 0.625

    19 23 19 33 19 6 0.750

    25 31 25 44 25 8 1.000

    Cross Section Type

    A G

    M N

    R T

    Special Type

    W X

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:23 AM Page M2

  • 7MX3 2

    Chipbreakers

    MA MF MM MR

    MX KH X45 X83

    Height of Cutting EdgeSymbol Cutting Edge, t

    Metric Inch mm inch- 0.5 (1) 0.79 0.031

    T0 0.6 1.00 0.04001 1 (2) 1.59 0.063T1 1.2 1.98 0.07802 1.5 (3) 2.38 0.09403 2 3.18 0.125T3 2.5 3.97 0.15604 3 4.76 0.18805 3.5 5.58 0.21906 4 6.35 0.25007 5 7.34 0.31309 6 9.52 0.37511 7 11.11 0.43812 8 12.70 0.500

    ED 2 2Nose Corner Radius, r

    Symbol Corner Radius, r

    Metric Inch mm inch

    01 0 0.1 0.004

    02 0.5 0.2 0.008

    04 1 0.4 0.016

    08 2 0.8 0.032

    12 3 1.2 0.047

    16 4 1.6 0.063

    20 5 2.0 0.078

    24 6 2.4 0.094

    28 7 2.8 0.109

    32 8 3.2 0.125

    00 Round Insert (inch)

    MO Round Insert (metric)

    Parallel Land Relief Angle

    kr an

    A-45 A-3 F-25

    D-60 B-5 G-30

    E-75 C-7 N-0

    F-85 D-15 P-11

    P-90 E-20

    Edge Preparation

    F E

    T S

    Hand of Tool

    M3TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    INSERT NOMENCLATURE

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:23 AM Page M3

  • To complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-ADM-4032

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01 15

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    ADKT 1505 PDFR-MA ADKT 1505 6-ADM-403__ 2 .591 .375 .220 .031 .177

    ADKT-MA: Milling Inserts

    ADKT-MM: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-ADK-403U

    TMX PARTNUMBER

    NCM325

    PC3525

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01 15

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    ADKT 150508 PDSR-MM ADKT 150508 6-ADK-403__ L Q V U T Y W .591 .375 .220 .031 .177

    ADKT 150516 PDSR-MM ADKT 150516 6-ADK-406__ V T .591 .375 .220 .063 .177

    Applicable Toolholders: ADKT 1505 End Mills with Weldon Shank: Part Number Series 6-215-, page M48

    Applicable Toolholders: ADKT 1505 End Mills with Weldon Shank: Part Number Series 6-215-, page M48

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    ApplicationRecommendations are on page M10

    MILLING INSERTSMILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.comM4

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:23 AM Page M4

  • APKT-KH: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-APK-503V

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    APKT 160408 PDSR-KH APKT 160408 6-APK-503__ L V .650 .376 .227 .031 .175

    Applicable Toolholders: APKT TURBO Face Mills: Part Number Series 6-955-, page M50 APXT/APKT 1604 End Mills with Weldon Shank: Part Number Series 6-116-, page M48 AMSA 3000S Alpha Mills: Part Number Series 6-016-, page M46 APKT End Mills with R8 Shank: Part Number Series 6-941-, page M49

    APKT 1035-MA: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-APM-3023

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    APKT 1035 PDFR-MA APKT 1035 6-APM-302__ 3 .407 .263 .120 .020 .173

    APKT 1035 is compatible with Industry Standard AP_T1003

    Applicable Toolholders: AMSA 2000S Alpha Mills: Part Number Series 6-010-, page M46 APXT 1035/APKT 1003 End Mills with Weldon Shank: Part Number Series 6-110-, page M47

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    ApplicationRecommendations are on page M10

    MILLING INSERTSMILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.com M5

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:23 AM Page M5

  • APKT 11T3-MA: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-APM-4012

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    APXT 11T3PDR-MA APXT 11T3PDR 6-APM-401__ 2 .445 .260 .142 .020 .112

    Applicable Toolholders: APXT 11T3 End Mills with Weldon Shank: Part Number Series 6-111-, page M47

    APKT 1604-MA: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-APM-5033

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    APKT 160402 PDFR-MA APKT 160402 6-APM-503__ X 3 .646 .375 .187 .008 .173

    APKT 160404 PDFR-MA APKT 160404 6-APM-504__ 3 .646 .375 .187 .016 .173

    APKT 160408 PDFR-MA APKT 160408 6-APM-502__ 3 .646 .375 .187 .031 .173

    APKT 160416 PDFR-MA APKT 160416 6-APM-505__ 3 .646 .375 .187 .063 .173

    APKT 160432 PDFR-MA APKT 160432 6-APM-508__ 3 .646 .375 .187 .126 .173

    Applicable Toolholders: APKT TURBO Face Mills: Part Number Series 6-955-, page M50 APXT/APKT 1604 End Mills with Weldon Shank: Part Number Series 6-116-, page M48 AMSA 3000S Alpha Mills: Part Number Series 6-016-, page M46 APKT End Mills with R8 Shank: Part Number Series 6-941-, page M49

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    ApplicationRecommendations are on page M10

    MILLING INSERTSMILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.comM6

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:23 AM Page M6

  • APKT-MF: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-APF-503W

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    APKT 160408 PDSR-MF APKT 160408 6-APF-503__ L V T K W .650 .376 .227 .031 .175

    Applicable Toolholders: APKT TURBO Face Mills: Part Number Series 6-955-, page M50 APXT/APKT 1604 End Mills with Weldon Shank: Part Number Series 6-116-, page M48 AMSA 3000S Alpha Mills: Part Number Series 6-016-, page M46 APKT End Mills with R8 Shank: Part Number Series 6-941-, page M49

    APKT-MM: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-APT-503U

    TMX PARTNUMBER

    NCM325

    PC3525

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    APKT 160408 PDSR-MM APKT 160408 6-APT-503__ L Q V U T Y W .650 .376 .227 .031 .175

    Applicable Toolholders: APKT TURBO Face Mills: Part Number Series 6-955-, page M50 APXT/APKT 1604 End Mills with Weldon Shank: Part Number Series 6-116-, page M48 AMSA 3000S Alpha Mills: Part Number Series 6-016-, page M46 APKT End Mills with R8 Shank: Part Number Series 6-941-, page M49

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    ApplicationRecommendations are on page M10

    MILLING INSERTSMILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.com M7

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:23 AM Page M7

  • APXT-MF: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-AXF-503W

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    APXT 160408 PDSR-MF APXT 160408 6-AXF-503__ T W .650 .376 .227 .031 .175

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    Applicable Toolholders: APKT TURBO Face Mills: Part Number Series 6-955-, page M50 APXT/APKT 1604 End Mills with Weldon Shank: Part Number Series 6-116-, page M48 AMSA 3000S Alpha Mills: Part Number Series 6-016-, page M46 APKT End Mills with R8 Shank: Part Number Series 6-941-, page M49

    APXT 1035-MM: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-APX-302V

    TMX PARTNUMBER

    NCM325

    PC3525

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    G1 0

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    APXT 1035 PDSR-MM APKT 1035 6-APX-302__ L Q V N U T Y W 5 2 .407 .263 .120 .020 .173

    APXT 103508 PDSR-MM APXT 103508 6-APX-303__ V .407 .263 .120 .031 .173

    APXT 103516 PDSR-MM APXT 103516 6-APX-306__ V .407 .263 .120 .062 .173

    APKT 1035 is Compatible with Industry Standard AP_T1003Applicable Toolholders:

    AMSA 2000S Alpha Mills: Part Number Series 6-010-, page M46 APXT 1035/APKT 1003 End Mills with Weldon Shank: Part Number Series 6-110-, page M47

    ApplicationRecommendations are on page M10

    MILLING INSERTSMILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.comM8

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:23 AM Page M8

  • APXT 11T3-MM: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-APX-401V

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    APXT 11T3 PDSR-MM APXT 11T3 6-APX-401__ L V T .445 .260 .142 .020 .112

    TMX Cutter Bodies Required for APXT 11T3Applicable Toolholders:

    APXT 11T3 End Mills with Weldon Shank: Part Number Series 6-111-, page M47

    APXT 1604-MM: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-APX-503V

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC230

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    APXT 160408 PDSR-MM APXT 160408 6-APX-503__ L V N M T Y W .650 .376 .227 .031 .175

    APXT 160416 PDSR-MM APXT 160416 6-APX-505__ L V M T .650 .376 .227 .063 .175

    APXT 160432R PDSR-MM APXT 160432 6-APX-507__ L V T Y .650 .376 .227 .126 .175

    APXT 160432L PDSR-MM APXT 160432L 6-APX-507L__ V .650 .376 .227 .126 .175

    Applicable Toolholders: APKT TURBO Face Mills: Part Number Series 6-955-, page M50 APXT/APKT 1604 End Mills with Weldon Shank: Part Number Series 6-116-, page M48 AMSA 3000S Alpha Mills: Part Number Series 6-016-, page M46 APKT End Mills with R8 Shank: Part Number Series 6-941-, page M49

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    ApplicationRecommendations are on page M10

    MILLING INSERTSMILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.com M9

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:23 AM Page M9

  • Application Recommendations

    WorkpieceMaterial

    Cutter Bodies Under .75" Diameter Cutter Bodies .75" Diameter and LargerGrade

    TMX GradeCodeV (sfm) fz (ipt) V (sfm) fz (ipt)

