INDEX [yunik.co.za]yunik.co.za/wp-content/uploads/2020/07/HOT-tap... · Hot Tapping Machine Series - ANSI Class 600 Hot Tapping Machine Series - ANSI Class 600. 03 04 Model K1000A

Hot Tapping Machine --------------------------------------------------- 1-4

Manual Hot Tapping Machine ---------------------------------------- 5-6

Plugging Machine ------------------------------------------------------- 7-8

Completion Machine / Cutter ------------------------------------------ 09

Split Frame Pipe Cutting and Beveling Machine ----------------- 10

Sandwich Valve ------------------------------------------------------- 11-13

Stopple Fitting ------------------------------------------------------------- 14

Electrical Hot Tapping Machine --------------------------------------- 15

Split Sleeve Repair Clamps --------------------------------------- 16-17

Split Sleeve Welded Type ------------------------------------------ 18-19

Project Cases -------------------------------------------------------------- 20

INDEX:

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01 02

Model GK300

Tapping Range 8’’- 16’’DN200-400 mm

Spindle Diameter 63mmOperation Pressure <= 1450 psi

Max stroke 1500 mmTranmission Mode Hydraulic

Feed Mode Manual/ AutomaticFeed Capacity 3/0.1 mm/r

Weight 1000 KgsDimension 2700x1100x1150 mm

Model GK150


Spindle Diameter 40 mmOperation Pressure <= 1450 psi

Max stroke 1200 mmTranmission Mode Hydraulic/ Electrical



Model GK1000




Feed Mode Manual/ AutomaticFeed Capacity 1.5/0.1 mm/r


Model GK500






Hot Tapping Machine Series - ANSI Class 600 Hot Tapping Machine Series - ANSI Class 600

03 04

Model K1000A



Max stroke 2700mmTranmission Mode Hydraulic



Model K500A






Model K300A



Max stroke 1200mmTranmission Mode Hydraulic/ Electrical



Model K150A



Max stroke 1000 mmTranmission Mode Hydraulic/Electrical



Hot Tapping Machine Series - ANSI Class 300 Hot Tapping Machine Series - ANSI Class 300

05 06

Model K75A

Tapping Range 1 3/5’’ - 4’’DN40-100mm

Spindle Diameter 30 mmOperation Pressure <=1450 psi

Max stroke 530 mmTranmission Mode Hydraulic/Electrical

Feed Mode ManualFeed Capacity 3 mm/r


Model K75

Tapping Range 1 3/5’’ - 4’’DN40-100mm

Spindle Diameter 30 mmOperation Pressure <=1450 psi

Max stroke 530 mmTranmission Mode Manual

Feed Mode ManualFeed Capacity 3.0 mm/r


Model K20Tapping Range 15mm

Operation Pressure <= 1.0 MpaMax stroke 320 mm

Tranmission Mode ManualFeed Mode Manual

Feed Capacity 3 mm/rWeight 7 Kgs

Dimension 680x615x90 mm

Model K75Q

Tapping Range 1 3/5’’- 4’’DN40-100mm

Operation Pressure <= 1.0 MpaMax cutter stroke 530 mm

Max Feeding Stroke 60 mmTranmission Mode Manual

Feed Mode ManualFeed Capacity 3 mm/r


Manual Hot Tapping Machine Series Manual Hot Tapping Machine Series

07 08

Model GFD1000 GFD500

Plugging Range32’’ - 48’’ 14’’-28’’

DN800 -1200mm

DN350-700mm

Spindle Diameter 190 mm 140 mm

Operation Pressure <=1450 psi <=1450 psi

Max stroke 3700 mm 2700 mm

Tranmission Mode Hydraulic

Feed Capacity 0-300mm stepless regulation

Description Plugging HeadDesign Pressure ANSI #600

Max Test Pressure 12.5 MpaSize 2’’- 48’’

Description Sealing ElementMaterial VITON / NBR

Design Pressure Class 150, 300, 600Size 2’’ - 48’’

Model GFD150

Tapping Range4’’ -6’’

DN100-150mmSpindle Diameter 80 mm

Operation Pressure <=1450 psiMax stroke 750 mm

Tranmission Mode ManualFeed Mode Manual

Feed Capacity 6 mm/r

Model GFD300

Plugging Range8”-12”

DN200 - 300mmSpindle Diameter 90 mm

Operation Pressure <=1450 psiMax stroke 1750 mm

Tranmission Mode Hydraulic

Feed Capacity 0-300mm steplessregulation

Plugging Machine Series - ANSI Class 600 Plugging Machine Series - ANSI Class 600

09 10

Model Beveling Range(mm) Wall Thickness(mm)

