AC

E3 1

122.

03 G

B

Product Description

ACE3Std Line

Flow volume: 10 - 180 l/minMax differential pressure: 16 barApplications: Circulation, lubrication and transfer

AC

E3 1

122.

03 G

B

www.imo.se2

1.1 Functionality

The Std Line (standard) ACE pump comes in two executions; Lube Line and Fuel Line. The main difference is the shaft seal design; (V-Seal) - optimized for light duty and (T-Seal) - heavy duty respectively.

The ACE pump is used for a number of different fluids:Lubrication oil, fuel oil, vegetable oil, hydraulic oil and other hydraulic fluids, polymers, emul-sions and any non-aggressive fluid with sufficient lubricating properties.

If requested, the ACE pump may be certified according to any of following classification societ-ies: DNV, BV, LRS, ABS, RS, GL, RINA, KR, NK, RMR or CCS.

1.2 Applications

Typical applications are:- Lubrication of diesel engines, gears, gas and steam turbines, hydro turbines and paper ma-

chines- Circulation for cooling and filtration in large machineries, hydraulic systems and transformer

oil for insulation in transformers- As transfer pumps onboard vessels, in power plants, oil factories, refineries, tank farms etc- Fuel supply duties for engines- Supply and circulation of fuel oil

1.3 Installation

The pump is designed to be flange-mounted to its electric motor via a connecting frame and a flexible shaft coupling. By the angle bracket, the pump may be mounted horizontally or verti-cally.The ACE pump can also be mounted on valve blocks called T4 or T5.

As standard, the pump is delivered including counter flanges (IMO AB design).

For more information about installation, see Installation and Start-up instruction for low pres-sure pumps.

1. Applications

AC

E3 1

122.

03 G

B

www.imo.se 3

A C E 0 2 5 N 3 N V B PPump series

ACE

SizePower rotor diameter [mm]025, 032, 038

LeadL and K = Low leadN = Normal leadD = High lead

GenerationDesign generation 3

Material in pump bodyN = Nodular cast iron

Shaft seal designV = Carbon/Stainless steel, elastomers in Viton (Lube Line)T = Silicon Carbide/Silicon Carbide, elastomers in Viton (Fuel Line)

MountingB = Flange mounting

ValveP = Pressure relief valve with spring for max. 16 bar

Special designCode group omitted for standard design (A-number)

2. Pump model code

AC

E3 1

122.

03 G

B

www.imo.se4

3. Technical Data

3.1 Pressure Information

Pressure relief valve

The pump is equipped with an integral pressure relief valve with internal return, limiting the differential pressure across the pump and protecting the pump. Should the discharge line be blocked, the relief valve will open by the pressure.The valve is adjustable for different opening pressures. The value of the pressure limit can be set at the factory and should be adjusted at installation (see Installation & Start-up in-struction for low-pressure pumps).The maximum pressure accumulation varies with pump size, speed and viscosity, but will normally not exceed 4 bar.

The valve has a maximum set pressure of 16 bar.

Inlet pressure

Minimum inlet pressure (suction capability) is dependent on fluid viscosity and rotation speed. It increases with decreasing viscosity and decreasing speed. Information about mini-mum inlet pressure for each individual duty case can be obtained from IMO AB or pump selection software WinPump.

Maximum inlet pressure is 7 bar.

Discharge pressure

Maximum discharge pressure is 16 bar.

Differential pressure

Maximum differential pressure is 16 bar but reduced at low viscosities according to table belowViscosity [cSt] 1,4 2 6 10 >12Max. diff. pressure [bar] 6,9 8 12,4 15 16Refer to your IMO representative or use the pump selection software WinPump to determine the exact operating limits.

3.2 Driver information

Driver type

The pump is designed to be connected to an electrical motor via a flexible shaft coupling.

Speed

The maximum speed is 3600 rpm. For higher speeds, contact IMO AB.

