IM10136 VRTEX Mobile Instruction Manual (10-12) P-713

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 888.935.3878 FAX: 216.383.8823 WEB SITE: www.lincolnelectric.com

• World's Leader in Welding and Cutting Products •

VRTEX® MOBILE

OPERATOR’S MANUAL

IM10136October, 2012

Safety Depends on YouLincoln arc welding and cutting

equipment is designed and built

with safety in mind. However,

your overall safety can be

increased by proper installation

... and thoughtful operation on

your part. DO NOT INSTALL,OPERATE OR REPAIR THISEQUIPMENT WITHOUT READ-ING THIS MANUAL AND THESAFETY PRECAUTIONS CON-TAINED THROUGHOUT. And,

most importantly, think before

you act and be careful.

For use with machines having Code Numbers: 11380 and 11381

Copyright © Lincoln Global Inc.

FOR ENGINEpowered equipment.

1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

____________________________________________________1.b. Operate engines in open, well-ventilated

areas or vent the engine exhaust fumes outdoors.

____________________________________________________1.c. Do not add the fuel near an open flame weld-

ing arc or when the engine is running. Stopthe engine and allow it to cool before refuel-ing to prevent spilled fuel from vaporizing oncontact with hot engine parts and igniting. Donot spill fuel when filling tank. If fuel is spilled,wipe it up and do not start engine until fumeshave been eliminated.

____________________________________________________

1.d. Keep all equipment safety guards, covers and devices in posi-

tion and in good repair.Keep hands, hair, clothing and tools

away from V-belts, gears, fans and all other moving parts

when starting, operating or repairing equipment.

____________________________________________________

1.e. In some cases it may be necessary to remove safetyguards to perform required maintenance. Removeguards only when necessary and replace them when themaintenance requiring their removal is complete.Always use the greatest care when working near movingparts.

___________________________________________________1.f. Do not put your hands near the engine fan.

Do not attempt to override the governor oridler by pushing on the throttle control rodswhile the engine is running.

___________________________________________________1.g. To prevent accidentally starting gasoline engines while

turning the engine or welding generator during maintenancework, disconnect the spark plug wires, distributor cap ormagneto wire as appropriate.

iSAFETYi

ARC WELDING CAN BE HAzARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that youpurchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is availablefrom the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES AREPERFORMED ONLY BY QUALIFIED INDIVIDUALS.

WARNING

ELECTRIC AND MAGNETIC FIELDSmay be dangerous

2.a. Electric current flowing through any conductor causes

localized Electric and Magnetic Fields (EMF). Welding

current creates EMF fields around welding cables and

welding machines

2.b. EMF fields may interfere with some pacemakers, and

welders having a pacemaker should consult their physician

before welding.

2.c. Exposure to EMF fields in welding may have other health

effects which are now not known.

2.d. All welders should use the following procedures in order to

minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure

them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and

work cables. If the electrode cable is on your right

side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as

possible to the area being welded.

2.d.5. Do not work next to welding power source.

1.h. To avoid scalding, do not remove theradiator pressure cap when the engine ishot.

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituentsare known to the State of California to cause can-cer, birth defects, and other reproductive harm.

The engine exhaust from this product containschemicals known to the State of California to causecancer, birth defects, or other reproductive harm.

The Above For Diesel Engines The Above For Gasoline Engines

VRTEX® MOBILE

ARC RAYS can burn.4.a. Use a shield with the proper filter and cover

plates to protect your eyes from sparks andthe rays of the arc when welding or observingopen arc welding. Headshield and filter lensshould conform to ANSI Z87. I standards.

4.b. Use suitable clothing made from durable flame-resistantmaterial to protect your skin and that of your helpers fromthe arc rays.

4.c. Protect other nearby personnel with suitable, non-flammablescreening and/or warn them not to watch the arc nor exposethemselves to the arc rays or to hot spatter or metal.

ELECTRIC SHOCK can kill.3.a. The electrode and work (or ground) circuits

are electrically “hot” when the welder is on.

Do not touch these “hot” parts with your bare

skin or wet clothing. Wear dry, hole-free

gloves to insulate hands.

3.b. Insulate yourself from work and ground using dry insulation.

Make certain the insulation is large enough to cover your full

area of physical contact with work and ground.

In addition to the normal safety precautions, if weldingmust be performed under electrically hazardousconditions (in damp locations or while wearing wetclothing; on metal structures such as floors, gratings orscaffolds; when in cramped positions such as sitting,kneeling or lying, if there is a high risk of unavoidable oraccidental contact with the workpiece or ground) usethe following equipment:

• Semiautomatic DC Constant Voltage (Wire) Welder.• DC Manual (Stick) Welder.• AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode,

electrode reel, welding head, nozzle or semiautomatic

welding gun are also electrically “hot”.