    P

    500~1,000 .001~.004 500~1,000 .004~.008 NCM325 L

    500~800 .001~.004 500~800 .004~.010 PC3535 V

    400~800 .001~.004 400~800 .004~.010 NCM335 N

    300~500 .001~.004 300~500 .004~.010 PC3545 U

    230~590 .001~.004 230~590 .002~.008 ST30 5

    225~600 .001~.004 225~600 .002~.006 ST20 6

    250~700 .001~.004 250~700 .001~.005 ST10 7

    T 170~660 .001~.003 170~660 .002~.008 PC9530 T

    K500~820 .001~.004 500~820 .004~.010 NCM320K K

    500~800 .001~.004 500~800 .004~.010 PC6510 Y

    S 100~260 .001~.003 100~260 .002~.008 PC8520 W

    N 900~2,700 .002~.006 900~2,700 .004~.012 H01 2

    Application Recommendations: for inserts on pages M4 thru M9ADKT-MA, ADKT-MM, APKT-KH, APKT 1035-MA, APKT 11T3-MA, APKT 1604-MA, APKT-MF, APKT-MM, APXT-MF, APXT 1035-MM, APXT 11T3-MM and APXT 1604-MM

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    MILLING INSERTSMILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.comM10

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:23 AM Page M10

  • WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    ApplicationRecommendations are on page M13

    OFCN: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-OFN-070U

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r

    OFCN 070408SN OFCN 070408SN 6-OFN-070__ L V U Y .291 .709 .187 .031

    OFCW: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-OFW-05TL

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    OFCW 05T3SN OFCW 05T3SN 6-OFW-05T__ L .200 .500 .156 .020 .173

    MILLING INSERTSMILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.com M11

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:23 AM Page M11

  • OFKR-MA, MM: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-OFR-0703

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC230

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r

    OFKR 070FN-MA OFKR 0704FN-MA 6-OFR-070__ 3 .291 .709 .187 .031

    OFKR 070408SN-MM OFKR 070408SN-MM 6-OFR-070__ L V M .291 .709 .187 .031

    OFKT-MA, MM: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-OFT-05TV

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01 5

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    OFKT 05T3SN-MM OFKT 05T3SN-MM 6-OFT-05T__ L V N T .205 .500 .156 .020 .173

    OFKT 0704SN-MM OFKT 0704SN-MM 6-OFT-070__ L Y .291 .709 .187 .020 .228

    OFKT 0704FN-MA OFKT 0704FN-MA 6-OFT-070__ 3 .291 .709 .187 .020 .228

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    ApplicationRecommendations are on page M13

    MILLING INSERTSMILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.comM12

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:23 AM Page M12

  • Application Recommendations

    WorkpieceMaterial

    Cutter Bodies Under .75" Diameter Cutter Bodies .75" Diameter and LargerGrade

    TMX GradeCodeV (sfm) fz (ipt) V (sfm) fz (ipt)

    P

    500~1,000 .002~.006 500~1,000 .006~.012 NCM325 L

    500~800 .002~.006 500~800 .006~.015 PC3535 V

    400~800 .002~.006 400~800 .006~.015 NCM335 N

    300~500 .002~.006 300~500 .006~.015 PC3545 U

    230~590 .002~.006 230~590 .003~.012 ST30 5

    225~600 .002~.006 225~600 .003~.009 ST20 6

    T 170~660 .002~.005 170~660 .003~.012 PC9530 T

    K500~820 .002~.006 500~820 .006~.015 NCM320K K

    500~800 .002~.006 500~800 .006~.015 PC6510 Y

    S 100~260 .002~.005 100~260 .003~.012 PC8520 W

    N 900~2,700 .003~.009 900~2,700 .006~.018 H01 3

    Application Recommendations: for inserts on pages M11 and M12OFCN, OFCW, OFKR-MA, OFKR-MM, OFKT-MA, OFKT-MM

    MILLING INSERTSMILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.com M13

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  • RDKT-MF: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-RDF-103U

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    15

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide d t d1

    RDKT 10T3MO-MF 10T3MO-MF 6-RDF-103__ V U T W .394 .156 .152

    RDKT 1204MO-MF 1204MO-MF 6-RDF-124__ V U T W .472 .188 .177

    Applicable Toolholders: FMR Button Cutters: Part Number Series 6-212-, page M42 Shell End Mill Holders: Part Number Series 7-186-, page M52 Face Mill Holders: Part Number Series 7-182-, page M53 Shell End Mill Arbors with R8 Shank: Part Number Series 7-065-, page M53

    RDKT-MM: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-RDM-103Y

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01 15

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide d t d1

    RDKT 10T3MO-MM 10T3MO-MM 6-RDM-103__ V U Y .394 .156 .152

    RDKT 1204MO-MM 1204MO-MM 6-RDM-124__ V U T Y .472 .188 .177

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    ApplicationRecommendations are on page M15

    MILLING INSERTSMILLING INSERTS

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  • Application Recommendations

    WorkpieceMaterial

    Grade TMX Grade CodeRDKT 10T3MO-___ RDKT 1204MO-____

    V (sfm) fz (ipt) V (sfm) fz (ipt)

    PPC3535 V 500~800

    .004~.020500~800

    .004~.024PC3545 U 300~500 300~500

    M PC9530 T 170~600 .002~.020 170~600 .004~.024

    S PC8520 W 100~260 .002~.020 100~260 .004~.024

    Application Recommendations: for inserts on page M14RDKT-MF and RDKT-MM

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    MILLING INSERTSMILLING INSERTS

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  • RPHT: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-RPT-08ML

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide d t d1

    RPHT 0803MO RPHT 0803MO 6-RPT-08M__ L .312 .125 .135

    RPMM: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-RPM-43A5

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide d t d1

    RPMM 120400ENN 120400ENN 6-RPM-43A__ L 5 .500 .188 .216

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    MILLING INSERTSMILLING INSERTS

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  • SDET-MA: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SDE-A094W

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r a d1

    SDET 09M402R-MA 09M402R-MA 6-SDE-A094__ 2 .375 .375 .157 .020 .047 .157

    Applicable Toolholders: FMPSA 90 Degree Face Mills with Weldon Shank: Part Number Series 6-211-, page M45 FMPCA 90 Degree Face Mills with Arbor Mount: Part Number Series 6-211-, page M44 Face Mill Holders: Part Number Series 7-182-, page M53 Shell End Mills with R8 Shank: Part Number Series 7-186-, page M52 Shell End Mill Arbors with R8 Shank: Part Number Series 7-065-, page M53

    SDMT: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SDM-322L

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    SDMT 322 090308 6-SDM-322__ L .375 .375 .125 .031 .173

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    MILLING INSERTSMILLING INSERTS

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  • SDXT-MF, MM: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SDX-F0945W

    TMX PART NUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r a d1

    SDXT 09M405R-MF 09M405R-MF 6-SDX-F0945__ T W .375 .375 .157 .020 .047 .157

    SDXT 130508R-MF 130508R-MF 6-SDX-F1358__ T W .531 .531 .219 .031 .087 .219

    SDXT 09M405R-MM 09M405R-MM 6-SDX-M0945__ V U T Y .375 .375 .157 .020 .047 .157

    SDXT 130508R-MM 130508R-MM 6-SDX-M1358__ V U T Y .531 .531 .219 .031 .087 .219

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    Applicable Toolholders: FMPSA 90 Degree Face Mills with Weldon Shank: Part Number Series 6-211-, page M45 FMPCA 90 Degree Face Mills with Arbor Mount: Part Number Series 6-211-, page M44 Face Mill Holders: Part Number Series 7-182-, page M53 Shell End Mills with R8 Shank: Part Number Series 7-186-, page M52 Shell End Mill Arbors with R8 Shank: Part Number Series 7-065-, page M53

    SEAN / SECN: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SEA-42A6

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC130

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    G10 20

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t a

    SEAN 42AFN SEAN 1203 6-SEA-42A__ 6 2 .500 .500 .125 .091

    SECN 42AFTN SECN 1204 6-SEC-42A__ L V N T Y 5 2 .500 .500 .125 .091

    SECN 53AFN SECN 1504 6-SEC-53A__ L V .625 .625 .188 .094

    MILLING INSERTSMILLING INSERTS

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  • SEET: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SEE-A09032

    TMX PART NUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01 20

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t a

    SEET 0903AGFN-MA 0903AGFN-MA 6-SEE-A0903__ 2 .500 .500 .125 .091

    SEET 0903AGSN-MM 0903AGSN-MM 6-SEE-F0903__ T .625 .625 .188 .094

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    Applicable Toolholders: FMPSA 90 Degree Face Mills with Weldon Shank: Part Number Series 6-211-, page M45 FMPCA 90 Degree Face Mills with Arbor Mount: Part Number Series 6-211-, page M44 Face Mill Holders: Part Number Series 7-182-, page M53 Shell End Mill Holders: Part Number Series 7-186-, page M52 Shell End Mill Arbors with R8 Shank: Part Number Series 7-065-, page M52 FMASA 45 Degree Face Mills with Weldon Shank: Part Number Series 6-200-, page M44 FMACA 45 Degree Face Mills with Arbor Mount: Part Number Series 6-200-, page M43

    MILLING INSERTSMILLING INSERTS

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  • SEHT-X45: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SEH-43TL

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    G10 20

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t a

    SEHT 43 AFTN-X45 43 AFTN-X45 6-SEH-43T__ L V 5 2 .500 .500 .188 .105

    SEHT-X83: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SEG-43T2

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01 20

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t a

    SEHT 43 AFFN-X83 43 AFFN-X83 6-SEG-43T__ 2 .500 .500 .188 .105

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    MILLING INSERTSMILLING INSERTS

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  • SEKR-MX: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SER-42AL