Rotation

The pump is designed to operate in one rotational direction only, as standard clockwise when facing the shaft end. Pumps for CCW operation can be delivered on special request.For shorter periods of time, a few minutes for emptying a discharge line, the pump may be operated in reverse direction, provided the back pressure is limited to 3 bar.

AC

E3 1

122.

03 G

B

www.imo.se 5

3. Technical Data

3.3 Sound level

Typical pump sound levels refer to free field conditions at a distance of 1 m from the pump. Noise of driver excluded in the quoted figures. The sound levels are measured at a discharge pressure of 5 bar, speed 2940 rpm and viscosity 40 cSt, according to ISO-3741.Size 025 032 038Sound level dB [A] 58 58 58

3.4 Moment of Inertia

Moment of intertia [10-6 kgm2]Size 025 032 038Value 49 72 194

3.5 Fluid viscosity

Lube Line seal (Seal version code V):1,4 800 cSt for Lube and hydraulic oil

Fuel Line seal (Seal version code T):1,4 3500 cSt for Fuel oil

For higher viscosity, contact IMO AB.

3.6 Fluid temperature

Lube Line (Seal version code V): -20 +90 CFuel Line (Seal version code T): -20 +155 C

AC

E3 1

122.

03 G

B

www.imo.se6

4. Design

4.1 Ball bearing

The pump is fitted with an internal ball bearing which continously is being greased by the hand ling media.

4.2 Design material

Model Material pump Material rotor Material idler Material seal Material Elastomers

ACE NV Nodular cast iron

Steel, surface treated

Cast iron, sur-face treated

Carbon/Silicon carbide

Viton

ACE NT Nodular cast iron

Steel, surface treated

Cast iron, sur-face treated

Silicon carbide /Silicon carbide

Viton

AC

E3 1

122.

03 G

B

www.imo.se 7

025L 025N rpm l/min kW l/min kW1470 10,0 0,3 13,5 0,4 1770 12,9 0,4 17,7 0,5 2950 24,5 0,9 34,1 1,0 3550 30,4 1,1 42,5 1,3

032L 032N rpm l/min kW l/min kW1470 22,8 0,5 35,9 0,8 1770 29,0 0,7 44,6 1,0 2950 53,3 1,3 79,0 1,9 3550 65,6 1,7 96,4 2,4

038K 038N 038D rpm l/min kW l/min kW l/min kW1470 45,5 1,0 55,8 1,3 59,1 1,21770 57,1 1,3 70,5 1,7 76,2 1,52950 102,9 2,5 128,4 3,2 143,9 2,93550 126,2 3,2 157,9 4,1 178,2 3,6

5. PerformanceTypical performance values at 5 barFlow calculated at 26 cSt, power at 260 cSt.

0

2

4

6

8

10

12

0

33

67

100

133

167

200

038D038N038K032N032L025N025L

m3/h l/min

AC

E3 1

122.

03 G

B

www.imo.se8

6. Sectional view

AC

E3 1

122.

03 G

B

www.imo.se 9

Pos

No

Den

omin

atio

n

1020

C

omp

lete

pow

er r

otor

(112

) B

alan

cin

g p

isto

n11

3 K

ey12

2 B

all

bea

rin

g

125

Seco

nd

ary

seal

125A

R

etai

nin

g ri

ng

202

Idle

r ro

tor

351

Bal

anci

ng

bush

40

1 Pu

mp

bod

y4

40

Ret

urn

val

ve45

1 Sc

rew

Pos

No

Den

omin

atio

n

453

Scre

w46

2 Pl

ug

462A

Se

alin

g w

ash

er

463

Plu

g46

3A

Seal

ing

was

her

501

Fron

t co

ver

506

Gas

ket

509

Shaf

t se

al53

7 D

eaer

atio

n p

lug

537A

Se

alin

g w

ash

er55

1 R

ear

cove

r

Pos

No

Den

omin

atio

n

556

Gas

ket

557

Plu

g 55

7A

Seal

ing

was

her

6000

C

omp

lete

val

ve e

lem

ent

(605

) O

-rin

g(6

08)

