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Implementing a Quality Management System World Quality Day Symposium – Nov. 10, 2011 A Financial Perspective By Cecil D. White

Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

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Page 1: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Implementing a Quality Management System

World Quality Day Symposium – Nov. 10, 2011

A Financial PerspectiveBy

Cecil D. White

Page 2: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Defining the QMS?

The benefits?

The Costs?

Is it worth it?

Presentation Topics

1

2

4

3

Page 3: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth
Page 4: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

What is a Quality Management System?What is a Quality Management System?What is a Quality Management System?What is a Quality Management System?

�Policies,

�Processes

�Procedures

Page 5: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

What is a Quality Management System?What is a Quality Management System?What is a Quality Management System?What is a Quality Management System?

�Required for planning and executing

business processes

�To meet customer requirements

�Accredited to International

Standards by a Registrar

ISO 9001:2008 is an example

Page 6: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

A Cultural Transition

Page 7: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

A PHILOSOPHY

Page 8: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Change

Page 9: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

It Requires …..

1. Leadership

2. Determination

3. Resilience

4. Commitment

5. Engagement

Page 10: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Requires Leadership

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Page 12: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

RESILIENCE

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Page 14: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

How to Engage your Employees?

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It Requires …..

1. Trust

2. Inspiration

3. Openness

4. Training

5. Incentives

Page 16: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Create a Trusting Environment

Page 17: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Be Inspirational

Page 18: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Be an Excellent Communicator

Page 19: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Create a Learning Evironment

Page 20: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Offer Rewards & Recognition

Page 21: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

What are the benefits?

Page 22: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

�State of Preparedness

�Size of Organization

�Complexity of processes

Success Determined by

Page 23: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

ISO ISO ISO ISO STANDARD 10014:200610014:200610014:200610014:2006

Quality Management Guidelines

for

realizing financial and

economic benefits

Page 24: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

A Strategic Choice

� Effective Application of ISO 9000 QM

Principles = Financial & Economic benefits

� Financial benefit results from cost-effective

management practices within the

organization.

� Economic benefit results from improvements

in the overall worth and health of the

organization.

Page 25: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

ISO 9001 Management Principles1. Customer Focus

2. Leadership

3. People Involvement

4. Process Approach

5. Systems Approach

6. Continual improvement

7. Factual Approach to Decision Making

8. Mutually Beneficial Supplier Relationships

Page 26: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Derived Benefits� improved profitability, improved revenues, improved

budgetary performance,

� reduced costs, improved cash flow, improved return on

investment,

� increased competitiveness, improved customer retention and loyalty, improved effectiveness of decision making, optimized

use of available resources,

� heightened employee accountability, improved intellectual

capital, optimized, effective and efficient processes,

� improved supply chain performance, reduced time to market,

� enhanced organizational performance, credibility and

sustainability.

Page 27: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Realization of Benefits

INPUTSINPUTSINPUTSINPUTS OUTPUTSOUTPUTSOUTPUTSOUTPUTSPROCESSPROCESSPROCESSPROCESS

Page 28: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

The Inputs1. Customer Focus

2. Leadership

3. People Involvement

4. Process Approach

5. Systems Approach

6. Continual improvement

7. Factual Approach to Decision Making

8. Mutually Beneficial Supplier Relationships

Page 29: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

The Process

� Assess requirements,

� Plan activities,

� Allocate appropriate resources,

� Implement continual improvement

actions,

� Measure results to determine

effectiveness,

Page 30: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Financial Benefits

� improved profitability,

� improved revenues,

� improved budgetary performance,

� reduced costs,

� improved cash flow,

� improved return on investment,

Output / Result

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Increased Productivity

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Everyone Wins

Page 33: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Everyone Wins

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What are the costs?

Page 35: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

�State of Preparedness

�Size of Organization

�Complexity of processes

Costs Determined by

Page 36: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Costs

1. Registrar

2. Internal

Page 37: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Registrar1. Auditor’s Fees & Expenses

2. Application Fee

3. Registration Fee

4. Initial Assessment

5. Registration audit

6. Surveillance Audits

7. Re-registration

Page 38: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Internal Cost1. Sensitization

2. Gap Analysis

3. Training

4. Documentation

5. Implementation

6. Internal Audits

7. Consultant

Page 39: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Beware

of

The

Iceberg

Effect

Only

10%

Visible

Page 40: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Is it worth it?

Page 41: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Implementing ISO 9000:2001

A Case Study

Page 42: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

NHF 2003�Government Agency

�Startup company

�Provision of benefits

�Customer base – 150,000

�Single location

�Employees - 34

Page 43: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Steps to ISO 9000 Certification1. Hire Quality Management Consultant

2. Conduct Gap Analysis

3. Establish Quality Policy

4. Redefine Business Processes

=> 3 Core Processes

� Individual Benefits

� Institutional Benefits

� Health Promotions

Page 44: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

5. Company Wide Quality Seminar

6. Prepare Quality Manual (electronic records)

5. Quality Policies

6. Quality Objectives

5. 21 Procedures

7. Establish Quality Metrics

8. Prepare Work Instructions

Steps to ISO 9000 Certification

Page 45: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

9. Quality Training for ALL

9. Audit Training (34 employees)

10.Appoint Lead Auditors

11.Conduct Pre-Assessment Audits (2)

12.Contract Registrar

� ISOQUAR Ltd (2005 – 2009)

� NCBJ (2009 – present)

Steps to ISO 9000 Certification

Page 46: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

13.Registration Audit

13.Audit Training (34 employees)

14.Conduct Internal Audits

13.2 per year

15.Surveillance Audits

13.2 per year

16.Re-Registration Audits

� 2008, 2011

Steps to ISO 9000 Certification

Page 47: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

How much does it cost?

•First Year – US$ 18,000

•Annual – US$ 5,000

Page 48: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

How much does it cost?

•First Year – US$ 18,000

•Annual – US$ 5,000

Page 49: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth
Page 50: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Our Experience

�A QMS involves more that HARD

measures of quality

�SOFT Measures

�Teamwork

�Empowerment

�Management style

�Working environment

Page 51: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

Lessons Learnt

1.Shift in Management Philosophy

2.Culture of Continuous Improvement

3.Training is Key

4.Effective Communications

5.Recognition of Achievements

6.Results in Improved Productivity

Page 52: Implementing a Quality Management System A Financial ...libvolume5.xyz/industrialproductionengineering/btech/semester7/world...Defining the QMS? The benefits? The Costs? Is it worth

NHF UPDATE

�Expansion through Merger

�Mature organization

�Provision of benefits, Supply

Chain, Retail Pharmacy

�Customer base – 450,000

�Multiple Locations

�Employees - 250

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THE END