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t a

    SEKR 42 AFSN-MX SEKR 1203 6-SER-42A__ L V N T .500 .500 .125 .091

    SEKR 43 AFSN-MX SEKR 1204 6-SER-43A__ V .500 .500 .188 .091

    SEKR 53 AFSN-MX SEKR 1504 6-SER-53A__ L .625 .625 .188 .091

    SEKN: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SEK-42A6

    TMX PART NUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    NC6510

    PC8520

    ST30

    ST20

    ND2000

    G10 20

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t a

    SEKN 42AFN SEKN 42AFN 6-SEK-42A__ 6 2 .500 .500 .125 .091

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    MILLING INSERTSMILLING INSERTS

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  • SEKT: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SET-13A2

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01 20

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t a

    SEKT 13T3 AFGN-X225 SEKT 13T3 AFGN-X225 6-SET-13A__ 2 .528 .528 .156 .060

    SEKT 13T3 AGN-X142 SEKT 13T3 AGN-X142 6-SET-13H__ V U .528 .528 .156 .060

    SEKT 13T3 AGSN-X200 SEKT 13T3 AGSN-X200 6-SET-13L__ V .528 .528 .156 .060

    SEKT 13T3 AGN-X155 SEKT 13T3 AGN-X155 6-SET-13M__ V U T Y W .528 .528 .156 .060

    Recommended Cutting Conditions

    WorkpieceMaterial

    GradeTMX

    GradeCode

    X200 X155 X142 X225

    V (sfm) fz (ipt) V (sfm) fz (ipt) V (sfm) fz (ipt) V (sfm) fz (ipt)

    PPC3535 V 600~990 .002~.008 500~990 .004~.012 500~990 .004~.012 - -

    PC3545 U 300~500 .004~.010 300~500 .004~.014 300~500 .005~.016 - -

    M PC9530 T 200~600 .002~.006 200~600 .004~.010 200~600 .004~.010 - -

    K PC6510 Y 500~800 .002~.008 500~800 .004~.012 400~700 .004~.016 - -

    AL H01 2 - - - - - - 1150~3280 .004~.014

    S PC8520 W 50~200 .002~.006 50~200 .004~.008 - - - -

    Application ChipbreakerTMX PartNumber

    Cutting EdgeShape

    Chipbreaker Features

    Finish X200 6-SET-13L__Finish chipbreaker / Edge prepRecommended for materials prone to built up edge, like some stainless steels, titanium and high temperature alloys

    Medium X155 6-SET-13M__Medium chipbreaker / Edge prepRecommended for all purpose cutting

    Roughing X142 6-SET-13H__Roughing chipbreaker / Edge prepFor aggressive feeds and depths of cut

    Aluminum X225 6-SET-13A__Engineered for AluminumDead sharp edge is also useful on very soft steels and gummy material

    MILLING INSERTSMILLING INSERTS

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  • SEXT-MF: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SXX-F144W

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01 20

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    SEXT 0903AGSN-MF 0903AGSN-MF 6-SXX-F0903__ W .375 .375 .125 .083 .134

    SEXT 14M4AGSN-MF 14M4AGSN-MF 6-SXX-F144__ W .551 .551 .157 .104 .173

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    SEXT-MM: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SXX-F144W

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01 20

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    SEXT 0903AGSN-MM 0903AGSN-MM 6-SXX-M0903__ V Y .375 .375 .125 .083 .134

    SEXT 14M4AGSN-MM 14M4AGSN-MM 6-SXX-M144__ V U T Y .551 .551 .157 .104 .173

    MILLING INSERTSMILLING INSERTS

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  • SEXT-MR: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SXX-F144W

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01 20

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r d1

    SEXT 14M4AGSN-MR 14M4AGSN-MR 6-SXX-R144__ U .551 .551 .157 .104 .173

    SFKN: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SFT-12T3V

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t a

    SFKN 42.5AZTN SFKN 12T3AZTN 6-SFT-12T3__ V .500 .500 .156 .087

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    MILLING INSERTSMILLING INSERTS

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  • SPCN / SPKN: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SPK-42RB

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM310K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    G10 11

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t a b

    SPCN 42EDR SPCN 1203 6-SPC-42R__ B .500 .500 .125 .055 .039

    SPKN 42EDL SPKN 1203 6-SPK-42L__ L 6 2 .500 .500 .125 .055 .039

    SPKN 42ED-R SPKN 1203 6-SPK-42R__ L 6 .500 .500 .125 .055 .039

    SPKN 53ED-L SPKN 1504 6-SPK-53L__ L 6 2 .625 .625 .188 .055 .039

    SPKN 53ED-R SPKN 1504 6-SPK-53R__ L 6 2 .625 .625 .188 .055 .039

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    SPMT: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SPM-050V

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM310K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    G10 11

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r

    SPMT 050203-DM SPMT 050203-DM 6-SPM-050__ V T 0.197 0.197 0.079 0.012

    SPMT 060204-DM SPMT 060204-DM 6-SPM-060__ V T 0.236 0.236 0.079 0.016

    SPMT 070203-DM SPMT 070203-DM 6-SPM-070__ V T 0.276 0.276 0.079 0.012

    MILLING INSERTSMILLING INSERTS

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  • SPUN: Milling Inserts

    To complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-SPU-422L

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    G10 11

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r

    SPUN 321 090304 6-SPU-321__ 6 2 .375 .375 .125 .016

    SPUN 322 090308 6-SPU-322__ 6 2 .375 .375 .125 .031

    SPUN 421 120304 6-SPU-421__ 2 .500 .500 .125 .016

    SPUN 422 120308 6-SPU-422__ L N 5 6 2 .500 .500 .125 .031

    SPUN 423 120312 6-SPU-423__ L 5 6 2 .500 .500 .125 .047

    SPUN 533 150412 6-SPU-533__ 5 6 2 .625 .625 .188 .047

    SPUN 632 190408 6-SPU-632__ 6 2 .750 .750 .188 .031

    SPUN 633 190412 6-SPU-633__ L 5 6 .750 .750 .188 .047

    SPUN 634 190416 6-SPU-634__ L 5 2 .750 .750 .188 .063

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    MILLING INSERTSMILLING INSERTS

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  • TPCN: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-TPK-32RL

    TMX PARTNUMBER

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    G10

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t a b

    TPCN 32PPR TPCN 32PPR 6-TPK-32R__ L 6 2 .649 .375 .125 .047 .039-.047

    TPCN 43PDR TPCN 43PDR 6-TPK-43D__ 5 .866 .500 .188 .050-.055 .028-.050

    TPCN 43PPR TPCN 43PPR 6-TPK-43R__ L 5 6 2 .866 .500 .188 .050-.055 .028-.050

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    TDGW: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-TDW-215L

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    G10 15

    ISO NUMBERTMX PART NUMBER

    Coated Carbide Uncoated Carbide l d t a b

    TDGW 21.51E 6-TDW-215__ L 5 2 .433 .250 .125 .028 .028

    TDGW 321E 6-TDW-321__ L 5 2 .650 .375 .125 .047 .039-.047

    TDGW 432E 6-TDW-432__ L 5 2 .866 .500 .188 .050-.055 .028-.050

    MILLING INSERTSMILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.com M27

    Applicable Toolholders: TDGW End Mills: Part Number Series 6-945-, page M51

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:25 AM Page M27

  • TPMR: Milling Inserts

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    To complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-TPM-3212

    TMX PARTNUMBER

    NC3030

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST20

    ST10

    ND2000

    G10

    ASA NUMBER ISO NUMBER Coated Carbide Uncoated Carbide l d t r

    TPMR 221 110304 6-TPM-221__ LA 6 2 .433 .250 .125 .016

    TPMR 222 110308 6-TPM-222__ 6 2 .433 .250 .125 .031

    TPMR 321 160304 6-TPM-321__ LA 6 7 2 .650 .375 .125 .016

    TPMR 322 160308 6-TPM-322__ LA 6 7 2 .650 .375 .125 .031

    TPMR 323 160312 6-TPM-323__ 6 2 .650 .375 .125 .047

    MILLING INSERTSMILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.comM28

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:25 AM Page M28

  • WDKT-MH: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-WDK-0816T

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    G10 15

    ISO NUMBER TMX PART NUMBER Coated Carbide Uncoated Carbide d t f r d1

    WDKT 080316ZDSR-MH 6-WDK-0816__ V U T Y W .315 .125 .047 .063 .130

    WDKT 10T320ZDSR-MH 6-WDK-1020__ V U T Y W .394 .156 .059 .079 .169

    WDKT 130520ZDSR-MH 6-WDK-1320__ V U T Y W .531 .219 .083 .079 .219

    WDKT 150625ZDSR-MH 6-WDK-1530__ V U T Y W .591 .250 .138 .098 .219

    WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    Applicable Toolholders: HRMS 08_10 End Mills: Part Number Series 6-555-, page M38 HRMS 13_15 End Mills: Part Number Series 6-555-, page M39 Face Mill Holders: Part Number Series 7-182-, page M53 Shell End Mill Holders: Part Number Series 7-186-, page M52 Shell End Mill Arbors with R8 Shank: Part Number Series 7-065-, page M53

    MILLING INSERTSMILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.com M29

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:25 AM Page M29

  • WorkpieceMaterial

    Steel P

    Stainless Steel M

    Cast Iron K

    High-Temp Alloy S

    Aluminum N

    XEKT-MA: Milling InsertsTo complete the TMX Part Number, use the appropriate TMX Grade Code Extension at the end of the

    TMX Part Number given in the standard stock item table below. TMX Part Number Example: 6-XEK-19043

