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IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans1
Application of Optical Simulations from the Perspectiveof a Device and Module Designer
Charles HaggansPhotonic Technologies
CIENA CorporationLinthicum, MD
9/9/99
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans2
Outline
• Review challenges for cost-effective utilization of optical simulations in a device and module development environment
– observations on efficient use
– examples• optical disk surface structure design
• photosensitive fiber and fiber Bragg grating design
• Discuss future needs for modeling and analysis of optical devices in optical communication systems
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans3
What makes a problem attractive for simulation in an industrial setting? (1)
• Understanding desired for process where empirical studies are expensive or impossible– Ideally, it should be possible to obtain an optimized design at a
fraction of the cost of an empirical optimization (designed experiment)
• Performance measurement, material characterization, and fabrication infrastructure in place to validate simulation and prove knowledge gained through exercise of simulation– Development efforts utilizing simulations may involve fabrication
processes that are not well characterized
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans4
What makes a problem attractive for simulation in an industrial setting? (2)
• Simulation applied to core area of business – Relatively long time scale to complete, demonstrate utility
• timeframe of many months vs. few months
• tool for design of family of components vs. single component
– Opportunity to provide strategic advantage
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans5
Some observations for successful simulation application in an industrial environment
• Simulation development is closely tied to simulation validation
• Simulation developers understand measurements (and preferably make some measurements)
• Simulation developers are part of product/technology development team, so that changes in program direction are seamlessly communicated
• Simulation developers have some priority in receiving test resources, validation experiments, and feedback with respect to program direction
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans6
Application of Design Simulations
Characterization of input material properties
develop and apply characterization techniques
Configuration/development of fabrication process
develop and apply repeatable fabrication process (fabricate devices)
Device performance simulation
develop and exercise simulation
Characterization of fabricated device structure
develop and apply characterization techniques
Measured device performance
develop and apply measurement techniques
Simulation Validation
Design Generation
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans7
Pitfalls in application of simulations
• Are you solving the right problem? (has the problem been defined correctly?)
• Can the “knobs” that you are including in the simulation be “turned” in the manufacturing process in a controlled manner?
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans8
Outline
• Review challenges for cost-effective utilization of optical simulations in a device and module development environment
– observations on efficient use
– examples• free-space (optical disk surface structure design)
• waveguide (photosensitive fiber and fiber Bragg grating design)
• Discuss future needs for modeling and analysis of optical devices in optical communication systems
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans9
Example 1:Optical disk surface structure design
• Problem: Design surface structure for optimized tracking signal
• Motivation: Constantly evolving formats, inefficiency and expense of empirical disk design
• State-of-the-art at start of project: Scalar diffraction for focused beams, vector plane-wave diffraction for periodic diffractive structures
• Objective: Simulate head-medium interface (focused beam interacting with structured surface coated with absorbing materials)
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans10
Example 1:Optical disk surface structure design
• Simulation approach: hybrid FDTD
• Collaborators: Rick Ziolkowski, Justin Judkins (University of Arizona), Jim Kwiecien, Paul Mallak, Chad Sandstrom, Todd Ethen, Tim Badar (3M Company/Imation)
• Results summarized in Applied Optics, 10, p. 2477-2487 (1996).
