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IND780 Task Expert Applications
Characteristics Benefits
Food Chem Aggregate Metal Transportation
IND780 Task Expert Applications
Characteristics Benefits
Why use TE with IND780?
Custom communication protocols
Direct database connectivity
Customer specific procedures or to lead the user step by step to complete a job
Special graphic capability (Line graph, scatter plot, charting files, images)
Custom I/O control with TE ladder logic
IND780 Task Expert Applications
Characteristics Benefits
Sub-Segment: Meats
Production Area: Formulation Line for sausages and bologna
Equipment: IND780, TaskExpert, 2 platforms, Bar code printer
IND780Segment
Foods
Application: Custom Formulation
Description: Production order is read from BAAN. Recipes are batch processed. The meats are weighed in vats and the ingredients in pallets. A ticket is generated, which stays with the product during the process for traceability. Production reports are generated in real time.
• Communication & programmability• IP69K• Interface to 2 scales
Integration to BAAN, Flexibility of integration with existing Traceability, Equipment wash down / regulations
IND780 Task Expert Applications
Characteristics Benefits
IND780
Sub-Segment: Bulk Foods
Production Area: Shipping
Equipment: IND780, TE,
Cell kits, Light pole
Application: Checkweighing
Description: Software TE, Verification of packaged weight of finished product. Number of packages with storage of individual weights.
• Transfer of process data to a SQL database. • Weight verification of finished product
Control and inspection of products in shipping Tracking and traceability in shipping
Segment
Food
IND780 Task Expert Applications
Characteristics Benefits
Sub-Segment: Bulk foods
Production Area: Molasses
Equipment: IND780, TaskExpert, I/Os
IND780Segment
Foods
Application: Continuous weighing of bulk sugar
Description: Bulkweigher for molasses, control of volume statistics for comparison, data sent to a PC via Ethernet.
• I/O , IP69K
• TaskExpert software, Database Custom software, easy data manipulation, traceability, statistical reports.Fast automatic control of gates and valves.
IND780 Task Expert Applications
Characteristics Benefits
Sub-Segment: Agriculture industry
Production area: Cut vegetables (broccoli)
Equipment: IND780, TaskExpert, water resistant QWERTY keyboard, Wildcat, Wireless connectivity
IND780Segment
Foods
Application: Process Control
Description: Each operator cuts broccoli and classifies it in 3 categories (first, second, bad). After filling the basket worker goes to scale to record: product type, operator, net weight and time. This goes to a PC and the worker is paid according to the % of completed work. Additionally yields are measured. Productivity increased by 16% (more than 60 tons/day).
• IP69K with industrial housing• Graphical screen• Ethernet
Ease of operation, less errors, less training On-Line communication with ERP system.
IND780 Task Expert Applications
Characteristics Benefits
Sub-Segment: Agriculture Industry
Production Area: Post Harvest
Equipment: IND780, TaskExpert, cabinet, rail scale
IND780Segmento
Alimentos
Application: Receiving and process control
Description: Receive bananas from different parts of the plantation cut by different teams. Parameters such as quality, size, number, diameter, etc, as well as color, cut date, location and team. This is sent to a central computer to control shipping, and report on total production and yield. Teams are paid based on the information.
• Digital I/O• Graphic LCD, TaskExpert software• IP69K
Easy operation and reduced errors. Easy data manipulation with Dbase and reports. Weather resistant equipment. Reduced maintenance cost.
Segment
Foods
IND780 Task Expert Applications
Characteristics Benefits
Sub-Segment: Bulk foods
Production Area: Shipping
Equipment: IND780, Zebra printer
IND780Segment
Foods
Application: Shipping of finished product batches
Description: Checks the weight of batches of finished product (Flour), identified with a bar code reader. Ticket is printed and data is sent to a central server with a SQL database.