    NCM325

    PC3535

    NCM335

    PC3545

    PC9530

    NCM320K

    PC6510

    PC8520

    ST30

    ST20

    ND2000

    H01

    ISO NUMBER TMX PART NUMBER Coated Carbide Uncoated Carbide l l2 l1 t r d2

    XEKT 19M504FR-MA 6-XEK-1904__ 3 .709 .646 .055 .197 .016 .069

    XEKT 19M508FR-MA 6-XEK-1908__ 3 .709 .646 .039 .197 .031 .069

    XEKT 19M516FR-MA 6-XEK-1916__ 3 .689 .646 .039 .197 .111 .069

    XEKT 19M532FR-MA 6-XEK-1932__ 3 .669 .646 .039 .197 .355 .069

    Applicable Toolholders: PRO-X Mills: Part Number Series 6-556-, page M41

    MILLING INSERTSMILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.comM30

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:25 AM Page M30

  • M31TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    MILLING TECH REFERENCE

    Grade Descriptions

    Workpiece P M K S

    Cutting Condition High MediumSpeed SpeedLow

    SpeedIntermittent &

    Heavy DutyHigh MediumSpeed Speed

    LowSpeed

    High MediumSpeed Speed

    LowSpeed

    ISO P01 P10 P20 P30 P40 P50 M10 M20 M30 M40 K01 K10 K20 K30 K40 S10 S20

    Coated Carbide

    Uncoated Carbide

    NCM325

    NCM335

    PC3535

    PC3545

    ST10

    ST20

    ST30H01

    G10

    PC8520PC9530

    NCM310K

    PC6510

    NCM320K

    NEWNEW

    Selection of TMX Grades for Milling

    PVD Coated PC8000 Series: Applications in Ni and Co heat-resistant alloys. Resists wear, notching, and built-up edge. Excellent chemical stability.

    PVD Coated PC3000 and PC9000 Series: Excellent thermal stability. Tough and wear resistant in a broad range of speeds. Wide range of applications such as finishing, semi-roughing,

    roughing, and interrupted cutting of carbon, alloy and stainless steels.

    CVD Coated NC3000 Series: High performance cutting efficiency. 23 times the wear resistance of C7 carbide with the

    toughness of C6 carbide. Excellent performance in wet cutting conditions due to high

    resistance to thermal cracking. Superior resistance for plastic deformation and built-up-edge.

    CVD Coated NC6000 Series: Grade incorporates a wear resistant film and tough carbide. A layered coating that facilitates lubricity and the monitoring

    of wear. Applications in cast iron.

    Special Features of TMX Coated Carbide

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:25 AM Page M31

  • TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    Features of TMX Coated CarbideAlumina Layer (A2O3) Excellent wear resistance at high cutting speeds. Thermal stability and oxidation resistant properties deliver consistent

    hardness at extreme temperatures.

    Titanium Carbon Layer (TiC) Excellent wear resistance at medium to low cutting speeds. Excellent adhesion with carbide substrate

    Titanium Carbonitride Layer (TiCN) Enhances wear resistance and toughness.

    Titanium Aluminum Nitride Layer (TiAlN) Excellent heat and wear resistance for cutting at high speeds. Exceptional performance for rough and interrupted cutting applications

    for carbon, alloy and stainless steels.

    Titanium-Nitride Layer (TiN) Excellent oxidation resistance at high temperatures. Thermal shock resistant property ensures consistent performance in

    milling applications.

    Wear Resistance

    Flank Wear

    Work PieceSAE1045d : 0.06inchf : 0.008iprt : 9min

    Cutting Speed

    *AISI : American Iron and Steel Institute

    MILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.comM32

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:25 AM Page M32

  • Material Grade Cutting Speed (sfm) ISO Application Range

    Steel

    NCM325 825 (500 ~ 1,000)P10 - P30M10-M20

    NCM335 650 (400 ~ 800)P30 - P40M20-M30

    Cast Iron

    NCM310K 825 (500 ~ 1,000) K01 - K15

    NCM320K 650 (500 ~ 820) K15 - K25

    NCM310K

    NCM325

    NCM335

    NCM320K

    TMX Grade ISO Special Features

    NCM325P10 - P30 M10 - M20

    For carbon, alloy, and stainless steel milling applications at high cutting speeds. Substrate and coating combination delivers wear resistance and toughness providing

    consistent tool life. MT-TiCN + Al2O3 + TiN

    NCM335P30 - P40M20 - M30

    For interrupted and rough milling of carbon, alloy and stainless steels. Tough substrate provides stable tool life in severe interrupted cutting conditions. MT-TiCN + Al2O3 + TiN

    NCM310K K05 - K25

    For cast iron milling at high cutting speeds. Hard substrate and fine grain size. Al2O3 coating provides excellent wear resistance at high cutting speeds. MT-TiCN + Al2O3 + TiN

    NCM320K K15 - K25

    For general milling of cast iron. Tough substrate and fine grain size Al2O3 coating provide wide available cutting range

    for both dry and wet cutting. MT-TiCN + Al2O3 + TiN

    TMX CVD Coated Grades The films crystalline structure provides excellent wear

    and impact resistance. High bonding strength between the film and substrate

    as a result of new coating technologies.

    TiN

    A2O3

    TiC

    TiCN

    Reduces Friction

    Wear Resistant, Prevents Built Up Edge

    Wear Resistant

    Enhances Wear Resistance and Toughness by Adopting New Coating Technologies

    Cross-section ofCVD coating

    Special Features of TMX CVD Coated Grades for Milling

    MILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.com M33

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:25 AM Page M33

  • Grade Selection

    TMX Grade ISO Special Features

    PC3535 P25 - P40 Designed for milling steel. Tough substrate with Nano-TiAlN coating provides excellent wear resistance and toughness. Nano-TiAlN coating.

    PC9530 M20 - M40 For medium to rough stainless steel milling. Tough sub-micron substrate provides excellent high speed cutting performance. TiAlN coating.

    NEW

    Material Coating Grade Cutting Speed (sfm) ISO Application Range

    Steel TiAlN PC3535 650 (500 ~ 800)

    P20

    P30

    P40

    StainlessSteel

    TiAlN PC9530 420 (170 ~ 660)

    M20

    M30

    M40

    PC3535

    PC9530

    TMX PVD Coated Grades for Milling

    PVD is a thin coating applied at a low temperature resulting in greater edge strength when compared to other processes. The thin coating also helps maintain cutting edge sharpness.

    PVD coated carbide typically last 2~4 times longer than uncoated carbide cutting tools. The titanium base can machine excellent surface finishes and hold close tolerances

    due to the low affinity to the work piece materials.

    Cross-section view of PVD coating

    Special Features of TMX PVD Coated Grades for Milling

    MILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.comM34

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:25 AM Page M34

  • TMXs Newest Grade for Stainless Steel Machining

    PC9530, stainless steel milling at low to medium cutting speeds

    Tough ultra-fine carbide substrate for rough or interrupted cuts. PVD coated for better tool life in stainless and Ni-Cr steels. PVD coated for enhanced chipping and adhesion resistance during machining

    of ductile materials. Unique geometries improve surface finishes and limit burring.

    NEW

    MILLING TECH REFERENCE

    TMX Indexable Tooling 800.992.4766 www.bisontmx.com M35

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:25 AM Page M35

  • Shape Special Features

    MXApplication: General Milling

    . Excellent heat resistance.

    Recommended Cutting ConditionsV = 500 ~ 825 sfmf = 0.004 ~ 0.012 ipt

    MF Application: Finish Milling. Special design for light cutting of gummy materials like stainless steel. . Provides fine surface finishes and longer tool life.

    Recommended Cutting ConditionsV = 500 ~ 990 sfmf = 0.002 ~ 0.008 ipt

    MMApplication: Medium Milling. All purpose chipbreaker design.

    Recommended Cutting ConditionsV = 500 ~ 825 sfmf = 0.002 ~ 0.012 ipt

    MRApplication: Roughing

    . Tough cutting edge provides stable and consistent cutting performance, even in severe intermittent cutting conditions.

    Recommended Cutting ConditionsV = 500 ~ 825 sfmf = 0.004 ~ 0.012 ipt

    MA Application: Aluminum Milling. Suitable design for aluminum machining. Sharp, ground cutting edge and mirror-finished face prevents built up edge

    Recommended Cutting ConditionsV = 990 ~ 3300 sfmf = 0.004 ~ 0.014 ipt

    KHApplication: Roughing

    . Tough cutting edge provides stable and consistent cutting performance, even in severe intermittent cutting conditions.

    Recommended Cutting ConditionsV = 500 ~ 825 sfmf = 0.004 ~ 0.012 ipt

    X45Application: Medium Milling. All purpose chipbreaker design.