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans11
Example 1:Optical disk surface structure design
Field Distribution(in far field)
Focused Spot
Information Surface (with thin films)
Simulation Space
Input Aperture
S1 S2
Simulated Split Detectors
SubstrateMedium
Fig. 6
x
z
TruncationBoundary
Sampling Plane
FocalPlane
Source Boundary
Total FieldRegion
ScatteredField Region
Fig. 7
Simulation Approach
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans12
Example 1:Optical disk surface structure design
Computational Experimentaltreats 3D problem geometry with2D simulation
limited AFM lateral resolution(limited accuracy on surfacetopography profiles)
neglects top surface of substrate spot size measurementassumes unaberrated focused spot thin film thicknesses and
refractive indicesneglects diffractive effects inbeam path after objective
spinstand calibration (detectorbalancing and sum zero levelinaccuracies)finite detector split width
Sources of Error in Simulation Validation
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans13
Outline
• Review challenges for cost-effective utilization of optical simulations in a device and module development environment
– observations on efficient use
– examples• optical disk surface structure design
• photosensitive fiber and fiber Bragg grating design
• Discuss future needs for modeling and analysis of optical devices in optical communication systems
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans14
Example 2: Photosensitive fiber and fiber Bragg grating design
• Problem: Develop photosensitive fiber and fiber Bragg grating design tool
• Application: Generate fiber designs for reduced cladding-mode coupling, increase applicability of Bragg gratings as narrow-band filters
• Following results summarized in:– Journal of Lightwave Technology, 16, 902-909 (1998)
– IEEE Photonic Technology Letters, 10, 690-692 (1998)
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans15
Example 2: Photosensitive fiber and fiber Bragg grating design
• Initial result: gave filter design capability for fundamental-to-fundamental mode coupling
• Secondary result: gave tool for investigating undesirable out-of-band spectral structure (cladding mode coupling)
• Strategic result: utilized tool to explore parameter space for novel designs
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans16
Example 2: Photosensitive fiber and fiber Bragg grating design
• Simulation approach: Coupled-mode theory with solution of fiber modes under weakly-guiding approximation
• Collaborators: Jim Onstott, Wayne Varner, Harmeet Singh, Trevor MacDougall, Ed Dowd, Alessandra Chiareli (3M Company)
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans17
1550 1550.5 1551 1551.5 1552 1552.5 1553 1553.5 1554 1554.5 1555-9
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wavelength in nm
transm
issio
n (
dB
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0.0 deg.
0.75 deg.
1.5 deg.
Conventional Matched-Clad
Impact of fiber type on cladding-mode coupling
1550 1550.5 1551 1551.5 1552 1552.5 1553 1553.5 1554 1554.5 1555-9
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wavelength in nm
tran
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sion
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0.75 deg.
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1550 1550.5 1551 1551.5 1552 1552.5 1553 1553.5 1554 1554.5 1555-9
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wavelength in nm
tran
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Photosensitive Clad Narrow Depressed-Clad
Increasing Azimuthal Asymmetry (grating tilt)
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans18
Band rejection filter (tilted fiber grating)with low backreflection
1545 1546 1547 1548 1549 1550 1551 1552 1553 1554 1555-120
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Wavelength (nm)
Tra
nsm
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on (
dB)
MC: 0.0o
MC: 3.6o
DIC: 0.0o
DIC: 3.6o
PMIC: 0.0o
PMIC: 3.6o
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans19
Challenges for realizing computational design in fabricated grating
• Fiber characterization• Photoinduced index change features and
characterization
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans20
Outline
• Review challenges for cost-effective utilization of optical simulations in a device and module development environment
– observations on efficient use
– examples• optical disk surface structure design
• photosensitive fiber and fiber Bragg grating design
• Discuss future needs for modeling and analysis of optical devices in optical communication systems
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans21
Evolution of modeling and analysis of optical devices
• Standard capability: Amplitude and phase response vs. device geometry for chosen material set
• Advanced capability: response vs. temperature, polarization, material properties, mechanical deformation
• Assessment of long-term device reliability• Design optimization for cost reduction,
manufacturability, streamlining design process
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans22
Future needs for modeling and analysis of optical devices
• low cost, high reliability switches• reconfigurable/tunable filters• compensation for system impairments
IMA Workshop: Analysis and Modeling of Optical Devices 9/9/99 C. Haggans23
Conclusion
• Reviewed challenges for cost-effective utilization of optical simulations in a device and module development environment
– observations on efficient use
– examples• free-space (optical disk surface structure design)
• waveguide (photosensitive fiber and fiber Bragg grating design)
• Discussed future needs for modeling and analysis of optical devices in optical communication systems