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8/19/2019 In Pit Crushing & Conveying
1/19
In Pit Crushing and
Conveying System (IPCC)
Muhammad Badar Hayat
Mining Engineering4/30/204
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Outline
What is IPCC?
IPCC Operation
History
Usage
Types of IPCC systems
Cost comparison
Advantages
Disadvantages
ecommendations
conclusion
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What is IPCC?
(204) matt!gerten"#d$"htt#%//g&aa"org/##t/matt!gerten"#d$
http://gcaa.org/ppt/matt-gerten.pdfhttp://gcaa.org/ppt/matt-gerten.pdf
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IPCC and Convetional truc! haulage
system
'orgate " and Ha*ue '" (203) he greenhouse gas im#a&t o$IPCC and ore!sorting te&hno+ogies" Minerals Engineering 42 3!2
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Components of IPCC "ystem
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IPCC Operation
# https$%%&&&'youtu(e'com%&atch?v)do*c+
s,APv-
https://www.youtube.com/watch?v=doNcVs-APvYhttps://www.youtube.com/watch?v=doNcVs-APvYhttps://www.youtube.com/watch?v=doNcVs-APvYhttps://www.youtube.com/watch?v=doNcVs-APvY
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History
# .irst introduced in the mid,/012s (y a limestone 3uarry in 4ermany
# .irst large,capacity IPCC system &as installed in /052
# In/062s the IPCC concept came to the forefront due to 7 Increase in oil prices due to Ara( em(argo
7 Higher demand 7 U" (ureau of mines
# Increasing since /062
,oeh+er -" (2003) In!Pit Crushing System the -uture Mining .#tion" ( edn) ##" 3!3
(204) S1##HandBoo5IPCC"#d$" htt#%//6"5it#a&5ers"&om/7+es/en/S1##HandBoo5IPCC"#d$
http://w.kitpackers.com/files/en/SUR_AppHandBook_IPCC.pdfhttp://w.kitpackers.com/files/en/SUR_AppHandBook_IPCC.pdf
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Usage
# The IPCC system is (eing used successfully in large gold8 copper 8
iron and coal open cut and open pit mines
'orgate " and Ha*ue '" (203) he greenhouse gas im#a&t o$ IPCC and ore!sorting te&hno+ogies" Minerals Engineering 42 3!2
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Types of IPCC Systems
# "tationary crushing system
# 9o(ile crushing system
# "emi,mo(ile crushing system
,oeh+er -" (2003) In!Pit Crushing System the -uture Mining .#tion" ( edn) ##" 3!3
Inde#endentMiningConsu+tants (204) I'!PI C1SHI'8 '9 C.':E;I'8 ! " Continua++y moving ormu+ti#+e htt#%//666"in$omine"&om/+i>) Continuous hau+age and in!#it &rushing in sur$a&e mining" Mining
Science and Technology 2?3!23
http://www.infomine.com/library/publications/docs/IndependentMiningConsultants1985.pdfhttp://www.infomine.com/library/publications/docs/IndependentMiningConsultants1985.pdf
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Cost comparison IPCC and Dump truc!
system
Aimmermann E" and ,ruse " Mo
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Cost comparison IPCC and Dump truc!
system
# In another granite 3uarry in Canada8 the reorgani:ation of the 3uarry from
the dump truc! haulage system to IPCC system resulted in a reduction of
12; operating cost
Aimmermann E" and ,ruse " Mo
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Advantages
# Operating costs per ton of material conveyed8 particularly on long
uphill clim(s8 are cheaper'