    Recommended Cutting ConditionsV = 500 ~ 825 sfmf = 0.002 ~ 0.012 ipt

    X83 Application: Aluminum Milling. Suitable design for aluminum machining. Sharp, ground cutting edge and mirror-finished face prevents built up edge

    Recommended Cutting ConditionsV = 990 ~ 3300 sfmf = 0.004 ~ 0.014 ipt

    MX

    Ser

    ies

    Fut

    ure

    Nill

    Ser

    ies

    TMX Chipbreakers

    KH

    Ser

    ies

    X

    Ser

    ies

    MILLING INSERTS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.comM36

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:25 AM Page M36

  • TMX Indexable Tooling 800.992.4766 www.bisontmx.com M37

    NO

    TES

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:25 AM Page M37

  • MILLING TOOLS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.comM38

    TMX Part

    NumberType

    HRMSA High

    Feed End Mill

    Weldon Shank,

    Coolant Thru

    Dimensions (inch)

    D L d

    l1

    (depth

    of cut)

    l2

    Axial

    depth

    (max

    depth of

    cut)

    Teeth

    6-555-10731 Standard 08075R-2S0750.75 5.118 0.75 1.969 3.150 0.04

    26-555-10733 Long 08075R-2M075

    6-555-11041 Standard 10100R-2S1001.00 5.512 1.00 2.362 3.150 0.06

    6-555-11043 Long 10100R-2L100

    HRMSA 08/10 High Feed End Mills: Weldon Shank, Coolant Thru

    TMX Part

    Number

    Parts

    Insert

    Screw

    Part

    Number

    Clamp

    Part

    Number

    Clamp

    Screw

    Part

    Number

    C-Clip

    Part

    Number

    Wrench

    Part

    Number

    Insert

    Part

    Number

    6-555-107316-998-9306 none none none 6-998-9008 6-WDK-0816

    6-555-10733

    6-555-110416-998-9408A 6-998-35R1 6-998-0351 6-998-03CR 6-998-9015 6-WDK-1020

    6-555-11043

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:25 AM Page M38

  • MILLING TOOLS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.com M39

    TMX Part

    NumberType

    HRMSA High

    Feed End Mill

    Weldon Shank,

    Coolant Thru

    Dimensions (inch)

    D L d

    l1

    (depth

    of cut)

    l2

    Axial

    depth

    (max

    depth

    of cut)

    Teeth

    6-555-11251 Standard 13125R-2S1251.25 5.906 1.25 2.756 3.150

    0.08

    26-555-11253 Long 13125R-2L125

    6-555-11551 Standard 13150R-3S1251.50 5.906 1.25 1.969 3.937

    36-555-11553 Long 13150R-3L125

    6-555-12061 Standard 15200R-3S1502.00 5.906 1.50 1.969 3.937 0.10

    6-555-12063 Long 15200R-3L150

    HRMSA 13/15 High Feed End Mills: Weldon Shank, Coolant Thru

    TMX Part

    Number

    Parts

    Insert

    Screw

    Part

    Number

    Clamp

    Part

    Number

    Clamp

    Screw

    Part

    Number

    C-Clip

    Part

    Number

    Wrench

    Part

    Number

    Insert

    Part

    Number

    6-555-112516-998-9510

    6-998-0451 6-998-0451 6-998-03CR

    6-998-220

    6-WDK-13206-555-11253

    6-555-115516-998-9512

    6-555-11553

    6-555-120616-998-9513 6-998-55R1 6-998-0515 6-998-04CR 6-WDK-1530

    6-555-12063

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:25 AM Page M39

  • MILLING TOOLS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.comM40

    TMX Part

    Number

    HRMCA

    High Feed

    Face Mill,

    Arbor

    Mounted,

    Coolant

    Thru

    Dimension (inch)

    D d d1

    H

    depth

    of cut

    a b d2 d3 E

    Axial

    depth

    (max

    depth

    of cut)

    Teeth

    6-555-22053 13200R-3 2 1.772 0.75 1.75 .321 .220 .413 0.630 0.787.080

    3

    6-555-23053 13300R-5 3 2.205 1.0 2 .384 .248 .551 0.827 0.866 5

    6-555-22563 15250R-3 2.5 1.772 0.75 1.75 .321 .220 .413 0.630 0.787

    .100

    3

    6-555-23064 15300R-4 3 2.205 1.0 2 .384 .248 .551 0.827 0.866 4

    6-555-24065 15400R-6 4 3.386 1.5 2 .636 .394 - 2.205 1.181 6

    HRMCA High Feed Face Mills: Arbor Mounted, Coolant Thru

    TMX Part

    Number

    Parts

    Insert

    Screw

    Part

    Number

    Clamp

    Part

    Number

    Clamp

    Screw

    Part

    Number

    C-Clip

    Part

    Number

    Wrench

    Part

    Number

    Insert

    Part

    Number

    Arbor Bolt

    (not

    included)

    6-555-22053

    6-998-95136-998-45R1 6-998-0451 6-998-03CR

    6-998-220

    6-WDK-13203/8-24 UNF

    6-555-23053 1/2-20 UNF

    6-555-22563

    6-998-55R1 6-998-0515 6-998-04CR 6-WDK-1530

    3/8-24 UNF

    6-555-230646-998-9516

    1/2-20 UNF

    6-555-24065 3/4-16 UNF

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:25 AM Page M40

  • MILLING TOOLS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.com M41

    PAXSA Pro-X End Mills: for Aluminum Applications, Shank Mounted

    Part Number Description D d l L

    Axial depth

    (max depth

    of cut)

    Teeth

    Maximum

    Ramp

    Angle

    Insert Screw Wrench

    6-556-11012 PAXSA 5100NR-A 1.00 1.00 2.362 5.512 0.669 2 17.95

    XEKT 19M5 6-998-9408A 6-998-90156-556-11212 PAXSA 5125NR-A 1.25 1.25 2.756 5.906 0.669 2 12.6

    6-556-11513 PAXSA 5150NR-A 1.50 1.50 2.756 6.299 0.669 3 9.91

    Part

    NumberDescription D D2 d d1 d2 a b F

    Axial

    depth

    (max

    depth

    of cut)

    Teeth

    Maximum

    Ramp

    Angle

    Insert ScrewWren

    ch

    6-556-21513 PAXCA5150NR-A 1.50 1.417 0.50 0.287 0.433 0.250 0.169 1.575 0.669 3 11.31

    XEKT 19M56-998-9408A

    6-998-9015

    6-556-22014 PAXCA5200NR-A 2.00 1.772 0.75 0.413 0.630 0.313 0.220 1.969 0.669 4 7.24

    6-556-22515 PAXCA5250NR-A 2.50 1.772 0.75 0.413 0.630 0.313 0.220 1.969 0.669 5(4-B) 5.10

    6-556-23015 PAXCA5300NR-A 3.00 2.205 1.00 0.551 0.827 0.375 0.248 1.969 0.669 5 3.86

    6-556-24016 PAXCA5400NR-A 4.00 3.386 1.50 - 2.205 0.625 0.394 1.969 0.669 6 3.94

    PAXCA Pro-X End Mills: for Aluminum Applications, Arbor Mounted

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:25 AM Page M41

  • MILLING TOOLS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.comM42

    Part

    NumberDescription D D1 L d l1 l2 l3 l5 h Teeth Insert

    Insert

    Screw

    6-212-11031 FMRSA3100RD-S 1.000 0.591 4.528 1.000 1.378

    1.140 0.500 0.515 0.923

    2

    RDKT10T3M0 6-998-935086-212-11032 FMRSA3100RD-M 1.000 0.591 7.874 1.000 2.756 2

    6-212-11231 FMRSA3125RD-S 1.250 0.866 4.921 1.250 1.575 3

    6-212-11232 FMRSA3125RD-M 1.250 0.866 7.874 1.250 2.756 3

    FMR Face Mills: Button Cutters with Weldon Shank

    Pitch Part Number Description D c d1 d2 H a b d3 d4 I Teeth

    Extra ClosePitch

    6-212-22031 FMRCA3200RD-H 2.000 1.606 1.772 0.750 1.750 0.321 0.220 0.413 0.630 0.787 5

    6-212-24031 FMRCA3400RD-H 4.000 3.606 2.874 1.250 2.000 0.510 0.319 - 1.772 1.181 8

    Coarse Pitch 6-212-22043 FMRCA4200RD 2.000 1.528 1.772 0.750 1.750 0.321 0.220 0.413 0.630 0.787 4

    Close Pitch

    6-212-23042 FMRCA4300RD-M 3.000 2.528 2.205 1.000 2.000 0.384 0.248 0.551 0.827 0.866 6

    6-212-24042 FMRCA4400RD-M 4.000 3.528 2.874 1.250 2.000 0.510 0.319 - 1.772 1.181 7

    6-212-25042 FMRCA4500RD-M 5.000 4.528 3.386 1.500 2.500 0.636 0.394 - 2.205 1.181 8

    Part Number Insert Insert Screw

    6-212-22031RDKT10T3M0 6-998-93508

    6-212-24031

    6-212-22043

    RDKT1204M0 6-998-94106-212-23042

    6-212-24042

    6-212-25042

    FMR Face Mills: Button Cutters, Arbor Mounted

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:26 AM Page M42

  • MILLING TOOLS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.com M43

    TMX Part

    NumberDescription D d F a b d1 d2 E Ad Teeth

    Insert

    Screw

    Insert

    WrenchShim

    Shim

    ScrewInsert

    6-200-22032 FMACA3200R 2.000 0.750 1.750 0.321 0.220 0.413 0.630 0.787

    .156

    4

    6-998-9307 6-998-9009Not

    ApplicableNot

    ApplicableSEXT0903

    6-200-24032 FMACA3400R 4.000 1.250 2.000 0.510 0.319 H 1.772 0.866 7

    6-200-22031 FMACA3200H 2.000 0.750 1.750 0.321 0.220 0.413 0.630 0.787 6

    6-200-24031 FMACA3400H 4.000 1.250 2.000 0.510 0.319 H 1.772 0.866 12

    6-200-23043 FMACA4300R 3.000 1.000 2.000 0.384 0.248 0.551 0.827 0.866

    .256

    5

    6-998-93512 6-998-90156-998-9042F

    6-998-9509F

    SEXT14M4

    6-200-24043 FMACA4400R 4.000 1.250 2.000 0.510 0.319

    H

    1.772 0.866 5

    6-200-26043 FMACA4600R 6.000 2.000 2.500 0.758 0.433 2.953 1.181 7

    6-200-28043 FMACA4800R 8.000 2.500 2.500 1.012 0.551 _ 1.496 8

    6-200-24042 FMACA4400R-M 4.000 1.250 2.000 0.510 0.315H

    1.772 0.866 7

    6-200-24041 FMACA4400R-H 4.000 1.250 2.000 0.510 0.315 1.772 0.866 10

    FMACA: FMA 45 Degree Face Mills, Arbor Mounted

    For toolholders larger than 3 inches in diameter, the d1 dimension does not apply.