Val

ve s

pin

dle

(608

A)

Ten

sion

pin

(612

0)

Com

ple

te r

egu

lati

ng

nu

t(6

13)

Pin

(614

) V

alve

pis

ton

(615

) V

alve

sp

rin

g

7. List of components

Dra

win

g re

mar

ks:

(1) S

haft

sea

l. Ex

ecut

ion

code

xTx

x(2

) App

licab

le f

or s

haft

sea

l exe

cuti

on c

ode

xTxx

(3) S

haft

sea

l. Ex

ecut

ion

code

xV

xx(4

) App

licab

le f

or s

haft

sea

l exe

cuti

on c

ode

xVxx

(5) R

emov

ed f

rom

Aug

ust

2011

Not

es:

- C

ompo

nent

s w

ith

Pos

No

wit

hin

pare

nthe

sis

are

part

s of

sub

asse

mbl

y

AC

E3 1

122.

03 G

B

www.imo.se10

8. Pump dimensions

AC

E3 1

122.

03 G

B

www.imo.se 11

8. Pump dimensions

Dra

win

g re

mar

ks:

(1) I

nlet

gau

ge. I

SO G

1/8

(2) O

ther

sid

e: O

utle

t ga

uge.

ISO

G1/

8(3

) Rel

ief

valv

e. T

urn

cloc

kwis

e to

incr

ease

ope

ning

pre

s-su

re

(4) D

eaer

atio

n (2

x)(5

) For

cou

nter

flan

ges

dim

ensi

ons

see

Pum

p un

it d

imen

-si

ons

page

12

Not

es:

- D

imen

sion

s in

mm

1)

Tole

ranc

es I

SO h

72

) To

lera

nces

ISO

j6

AC

E3 1

122.

03 G

B

www.imo.se12

9. Pump Unit dimensions

AC

E3 1

122.

03 G

B

www.imo.se 13

9. Pump Unit Dimensions

Dra

win

g re

mar

ks:

(1)

Inle

t gau

ge. I

SO G

1/8

(2)

Oth

er s

ide:

Out

let g

auge

. ISO

G1/

8(3

) R

elie

f val

ve. T

urn

cloc

kwis

e to

in

crea

se o

peni

ng p

ress

ure

(4) C

onne

ctin

g fr

ame

drai

nage

. ISO

G3/

8

(5)

Dea

erat

ion

(2x)

(6) S

pace

for

dism

antli

ng(7

) Bu

tt w

eld

coun

ter

flang

es o

f IM

O

desi

gn n

eces

sary

(8

) A

ngle

bra

cket

for f

ram

e si

ze F

215-

F265

(9) A

ngle

bra

cket

for

fram

e si

ze F

165

(10

) Ang

le b

rack

et fo

r fr

ame

size

F13

0

Not

es:

- D

imen

sion

s in

mm

- D

imen

sion

s A

, A1,

AC

, A2

and

wei

ght

are

appr

oxim

ate

valu

es f

or B

rook

C

rom

pton

mot

ors

type

WU

-DA

AC

E3 1

122.

03 G

B

www.imo.se14

10. Accessories

11. Maintenance

A bare shaft pump (Fig. 1) can be ordered with the accessories in fig. 2-8.

Fig. 1 Bare shaft pump Fig. Set of counter flanges Fig. 3 Connecting frame

Fig. 4 Electric motor Fig. 5 Angle bracket Fig 6. Shaft coupling

Fig 7. Valve block Fig 8. Gauge panel

Spare parts for these pumps are easily available from stock. For detailed information and know-how about service, see the Maintenance & Service Instruction for ACE3 pumps or contact IMO AB.

AC

E3 1

122.

03 G

B

www.imo.se 15

AC

E3 1

122.

03 G

B

IMO AB: P.O. Box 42090, SE 126 14 Stockholm, Sweden. Telephone: +46 8 50 622 800

For latest updates, check:www.imo.se