XZB-80 Φ16-80 ½ -3″ 3～ 25XZB-168 Φ60-168 2-6″ 3～ 25XZB-219 Φ80-219 3-8″ 3～ 25XZB-273 Φ130-273 5-10″ 3～ 25XZB-325 Φ180-325 6-12″ 3～ 25XZB-377 Φ219-377 8-14″ 3～ 25XZB-406 Φ265-406 10-16″ 3～ 25XZB-457 Φ305-457 12-18″ 3～ 25XZB-508 Φ355-508 14-20″ 3～ 25XZB-560 Φ406-560 16-22″ 3～ 25XZB-610 Φ457-610 18-24″ 3～ 25XZB-660 Φ508-660 20-26″ 3～ 25XZB-715 Φ560-715 22-28″ 3～ 25XZB-762 Φ610-762 24-30″ 3～ 25XZB-813 Φ660-813 26-32″ 3～ 25XZB-914 Φ762-914 30-36″ 3～ 25

XZB-1066 Φ914-1066 36-42″ 3～ 25XZB-1219 Φ1066-1219 42-48″ 3～ 25

1.Product Features:Our split frame pipe cutting and beveling machine is aportable equipment for pipe cold cutting and beveling. itsuit for different pipeline materials such as carbon steel,stainless steel, alloy steel, casting iron etc.This portable design can make the beveling workunder any enviroment with electric power，indoors andoutdoors. It's widely used for pipeline construction andmaintenance in pertroleum, natural gas, chemical,electricpower, water supply industries.

2. Main StructureThis equipment is consist of 6 parts: motor(includingseed reducer),decelaration system compounded fromthree panetary gear reducers, clamping system, feedingdevice, blade and clamp rib.

3. Model and Technical Parameter

Description Completion Machine

Model

XD45-67

XD150

XD300

XD500

XD1000

Plugging Range1 3/5’’ - 48’’

DN40 - 1200mm

Operation Pressure <=1450 psiMatch up with stopple fitting during plugging

operation

Name Model Specification

Bypass Cutter TCCRange of Size: 1’’-96’’

Application: Bypass Cutting

Plugging Cutter TCPRange of Size: 4’’-48’’

Application: Plugging Operation

Note: Electrical Type, Hydraulic Type, Pneumatic Type, Numerical Type available.

4. Product Picture

Completion Machine Series- ANSI Class 600 / Cutter Split Frame Pipe Cutting and Beveling Machine

11 12

Material Q345B (Carbon Steel)

Operation Manual / Hydraulic

Pressure Rating Class 150,300,400, 600

Flange Face RF(Raised Face), RTJ (Ring Type Joint)

Surface Serrated Gasket Surface

Class 600Size W-Width L-Open L-Closed H-Face to Face F-Overall

inches mm inches mm inches mm inches mm inches mm inches mm4 100 10-3/4 273 21-3/8 543 21-3/8 543 5 127 10-3/4 2736 150 14 356 26-1/8 664 26-1/8 664 6-1/2 165 13-1/2 3438 200 16-1/2 419 31-3/8 797 31-3/8 797 7-1/8 181 14-7/8 37810 250 20 508 37-1/4 946 37-1/4 946 8 203 16-1/2 41912 300 22 559 41 1041 41 1041 9-15/16 252 18-1/2 47016 400 27 686 48-5/8 1235 48-5/8 1235 11-3/4 298 21-3/4 55218 450 29-1/4 743 54 1372 54 1372 13-5/16 338 24 61020 500 32 813 57-5/8 1464 57-5/8 1464 13-3/4 349 24-7/8 63222 550 34-1/4 870 62-1/8 1578 62-1/8 1578 13-3/4 349 25-7/8 65124 600 37 940 102-1/8 2594 76-1/8 1934 13-7/8 352 26-7/8 67626 650 40 1016 105 2667 78-1/4 1988 16-1/4 413 30 76230 750 44-1/2 1130 119-1/2 3035 88-5/8 2251 17-3/4 451 33 83834 850 49 1245 134-3/8 3413 98-3/8 2499 19-7/8 505 35-3/8 89836 900 51-3/4 1314 140-3/4 3575 104 2642 25-1/2 648 41-3/4 106040 1000 57-1/8 1450 153 3886 114 2896 22-5/8 575 41-5/8 105742 1050 58-5/8 1492 155 3937 114 2896 22-1/2 572 41-1/2 105448 1200 64 1626 175-3/4 4464 127 3226 22-9/16 573 45 1143