    < 2.5" > 8" 3" to 6"

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:26 AM Page M43

  • MILLING TOOLS

    TMX Indexable Tooling 800.992.4766 www.bisontmx.comM44

    TMX Part

    NumberDescription D d d1 d2 a b E F

    Max Depth

    of CutTeeth Screw Insert

    6-211-2203 FMPCA3200S 2.000 0.750 0.413 0.630 0.321 0.220 0.787 1.750.35

    56-998-93508 SDXT 09M4

    6-211-2303 FMPCA3300S 3.000 1.000 0.551 0.827 0.384 0.248 0.866 2.000 7

    6-211-2304 FMPCA4300S 3.000 1.000 0.551 0.827 0.384 0.248 0.866 2.000

    .512

    5

    6-998-9451 SDXT 13056-211-2404 FMPCA4400S 4.000 1.250 H 1.772 0.510 0.319 0.866 2.000 6

    6-211-2604 FMPCA4600S 6.000 2.000 H 2.638 0.758 0.433 1.181 2.500 8

    FMPCA: FMP 90 Degree Face Mills, Arbor Mounted

    For toolholders larger than 3 inches in diameter, the d1 dimension does not apply.

    TMX Part

    NumberDescription D d L l Teeth Ad

    Insert

    Screw

    Insert

    WrenchInsert

    6-200-1103 FMASA3100S 1.000 1.000 4.528 1.378 2 .156 6-998-9307 6-998-9009 SEXT 0903

    6-200-1153 FMASA3150S 1.500 1.250 5.118 1.575 3 .156 6-998-9307 6-998-9009 SEXT 0903

    6-200-1203 FMASA3200S 2.000 1.250 5.315 1.575 4 .156 6-998-9307 6-998-9009 SEXT 0903

    FMASA: FMA 45 Degree Face Mills, Weldon Shank

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:26 AM Page M44

  • M45TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    MILLING TOOLS

    TMX Part

    NumberDescription D d L l

    Max Depth

    of CutTeeth Screw Wrench Insert

    6-211-1103 FMPSA3100S 1.000 1.000 4.528 1.378.35

    26-998-93508 6-998-9015 SDXT 09M4

    6-211-1123 FMPSA3125S 1.250 1.000 4.921 1.575 3

    6-211-1204 FMPSA4200S 2.000 1.250 5.315 1.772 .512 4 6-998-9451 6-998-9020 SDXT 1305

    FMPSA: FMP 90 Degree Face Mills, Weldon Shank

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:26 AM Page M45

  • M46 TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    MILLING TOOLS

    TMX Part

    NumberDescription D d l L Teeth Ad Insert

    6-010-0381 AMSA2037S-AP10-Ni 0.370

    APKT 1003APXT 1035

    6-010-0632 AMSA2062S-AP10-Ni 0.625 0.625 0.984 3.543 2 0.433

    6-010-0752 AMSA2075S-AP10-Ni 0.750 0.75 1.181 3.937 2 0.433

    6-010-0753 AMSA2075S-3F-Ni 0.750 0.75 1.181 3.937 2 0.433

    6-010-1003 AMSA2100S-AP10-Ni 1.000 1.0 1.378 4.528 3 0.433

    6-010-1004 AMSA2100S-4F-Ni 1.000 1.0 1.378 4.528 3 0.433

    6-010-1254 AMSA2125S-AP10-Ni 1.250 1.0 1.575 4.921 4 0.433

    AMSA 2000S: APKT 1003 / APXT 1035 Alpha Mills

    TMX Part

    NumberDescription D d l L Teeth Ad Insert

    6-016-1002 AMSA3100S-Ni 1.000 1.0 1.378 4.528 2 0.630

    APKT 16046-016-1253 AMSA3125S-Ni 1.250 1.25 1.575 4.921 3 0.630

    6-016-1504 AMSA3150S-Ni 1.500 1.25 1.654 5.118 4 0.630

    6-016-2005 AMSA3200S-Ni 2.000 1.25 1.772 5.315 5 0.630

    AMSA 3000S: APKT 1604 Alpha Mills

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:26 AM Page M46

  • M47TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    MILLING TOOLS

    TMX Part

    NumberDescription D d L

    l (overall

    depth of cut)

    Max

    Depth of

    Cut

    TeethScrew Part

    Number

    Wrench

    Part

    Number

    Insert

    6-110-0501 APXT 1035 EM 1/2 x 1/2 x 1FL 0.500 0.500 3.94 0.98 0.35 1

    6-998-4110 6-998-208APXT1035APKT1035APKT1003

    6-110-0602 APXT 1035 EM 5/8 x 5/8 x 2FL 0.625 0.625 3.94 0.98 0.35 2

    6-110-0702 APXT 1035 EM 3/4 x 3/4 x 1FL 0.750 0.750 3.94 1.18 0.35 2

    APXT 1035/APKT1003 End Mills: Weldon Shank (no coolant thru hole)

    TMX Part

    NumberDescription D d L

    l (overall

    depth of cut)

    Max

    Depth of

    Cut

    TeethScrew Part

    Number

    Wrench

    Part

    Number

    Insert

    6-111-0602 APXT 11T3 EM 5/8 x 5/8 x 2FL 0.625 0.625 3.94 0.98 0.39 2

    6-998-4110 6-998-208 APXT11T36-111-0702 APXT 11T3 EM 3/4 x 3/4 x 2FL 0.750 0.750 3.94 1.18 0.39 2

    6-111-1003 APXT 11T3 EM 1 x 1 x 3FL 1.000 1.000 3.94 1.38 0.39 3

    APXT 11T3 End Mills: Weldon Shank (no coolant thru hole)

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:26 AM Page M47

  • M48 TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    MILLING TOOLS

    TMX Part

    NumberDescription D d L

    l (overall

    depth of cut)

    Max

    Depth of

    Cut

    Teeth

    Screw

    Part

    Number

    Wrench

    Part

    Number

    Insert

    6-116-0702 APKT 1604 EM 7/8 x 3/4 x 2FL 0.875 0.750 3.94 1.38 0.57 2

    6-998-4116 6-998-215APKT1604APXT1604

    6-116-1002 APKT 1604 EM 1 x 1 x 2FL 1.000 1.000 3.94 1.57 0.57 2

    6-116-1203 APKT 1604 EM 1-1/4 x 1-1/4 x 3FL 1.250 1.250 4.92 1.57 0.57 3

    6-116-1213 APKT 1604 EM 1-1/4 x 1 x 3FL 1.250 1.000 4.92 1.57 0.57 3

    APXT / APKT 1604 End Mills: Weldon Shank (no coolant thru hole)

    TMX Part

    NumberDescription D d L

    l (overall

    depth of cut)

    Max

    Depth of

    Cut

    Teeth

    Screw

    Part

    Number

    Wrench

    Part

    Number

    Insert

    6-215-1002 ADKT 1505 EM 1 x 1 x 2FL 1.000 1.000 3.94 1.38 0.54 26-998-4116 6-998-215 ADKT 1505

    6-215-1203 ADKT 1505 EM 1-1/4 x 1-1/4 x 3FL 1.250 1.250 4.92 1.58 0.54 3

    ADKT 1505 End Mills: Weldon Shank (no coolant thru hole)

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:26 AM Page M48

  • M49TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    MILLING TOOLS

    APKT End Mills: Right Hand Cut, with R8 Shanks

    DL

    la

    d

    Tool Angles:Cutting, Radial and Axial

    Angles: See below

    Setting Angle: 90

    Dia.

    D

    OAL

    L

    Cutting

    Length

    I

    Shank

    Dia.

    d

    Cutting

    Depth

    a

    No. of

    Inserts

    Insert

    Style

    Cutting

    Rake

    Angle

    Axial

    Rake

    Angle

    Radial

    Rake

    Angle

    Part

    Number

    Locking

    Screw

    Part Number

    Torx Key

    Part

    Number

    R8 SHANK

    1 5.844 1.672 R8 5/8 2

    APKT 1604APXT 1604

    -11 4, 6 -11 6-941-105 6-998-4008 6-998-0151-1/4 5.844 1.672 R8 5/8 3 -10 6, 8, 6 -10 6-941-110 6-998-4008 6-998-0151-1/2 6.125 1.953 R8 5/8 4 -12 6, 8, 6, 8 -12 6-941-115 6-998-4008 6-998-015

    2 6.125 1.953 R8 5/8 5 -10 6, 8, 6, 8, 6 -10 6-941-120 6-998-4011 6-998-0152-1/2 6.125 1.953 R8 5/8 6 -8 6, 8, 6, 8, 6, 8 -8 6-941-125 6-998-4011 6-998-015

    90 Multi-Purpose End Mill for lowHP machines

    APKT 1604 inserts

    Excellent replacement for standardHSS, Cobalt and Carbide round offerings

    Rigid, chatterless performance

    R8 drawbar thread: 7/16" 20

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:26 AM Page M49

  • M50 TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    MILLING TOOLS

    TURBO Face Milling Cutters, APKT: Right Hand Cut

    d 90

    a

    H

    D

    Tool Angles:Cutting Rake Angle: -11, -8-6

    Radial Rake Angle: -11, -8-6

    Axial Rake Angle: 7, 9

    Setting Angle: 90

    90 APKT 1604 inserts compliment this cutters

    unique geometry.

    Irregularly spaced flutes allow faster stock removal,

    reduced harmonics and chattering.

    Minimizes heat and friction.