• IND780TE with SQL Database• Data input by bar code reader
Better control of shipping process Direct connection to SQL databaseFewer mistakes in data inputQuicker process
IND780 Task Expert Applications
Characteristics Benefits
Sub-Segment: Shrimp
Production Area: Material transfer
Equipment: IND780, bench scale, PC keyboard resistant to water, TaskExpert
IND780Segment
Foods
Application: Receiving & Material Transfer
Description: Receiving shrimp with 4 different production areas. Product is weighed and the following is entered: ID, size, batch, destination, Gross/Tare/Net weigh, origin, date and time, operator. The screen shows specific options for the operator to enter data. Data is sent in real time to a SQL server.
• IP69K• Programmable/ Ethernet port• Graphical LCD display
Hygienic regulations Traceability, central SQL database connection Easy operation, less training, reduces errors
IND780 Task Expert Applications
Characteristics Benefits
Sub-Segment: Pharma
Production Area: Formulation
Equipment: IND780, TaskExpert, KB32S, PBA430, external keyboard, USB, LX300 Epson printer
IND780Segment
o
Chemical
Application: Formulation
Description: Formulation system (software TaskExpert) and interaction with clients database, connection to two platforms, IP69K, hygenic design, traceability
• TaskExpert software, multiple platforms, Minweigh,
•Guided messages and errors
Customer specific software, complies with GMP Easy to learn and can be used in harsh environments.
IND780 Task Expert Applications
Characteristics Benefits
Segment
ChemicalIND 780
Application: Formulation
Description: Automatic control of the formulation process. Formula is entered from a PC and data is sent to one or more of the three IND780s depending on the formula.
Efficient and exact control of the formulation Faster production Better control of traceability
Sub-Segment: Specialty chemicals
Production area: Fabrication
Equipment: 3 IND780s mounted in panels with I/O and 3 platforms.
• Discrete I/O, Ethernet• Direct communication of the database to the customers server.
IND780 Task Expert Applications
Characteristics Benefits
IND780Segment
Aggregates
Sub-Segment: Cement
Production Area: Receiving bulk raw materials
Equipment: IND780, TE, vehicle scale 7560, PowerCell MTX
Application: Automated vehicle weighing
Description: Software TE, two vehicle scales 7560 unattended operation. Sends data to custom software on a server via a Wireless connection.
• Automatic weighing of vehicles and control of logistics.
Measures productivity at the extraction site for aggregates. Monitoring and traceability of raw materials.
IND780 Task Expert Applications
Characteristics Benefits
Sub-Segment: Steel
Production area: Receiving and Shipping
Equipment: IND780, TaskExpert, Bar code reader, printer, platforms
IND780Segment
Metal parts
Application: Shipping and receiving of parts
Description: Weighing and ticket printing. The customer receives and ships products. Information about what products to ship is sent to the IND780 via Ethernet. The parts are identified with a barcode read by the IND780, weight is checked, a ticket is printed and results sent back to the central computer.
• Custom software and communication interface• IND780 analog interface
Stock control Traceability Better shipping control Automatic document generation
IND780 Task Expert Applications
Characteristics Benefits
Sub-Segment: Ports
Production area: Container weight
Equipos: IND780, TaskExpert, vehicle scale 7560 (3 scales)
IND780Segment
Transportation
Application: Automatic vehicle weighing
Description: The IND780 is connected to a server in real time communicating directly with the central SQL database. Records the shipping vessel, number of containers, container tare, product, shipping company. It also offers weighing services to 3rd parties with a different process programmed in the software.
• Task Expert programming• Connectivity/ Ethernet port
Quantity of fields exceeded the capacity of the IND310. Direct connection to the SQL database in the customer’s server.
IND780 Task Expert Applications
Characteristics Benefits
Summary:IND780 with TE can be used for high value customer specific
applications
Database/ERP connectivity (especially direct SQL connections)
Traceability
Productivity and yield analysis
Custom screens lead the user through the process to reduce production errors
IND780 Task Expert Applications
Characteristics Benefits
Questions?Please contact:
[email protected] - IND780 Product Manager
[email protected] - Task Expert training & support