inches mm inches mm inches mm inches mm inches mm inches mm4 100 10 254 20-5/8 524 20-5/8 524 4-1/4 108 9-1/4 2356 150 12-1/2 318 25 635 25 635 5-1/2 140 10-1/4 2608 200 15 381 29-1/2 749 29-1/2 749 5-7/8 149 11-1/8 28310 250 17-1/2 445 34-3/8 873 34-3/8 873 7 178 13 33012 300 20-1/2 521 39-5/8 1006 39-5/8 1006 7-5/8 194 14-1/4 36214 350 23 584 38-1/2 978 38-1/2 978 7-3/4 197 16 40618 450 28 911 47-1/2 1207 47-1/2 1207 10-1/8 251 18-3/4 47620 500 30-1/2 775 56-3/4 1441 56-3/4 1441 10-5/8 270 19-1/8 48622 550 30-1/2 775 52-1/2 1334 52-1/2 1334 10-5/8 270 20-1/8 51124 600 36 914 96 2438 72-3/8 1838 12-3/4 324 22-3/4 57830 750 43 1092 118-7/8 3019 87-7/8 2232 16-7/16 418 28-1/4 71836 900 50 1270 138-3/4 3524 102 2591 9-9/16 497 32-13/16 833


inches mm inches mm inches mm inches mm inches mm inches mm14 350 26-1/8 664 38-5/8 981 38-5/8 981 6-1/2 165 13-1/2 34318 450 25 635 45-1/8 1146 45-1/8 1146 7-3/4 197 15-1/8 38420 500 27-1/2 699 53-1/8 1349 53-1/8 1349 7-5/8 194 14-1/8 35924 600 32 813 58-1/4 1480 58-1/4 1480 10-3/8 264 19-3/8 49230 750 38-3/4 984 114-5/8 2911 84 2134 10-5/8 270 18-3/8 467

Note: other sizes and pressure rating available as per your specific demand.

Sandwich Valve Sandwich Valve

13 14

Material Q345B / Q345R (Carbon Steel)

Pressure Rating # 150,300,400,600,900

Branch Type

Extruded Branch / Welded Branch

Type 3-way tee type/ 4-waytee type

Size Pressure Ratinginch mm Class #

4 100

ANSI Class 150#, 300#, 400#

600#, 900#

6 1508 20010 25012 30016 40018 45020 50022 55024 60026 65030 75032 80034 85036 90040 100042 105048 1200

Full Rated ASME Class 600

Size W-Width L-Open L-Closed H-Face toFace F-Overall

inches mm inches mm inches mm inches mm inches mm inches mm8 200 16.5 420 34.62 880 34.62 880 9.19 234 17.25 43810 250 20.0 508 39.88 1013 39.88 1013 10.44 266 19.25 48912 300 22.0 559 44.00 1118 44.00 1118 11.31 288 20.50 52114 350 23.75 604 45.75 1162 45.75 1162 11.94 304 21.75 55316 400 27.00 686 49.88 1267 49.88 1267 13.06 332 23.40 59518 450 29.25 743 54.13 1375 54.13 1375 13.88 353 25.00 63520 500 32.00 813 58.88 1496 58.88 1496 14.94 379 26.50 67322 550 34.25 870 63.75 1620 63.75 1620 16.09 409 28.00 71224 600 37.00 940 107.13 2721 82.00 2721 17.38 442 30.50 77530 750 44.50 1131 128.50 3264 97.38 3264 20.94 532 36.00 91534 850 49.00 1245 141.00 3582 105.88 3582 23.19 587 39.00 99136 900 51.75 1315 147.75 3753 110.62 3753 24.44 621 41.00 1042

Maximum Operating Pressure

Note: other sizes and pressure rating available as per your specific demand . Note: other sizes and pressure rating available as per your specific demand .

Sandwich Valve Stopple Fitting

4-through 20-inch 22-through 36-inch(100-through 500-mm) (550-through 900-mm)

Class PN psi bar psi bar150 20 275 20 275 20300 50 720 50 720 50400 64 960 64 720 50600 100 1200 83 900 62

15 16

1. Product IntroductionSplit Sleeve Repair Clamps is used for permanentrepair of variety of pipelines.Our products are suit for crude oil, NG, waterpipeline and etc.