    Dia.Arbor

    Hole

    Cutting

    Depth

    Key

    Way

    No. of

    Inserts

    Insert

    Style

    TMX Part

    Number

    Arbor

    Screw

    Arbor

    Screw Hex

    Key

    Insert Screw

    Part Number

    Torx Key Part

    Number

    2 3/4 5/8 .32 5 APKT 1604 6-955-020 6-999-2571 6-999-585 6-998-4008 6-998-0153 1 5/8 .32 6 APKT 1604 6-955-030 - - 6-998-4008 6-998-0154 1-1/4 5/8 .50 8 APKT 1604 6-955-040 - - 6-998-4008 6-998-0154 1-1/2 5/8 .62 8 APKT 1604 6-955-045 - - 6-998-4008 6-998-015

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:26 AM Page M50

  • M51TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    MILLING TOOLS

    TDGW End Mills: Right Hand Cut, with Weldon or R8 Shanks

    DD1

    a

    L1L

    d

    Tool Angles:Cutting Rake Angle: +15

    Axial Rake Angle: 0

    Radial Rake Angle: 0

    15 Positive triangular screw down inserts.

    Ideal upgrade from current HSS, Cobalt and Solid Carbide offerings.

    45, 60, 82, and 90 RH Cut

    Available in 3 piece sets

    Included

    Angle

    Angle per

    Side

    Cutter BodyShank

    d

    OAL

    LL1 a Inserts

    Insert

    Part Number

    End Mill

    Part

    Number

    Locking

    Screw

    Part No.

    Torx

    Key

    Part No.D

    Min

    D1

    Max

    60 30 0.25 0.656 3/8 2-1/4 1 .335 1 6-TDW-215__ 6-945-610 6-998-2505 6-998-008

    60 30 0.50 1.125 1/2 2-1/2 1 .524 1 6-TDW-321__ 6-945-615 6-998-4008 6-998-015

    60 30 0.75 1.375 3/4 3-1/2 1-1/4 .524 3 6-TDW-321__ 6-945-620 6-998-4008 6-998-015

    82 41 0.25 0.797 3/8 2-1/4 1 .291 1 6-TDW-215__ 6-945-810 6-998-2505 6-998-008

    82 41 0.50 1.344 1/2 2-1/2 1 .453 1 6-TDW-321__ 6-945-815 6-998-4008 6-998-015

    82 41 0.75 1.563 3/4 3-1/2 1-1/4 .453 3 6-TDW-321__ 6-945-820 6-998-4008 6-998-015

    90 45 0.25 0.828 3/8 2-1/4 1 .272 1 6-TDW-215__ 6-945-910 6-998-2505 6-998-008

    90 45 0.50 1.391 1/2 2-1/2 1 .425 1 6-TDW-321__ 6-945-915 6-998-4008 6-998-015

    90 45 0.75 1.641 3/4 3-1/2 1-1/4 .425 3 6-TDW-321__ 6-945-920 6-998-4008 6-998-015

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:26 AM Page M51

  • M52 TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    MILLING TOOLS

    Shell End Mill Holders

    Taper

    No.d L1 L2 D lbs

    Holder

    Part No.

    Balanced

    15000 RPM

    G 6.3

    Part No.

    Set Screw KeyKey

    Screw

    Thread Part No. L B H Part No. Part No.

    40

    1 /2 1-3/8 9/16 1-3/8 2 .0 7-186-403 7-186-005 1/4-28 7-080-005 .36 .25 .25 7-080-105 7-080-150

    3/41-3/8

    11/16 1-3/42.5 7-186-405 7-186-010

    3/8-24 7-080-010 .40 .31 .27 7-080-110 7-080-1554 4.0 - 7-186-015

    12-1/16

    11/16 2-1/43.5 7-186-407 7-186-020

    1/2-20 7-080-015 .44 .37 .33 7-080-115

    7-080-1604 5.5 - 7-186-025

    1-1/42-1/8

    11/16 2-3/44.2 7-186-409 7-186-030

    5/8-18 7-080-020 .56 .50 .39 7-080-1204 6.9 - 7-186-035

    1-1/22.40

    15/16 3-3/46.0 7-186-411 7-186-040

    3/4-16 7-080-025 1.03 .62 .52 7-080-125 7-080-1704 9.3 - 7-186-045

    50

    1/2

    1-1/2

    9/16 1-3/8

    6.1 7-186-503 -

    1/4-28 7-080-005 .36 .25 .25 7-080-105 7-080-1503-1/2 7.2 7-186-505 -

    5-1/2 10.0 7-186-507 -

    3/4

    1-1/2

    11/16 1-3/4

    7.5 7-186-509 -

    3/8-24 7-080-010 .40 .31 .27 7-080-110 7-080-155

    3-1/2 9.2 7-186-511 -

    4-1/2 10.2 7-186-512 -

    5-1/2 11.2 7-186-513 -

    9 14.5 7-186-514 -

    1

    2

    11/16 2-1/4

    8.8 7-186-515 -

    1/2-20 7-080-015 .44 .37 .33 7-080-115

    7-080-160

    4 10.8 7-186-517 -

    6 13.4 7-186-519 -

    10 18.0 7-186-520 -

    1-1/4

    1-1/2

    11/16 2-3/4

    9.3 7-186-521 -

    5/8-18 7-080-020 .56 .50 .39 7-080-1203-1/2 11.5 7-186-523 -

    5-1/2 14.5 7-186-525 -

    12 25.2 7-186-526 -

    1-1/2

    2.40

    15/16 3-3/4

    10.0 7-186-527 -

    3/4-16 7-080-025 1.03 .62 .52 7-080-125 7-080-1704 13.8 7-186-529 -

    6 17.3 7-186-531 -

    12 28.2 7-186-532 -

    2

    2.40

    15/16 4-7/8

    12.8 7-186-533 -

    1-14 7-080-030 1.34 .75 .68 7-080-130

    7-080-175

    4 16.7 7-186-535 -

    6 22.4 7-186-537 -

    2-1/2

    2.40

    1-1/8 4-7/8

    13.8 7-186-540 -

    1-14 7-080-035 1.18 .75 .68 7-080-1354 18.7 7-186-541 -

    6 25.6 7-186-543 -

    Through the spindle coolant capability

    Shell Mill Pilot T.I.R. < .0002"

    Retention Knobs are sold separately

    Draw Bar Threads:

    CAT 40 5/8" - 11

    CAT 50 1" - 8

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:26 AM Page M52

  • M53TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    MILLING TOOLS

    Face Mill HoldersShell Mill Pilot T.I.R. < 0.0002"

    Retention Knobs are sold separately

    Draw Bar Threads:

    CAT 40 5/8" - 11

    CAT 50 1" - 8

    Taper

    No.

    Arbor

    Dia. D2L1 L2 L3

    Drive

    Key L4D1

    Weight

    lbs.

    Holder

    Part

    Number

    Arbor Screw

    Part Number

    50

    2 7.3 2.4 15/16 3/4

    4-7/8

    13.2 7-182-502

    7-080-0302 8.9 4 15/16 3/4 15.4 7-182-504

    2-1/2 7.5 2.4 1-1/8 1 14.0 7-182-512

    2-1/2 9.1 4 1-1/8 1 18.5 7-182-514

    Holders are provided with

    four mounting holes with

    5/8"-11 thread on a 4" bolt

    circle diameter to hold an 8"

    or larger Face Mill Cutter.

    7382

    Made of alloy forged steel for a long, durable service life.

    Hardened to RC 56-60 and ground to ensure maximum accuracy.

    Shell End Mill Pilot T.I.R. < 0.0004"

    Each set is provided with a handsome wooden case

    Shell End Mill Arbor: with R8 Shank

    ShankArbor

    Dia.

    Gage

    Length

    Arbor

    Part No.

    Set

    Part No.

    R8

    1/2 1.024 7-065-005

    7-065-805 5 Pc. Set

    3/4

    .945

    7-065-0101 7-065-015

    1-1/4 7-065-0201-1/2 7-065-025

    7550Draw Bar Threads:

    7/16" - 20

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:26 AM Page M53

  • M54 TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    MILLING TOOLS

    Terminology and function of cutting edge angle

    Title Symbol Function Effects

    1Rake angle-axis

    directionA, R Chip flow, deposit

    2Rake angle-reverse

    directionR, R Effect on thrust

    3Major cutting edge

    angleA, A Depth of cut, chip flow

    In case of large angle, reduce the

    depth of cut and cutting resistance

    4 Real rake angle T, A Actual rake angle

    5Cutting edge

    inclination angleI, A Chip flow

    Large angle- Free chip flow, low

    cutting forces

    6 Front rake angle F, A Toughness Small angles increase toughness

    7 Relief angleEffect on strength, tool life and

    chattering

    Milling Terminology

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:26 AM Page M54

  • M55TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    MILLING TOOLS

    Cutting speed Power requirements

    Feed

    V= D N

    (sfm)12

    f=F

    (ipr)Z N

    W=QKs

    (Kw)60120

    H=W

    (Kw)0.75

    W=LFd

    (Kw)1000

    V: Cutting speed (sfm) D: Cutter diameter (inch) N: Revolution per a minute (rpm) : Pi (3.14)

    W : Power requirement (kw) H : Horsepower requirement

    hp) Q : Chip removal rate

    (cm3 /min) L : Width of cut (mm) F : Feed per a minute (mm/min) d : Depth of cut (mm) Ks: Specific cutting resistance

    (kg/mm2) : Mechanical efficiency

    fz: Inch per tooth (ipt) F: Inch per minute (ipm) Z: Number of teeth N: Revolutions per a minute (rpm)