# Capital and investment cost related &ith the truc!s is eliminated
# Pit life is e
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Advantages
# The po&er used for the system is electricity &hich is more
economically sta(le than diesel fuel used in truc!s
# 9ore environment friendly due to reduction of greenhouse gas
emissions
# The e3uipment involved has higher resale value
# The e3uipment has longer lifetime up to 12 to >2 years
# =o&er investment costs !eeping in vie& the overall mine life cycle
# =o&er dust and noise pollution'
Aimmermann E" and ,ruse " Mo
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Disadvantages
# It has a high initial capital cost
# =ess fle
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ecommendations
# 9ine life should (e more than /2 years'
# The haul distances should (e long'
# =arge and steady tonnages of material are (eing moved'
# lectricity price should (e considera(ly less than the diesel price inthe area'
# Where lo&er operating costs are re3uired'
(204) 'e6 IPCC ideas"htt#%//666"in$omine"&om/+i
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ecommendations
# In case if in pit crushing is not re3uired and only the long truc!
haulage route has to (e replaced8 s!ip haulage system can (e
adopted'
o+#ers -" (203) Cost!e&ient rans#ort $or .#en!#it Mines" Engineering & Mining Journal (00958948) 24 4>!?2
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Conclusion
# It seems that in near future the IPCC system &ill replace the
conventional dump truc! system in large mines due to its lo&
operating8 la(or and fuel cost'
# 9oreover the environment friendly nature of this IPCC system
ma!es it a strong candidate as a future haulage system'
# In small mines the dump truc! system ho&ever may (e more
feasi(le'
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eferences
/' @2/B matt,gerten'pdf' http$%%gcaa'org%ppt%matt,gerten'pdf '
' *orgate8 T' and Ha3ue8 *' @2/ The greenhouse gas impact of IPCC and ore,sorting technologies'
Minerals Engineering B8 /,/'
' Eoehler8 .' @22 In,Pit Crushing "ystem the .uture 9ining Option' @/ edn8 pp' 5/,5>
B' @2/B "UFAppHandGoo!FIPCC'pdf' http$%%&'!itpac!ers'com%files%en%"UFAppHandGoo!FIPCC'pdf
1' *orgate8 T' and Ha3ue8 *' @2/ The greenhouse gas impact of IPCC and ore,sorting technologies'
Minerals Engineering B8 /,/
>' Independent9iningConsultants @2/B I*,PIT CU"HI*4 A*D CO*+-I*4 , ' Continually moving or
multiple http$%%&&&'infomine'com%li(rary%pu(lications%docs%Independent9iningConsultants/061'pdf
5' Tere:opoulos8 *' @/066 Continuous haulage and in,pit crushing in surface mining' Mining Science and
Technology 58 1,>
6' immermann8 ' and Eruse8 W' 9o(ile crushing and conveying in 3uarries,a chance for (etter and
cheaper production
0' @2/B IPCC8 @In,Pit Crushing and Conveying is the future , as is 9etso hard roc! mining solutions'http$%%&&&'metso'com%miningandconstruction%mmFproJ'nsf%We(WID%WTG,/2B1,1>.,CG>?OpenD
ocumentK'UGsIlfiiuI
/2' @2/B *e& IPCC ideas'
http$%%&&&'infomine'com%li(rary%pu(lications%docs%International9ining%Chad&ic!2/2&'pdfKpage)/L:o
om)auto8B86B>
//' Wolpers8 .' @2/ Cost,efficient Transport for Open,pit 9ines' Engineering & Mining Journal
(00958948) /B8 B6,1
http://gcaa.org/ppt/matt-gerten.pdfhttp://gcaa.org/ppt/matt-gerten.pdfhttp://w.kitpackers.com/files/en/SUR_AppHandBook_IPCC.pdfhttp://www.infomine.com/library/publications/docs/IndependentMiningConsultants1985.pdfhttp://www.metso.com/miningandconstruction/mm_proj.nsf/WebWID/WTB-130425-2256F-CBE6E?OpenDocument#.U2BsIlfiiuIhttp://www.metso.com/miningandconstruction/mm_proj.nsf/WebWID/WTB-130425-2256F-CBE6E?OpenDocument#.U2BsIlfiiuIhttp://www.infomine.com/library/publications/docs/InternationalMining/Chadwick2010w.pdf#page=1&zoom=auto,4,846http://www.infomine.com/library/publications/docs/InternationalMining/Chadwick2010w.pdf#page=1&zoom=auto,4,846http://www.infomine.com/library/publications/docs/InternationalMining/Chadwick2010w.pdf#page=1&zoom=auto,4,846http://www.infomine.com/library/publications/docs/InternationalMining/Chadwick2010w.pdf#page=1&zoom=auto,4,846http://www.metso.com/miningandconstruction/mm_proj.nsf/WebWID/WTB-130425-2256F-CBE6E?OpenDocument#.U2BsIlfiiuIhttp://www.metso.com/miningandconstruction/mm_proj.nsf/WebWID/WTB-130425-2256F-CBE6E?OpenDocument#.U2BsIlfiiuIhttp://www.infomine.com/library/publications/docs/IndependentMiningConsultants1985.pdfhttp://www.infomine.com/library/publications/docs/IndependentMiningConsultants1985.pdfhttp://w.kitpackers.com/files/en/SUR_AppHandBook_IPCC.pdfhttp://w.kitpackers.com/files/en/SUR_AppHandBook_IPCC.pdfhttp://gcaa.org/ppt/matt-gerten.pdfhttp://gcaa.org/ppt/matt-gerten.pdf
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