2. Working PressureStandard working pressure is 1000psig, themaximum working pressure is 3000psig.

3. Material Sheet

Item Description Material

1 Split Body Shell Steel 16Mn

2 Stud Steel 42CrMo

3 Nut Steel # 45

4 Seals VITON / NBR

5 1/2’’ NPT Vent Plug Steel 16Mn

6 Lifting Lug Steel # 20

Model HT200Tapping Range 4’’-8’’

Working Pressure <= 25 barFlange Standard PN10, PN16, PN25

Stroke 400mmSpindle Speed 40 r/minMotor Voltage 1.5 Kw, 220VFeed Volume 0.07- 0.2mm/r

Model HT500Tapping Range 20’’ - 24’’

Working Pressure <= 25 barFlange Standard PN10, PN16, PN25Working Stroke 800mmSpindle Speed 40 r/minMotor Voltage 1.5 Kw, 220VFeed Volume 0.07- 0.2mm/r

Electrical Motor Explosion Proof Type

Model HT1400Tapping Range 20’’- 56’’

Working Pressure <= 16 barFlange Standard PN10, PN16, PN25Working Stroke 1250-1600mmSpindle Speed 40 r/minMotor Voltage 7.5Kw /11Kw, 380V Feed Volume 0.15-4 mm/r


Model HT300Tapping Range 4’’- 12’’

Working Pressure <= 25 barFlange Standard PN10, PN16, PN25

Stroke 540mmSpindle Speed 40 r/minMotor Voltage 1.5Kw, 220V Feed Volume 0.07-0.2 mm/r


Note: the other models of Electrical Hot Tapping Machine available as per your specific demand.

4. Technical Specification :

Electrical Hot Tapping Machine Series - PN10,PN16,PN25 Split Sleeve Repair Clamps

17 18

STANDARD LENGTHSPLIT SLEEVE SPECIFICATIONS1000 PSI.WORKING PRESSURE

API Pipe Size Inside Diameter “A”

Inside Length “B”

Overall Length “C”

1-1/2 2-7/8 5-1/2 9

2 3-1/8 5-3/4 9

2-1/2 3-3/8 5-1/4 8-1/2

3 4 5-1/4 8-1/2

4 5 5-1/4 8-1/2

6 7-1/8 5-1/4 9

8 9-1/8 5-1/4 10

10 11-1/4 5-1/2 10-1/2

12 13-1/4 5-1/2 10-1/2

14 14-1/2 8 14

16 16-1/2 8 14

18 18-1/2 8 14

20 20-1/2 8 14

22 22-1/2 8 14

24 24-1/2 8 14

26 26-1/2 8 14

28 28-1/2 8 14

30 30-1/2 8 14

32 32-1/2 8 14

34 34-1/2 8 14

36 36-1/2 8 14-1/8

38 38-1/2 8 14-1/4

40 40-1/2 8 14-1/4

42 42-1/2 8 15-7/8

48 48-1/2 8 16

1. Application :welded Type Split Sleeves is designed to reinforce on-leaking,weakened,dented or damaged

pipeline it's also used for leaking pipeline repair under pressure

2. Standard body materialsCarbon Steel Q345B / Q345RYour specific demand of body material is available upon your demand .

3. Technical Specification

Split Sleeves Welded Type ( Type B Sleeve ) Split Sleeve Repair Clamps

Note: All dimensions in above table in inch.

19 20

4. Technical Specification :

Note: 1. The other sizes available as per your specific demand.2. The pressure rating ANSI Class 150,400, 600,900 available .

Project CasesSplit Sleeves Welded Type ( Type B Sleeve)

S/N Pipe Diameter

Pressure Rating t d A T B C Backstrip

Thk

inch ANSI mm mm mm mm mm mm mm

1 6’’ # 300 7.11 168.3 171.3 13.165 194.63 336.6 2.5

2 8’’ # 300 8.18 219.1 222.1 14.77 248.64 438.2 2.5

3 10’’ # 300 9.27 273 276 16.405 305.81 546 2.5

4 12’’ # 300 9.53 323.8 326.8 16.795 357.39 647.6 2.5

5 14’’ # 300 9.53 355.6 358.6 16.795 389.19 711.2 2.5

6 16’’ # 300 9.53 406.4 409.4 16.795 442.99 812.8 2.5

7 18’’ # 300 11.3 457 460 19.45 498.9 914 2.5

8 20’’ # 300 12.7 508 511 21.55 554.1 1016 2.5

9 22’’ # 300 12.7 559 562 21.55 605.1 1118 2.5

10 24’’ # 300 14.27 610 613 23.905 660.81 1220 2.5

11 26’’ # 300 14.27 660 663 23.905 710.81 1320 2.5

12 30’’ # 300 15.88 762 765 26.32 817.64 1524 2.5

13 34’’ # 300 15.88 864 867 26.32 919.64 1728 2.5

14 36’’ # 300 15.88 914 917 26.32 969.64 1828 2.5

Documents

INDEX [yunik.co.za]yunik.co.za/wp-content/uploads/2020/07/HOT-tap... · Hot Tapping Machine Series - ANSI Class 600 Hot Tapping Machine Series - ANSI Class 600. 03 04 Model K1000A