    Cutting Formulas

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:26 AM Page M55

  • M56 TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    MILLING TOOLS

    Problems

    Flank wear

    Crater wear

    Chipping

    Built-up edge

    Chatter

    Poor surface finish

    Thermal cracking

    Breakage

    Improper tool grade

    Improper cutting conditions

    Chattering

    Improper tool grade

    Improper cutting conditions

    Insufficient edge strength

    Excessive feed

    Excessive cutting load

    Improper cutting conditions

    Improper edge type

    Improper tool grade

    Improper cutting conditions

    Lack of teeth for cut

    Improper cutting edge type

    Poor chip control

    Insufficient workholding

    Built-up edge

    Improper cutting conditions

    Chattering

    Poor chip control

    Improper cutting conditions

    Improper tool grade

    Improper tool grade

    Excessive cutting load

    Poor chip control

    Chattering

    Excessive overhang

    Causes

    Solution

    Cutting Conditions Tool Shape Grade

    Cut

    ting

    spee

    d

    Dep

    th o

    f cut

    Fee

    d ra

    te

    Cut

    ting

    fluid

    Rak

    e an

    gle

    Rel

    ief a

    ngle

    App

    roac

    h an

    gle

    Cha

    tter

    Nos

    e ra

    dius

    Toug

    hnes

    s

    Har

    dnes

    s

    : Increase : Decrease : Application : Proper Application

    Milling Trouble Shooting

    p1-56 Milling FINAL:Indexable Carblde 2006 1/23/07 4:26 AM Page M56

  • SE

    CTI

    ON

    CO

    NTE

    NTS

    T57TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    TURNING INSERTST58 ISO Turning Insert NomenclatureT60 Turning InsertsT149 Technical Overview of GradesT155 Inserts for Stainless SteelT160 Inserts for AluminumT162 Turning Insert RecommendationsT168 Insert Geometry Specifications

    INDEXABLE TOOLS FOR TURNINGT174 Turning Toolholder NomenclatureT176 Toolholder Options for Clamping

    Style M Mounting SystemsT178 MCLN R/L Toolholders:

    Part Number Series 6-711-T178 MCMNN Toolholders:

    Part Number Series 6-710-T179 MCRN R/L Toolholders:

    Part Number Series 6-712-T179 MDJNN R/L Toolholders:

    Part Number Series 6-715-T180 MDPNN Toolholders:

    Part Number Series 6-714-T180 MRGN R/L Toolholders:

    Part Number Series 6-700-T181 MSDNN Toolholders:

    Part Number Series 6-734-T181 MSKN R/L Toolholders:

    Part Number Series 6-737-T182 MSRN R/L Toolholders:

    Part Number Series 6-736-T182 MSSN R/L Toolholders:

    Part Number Series 6-735-T183 MTENN Toolholders:

    Part Number Series 6-741-T183 MTFN R/L Toolholders:

    Part Number Series 6-746-T184 MTGN R/L Toolholders:

    Part Number Series 6-742-T184 MTJN R/L Toolholders:

    Part Number Series 6-740-T185 MVJN R/L Toolholders:

    Part Number Series 6-755-T185 MVVNN Toolholders:

    Part Number Series 6-754-T186 MWLN R/L Toolholders:

    Part Number Series 6-750-T187 Toolholder Options for Clamping

    Style S Mounting SystemsT188 SCLC R/L Toolholders:

    Part Number Series 6-800-T188 SCMNCN Toolholders:

    Part Number Series 6-801-T189 SDJC R/L Toolholders:

    Part Number Series 6-805-T189 SDPCN R/L Toolholders:

    Part Number Series 6-804-

    T190 SSDCN Toolholders: Part Number Series 6-810-

    T190 STECN Toolholders: Part Number Series 6-813-

    T191 STFCN R/L Toolholders: Part Number Series 6-814-

    T191 STGC R/L Toolholders: Part Number Series 6-815-

    T192 STJC R/L Toolholders: Part Number Series 6-816-

    T192 SVJC R/L Toolholders: Part Number Series 6-806-

    T193 5 Piece Mini Toolholder and Boring Bar Set: Part Number 6-890-510

    T194 Boring Bar NomenclatureT196 Boring Bar Options for Clamping

    Style M Mounting SystemsT197 SI-MCLN R/L Boring Bars:

    Part Number Series 6-760-T197 SI-MDUN R/L Boring Bars:

    Part Number Series 6-770-T198 SI-MTUN R/L Boring Bars:

    Part Number Series 6-783-T198 SI-MVUN R/L Boring Bars:

    Part Number Series 6-785-T199 SI-MWLN R/L Boring Bars:

    Part Number Series 6-765-T200 Boring Bar Options for Clamping

    Style S Mounting SystemsT201 SI-SCLC R/L Boring Bars:

    Part Number Series 6-870-T201 SI-SCLC R/L Boring Bar Sets:

    Part Number Series 6-870-T201 SI-SDUC R/L Boring Bars:

    Part Number Series 6-875-T202 SI-STUC R/L Boring Bars:

    Part Number Series 6-884-T202 3 Piece Boring Bar Set:

    Part Number 6-884-500T203 SI-SVUC R/L Boring Bars:

    Part Number Series 6-887-T203 SI-SWUC R/L Boring Bars:

    Part Number Series 6-889-T204 SI-SCLCR Mini Boring Bar Sets:

    Part Number Series 6-871-T205 SI-CTFPR Boring BarsT206 Turning SpecificationsT212 Forms of Tool FailureT213 Turning Trouble Shooting241 Part Number Cross Reference Tables246 Product Index

    p57-148 TurningInserts FINAL:Indexable Carblde 2006 1/25/07 2:17 AM Page T57

  • TURNING INSERTS

    T58 TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    T N M GTolerance

    Classdimensions (inch)

    d = IC m t (thickness)

    A +0.0010 +0.0002 +0.0010

    C +0.0010 +0.0005 +0.0010

    H +0.0005 +0.0005 +0.0010

    E +0.0010 +0.0010 +0.0010

    G +0.0010 +0.0010 +0.005

    J +0.002 - +0.006 +0.0002 +0.001

    K +0.002 - +0.006 +0.0005 +0.001

    L +0.002 - +0.006 +0.0010 +0.001

    M +0.002 - +0.006 +0.003 - +0.008 +0.005

    U +0.003 - +0.01 +0.005 - +0.015 +0.005

    Clearance Angle

    B C

    D E

    F N

    Special

    P O

    Insert Shape

    C D K R

    S T V W

    Cross Section Type

    A G M N

    Special Type

    P R T X

    ISO Turning Insert Nomenclature

    p57-148 TurningInserts FINAL:Indexable Carblde 2006 1/25/07 2:18 AM Page T58

  • TURNING INSERTS

    T59TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    7HM3 3 2

    Chipbreakers

    AK B20 B25 C05

    C25 GF GH GM

    GR HA HC HH

    HM HR HS HU

    HW HFP HMP TA

    VF X104 X150

    Nose Corner Radius, rSymbol Corner Radius, r

    Metric Inch mm inch

    01 0 0.1 0.004

    02 0.5 0.2 0.008

    04 1 0.4 0.016

    08 2 0.8 0.032

    12 3 1.2 0.047

    16 4 1.6 0.063

    20 5 2.0 0.078

    24 6 2.4 0.094

    28 7 2.8 0.109

    32 8 3.2 0.125

    00 Round Insert (inch)

    MO Round Insert (metric)

    Height of Cutting EdgeSymbol Cutting Edge, t

    Metric Inch mm inch- 0.5 (1) 0.79 0.031

    T0 0.6 1.00 0.04001 1 (2) 1.59 0.063T1 1.2 1.98 0.07802 1.5 (3) 2.38 0.09403 2 3.18 0.125T3 2.5 3.97 0.15604 3 4.76 0.18805 3.5 5.58 0.21906 4 6.35 0.25007 5 7.34 0.31309 6 9.52 0.37511 7 11.11 0.43812 8 12.70 0.500

    Cutting Edge Length, Diameter of Inscribed Circle

    ASA IC = d

    Metric inch inch

    03 04 03 06 03 - 02 1.2 (5) 0.156

    04 05 04 08 04 08 03 1.5 (6) 0.188

    05 06 05 09 05 09 03 1.8 (7) 0.219

    - - - - 06 - - - 0.236

    06 07 06 11 06 11 04 2 0.250

    08 09 07 13 07 13 05 2.5 0.313

    - - - - 08 - - - 0.315

    09 11 09 16 09 16 06 3 0.375

    - - - - 10 - - - 0.394

    11 13 11 19 11 19 07 3.5 0.438

    - - - - 12 - - - 0.472

    12 15 12 22 12 22 08 4 0.500

    14 17 14 24 14 24 09 4.5 0.563

    16 19 15 27 15 27 10 5 0.625

    - - - - 16 - - - 0.630

    17 21 17 30 17 30 11 5.5 0.688

    19 23 19 33 19 33 13 6 0.750

    - - - - 20 - - - 0.787

    22 27 22 38 22 38 15 7 0.875

    - - - - 25 - - - 0.984

    25 31 25 44 25 44 17 8 1.000

    32 38 31 54 31 54 21 10 1.250

    - - - - 32 - - - 1.260

    p57-148 TurningInserts FINAL:Indexable Carblde 2006 1/25/07 2:18 AM Page T59

  • TURNING INSERTS

    T60 TMX Indexable Tooling 800.992.4766 www.bisontmx.com

    Cutting Speed (sfm)

    Cermet650

    ~11

    50

    66

    0~

    11

    50

    50

    0~

    10

    00

    50

    0~

    10

    00

    40

    0~

    75

    0

    50

    0~

    73

    0

    17

    0~

    59

    0

    500

    ~990

    50

    0~

    80

    0

    50

    0~

    90