3.d. Always be sure the work cable makes a good electrical

connection with the metal being welded. The connection

should be as close as possible to the area being welded.

3.e. Ground the work or metal to be welded to a good electrical

(earth) ground.

3.f. Maintain the electrode holder, work clamp, welding cable and

welding machine in good, safe operating condition. Replace

damaged insulation.

3.g. Never dip the electrode in water for cooling.

3.h. Never simultaneously touch electrically “hot” parts of

electrode holders connected to two welders because voltage

between the two can be the total of the open circuit voltage

of both welders.

3.i. When working above floor level, use a safety belt to protect

yourself from a fall should you get a shock.

3.j. Also see Items 6.c. and 8.

iiSAFETYii

FUMES AND GASEScan be dangerous.5.a. Welding may produce fumes and gases

hazardous to health. Avoid breathing these

fumes and gases. When welding, keep

your head out of the fume. Use enough

ventilation and/or exhaust at the arc to keep

fumes and gases away from the breathing zone. Whenwelding with electrodes which require specialventilation such as stainless or hard facing (seeinstructions on container or MSDS) or on lead orcadmium plated steel and other metals or coatingswhich produce highly toxic fumes, keep exposure aslow as possible and within applicable OSHA PEL and ACGIH TLV limits using local exhaust or mechanical ven-tilation. In confined spaces or in some circumstances,outdoors, a respirator may be required. Additional pre-cautions are also required when welding on galvanizedsteel.

5.b. The operation of welding fume control equipment is affected

by various factors including proper use and positioning of the

equipment, maintenance of the equipment and the specific

welding procedure and application involved. Worker expo-

sure level should be checked upon installation and periodi-

cally thereafter to be certain it is within applicable OSHA PEL

and ACGIH TLV limits.

5.c. Do not weld in locations near chlorinated hydrocarbon vapors

coming from degreasing, cleaning or spraying operations.

The heat and rays of the arc can react with solvent vapors to

form phosgene, a highly toxic gas, and other irritating prod-

ucts.

5.d. Shielding gases used for arc welding can displace air and

cause injury or death. Always use enough ventilation,

especially in confined areas, to insure breathing air is safe.

5.e. Read and understand the manufacturer’s instructions for this

equipment and the consumables to be used, including the

material safety data sheet (MSDS) and follow your

employer’s safety practices. MSDS forms are available from

your welding distributor or from the manufacturer.

5.f. Also see item 1.b.

VRTEX® MOBILE

FOR ELECTRICALLYpowered equipment.

8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.

8.b. Install equipment in accordance with the U.S. NationalElectrical Code, all local codes and the manufacturer’srecommendations.

8.c. Ground the equipment in accordance with the U.S. NationalElectrical Code and the manufacturer’s recommendations.

CYLINDER may explodeif damaged.7.a. Use only compressed gas cylinders

containing the correct shielding gas for theprocess used and properly operatingregulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable forthe application and maintained in good condition.

7.b. Always keep cylinders in an upright position securelychained to an undercarriage or fixed support.

7.c. Cylinders should be located:• Away from areas where they may be struck or subjected tophysical damage.

• A safe distance from arc welding or cutting operations andany other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any otherelectrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outletwhen opening the cylinder valve.

7.f. Valve protection caps should always be in place and handtight except when the cylinder is in use or connected foruse.

7.g. Read and follow the instructions on compressed gascylinders, associated equipment, and CGA publication P-l,“Precautions for Safe Handling of Compressed Gases inCylinders,” available from the Compressed Gas Association1235 Jefferson Davis Highway, Arlington, VA 22202.

WELDING and CUTTINGSPARKS cancause fire or explosion.6.a. Remove fire hazards from the welding area.

If this is not possible, cover them to preventthe welding sparks from starting a fire.

Remember that welding sparks and hotmaterials from welding can easily go through small cracksand openings to adjacent areas. Avoid welding nearhydraulic lines. Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site,special precautions should be used to prevent hazardoussituations. Refer to “Safety in Welding and Cutting” (ANSIStandard Z49.1) and the operating information for theequipment being used.

6.c. When not welding, make certain no part of the electrodecircuit is touching the work or ground. Accidental contact cancause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until theproper steps have been taken to insure that such procedureswill not cause flammable or toxic vapors from substancesinside. They can cause an explosion even though they havebeen “cleaned”. For information, purchase “RecommendedSafe Practices for the Preparation for Welding and Cutting ofContainers and Piping That Have Held HazardousSubstances”, AWS F4.1 from the American Welding Society

(see address above).

6.e. Vent hollow castings or containers before heating, cutting orwelding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oilfree protective garments such as leather gloves, heavy shirt,cuffless trousers, high shoes and a cap over your hair. Wearear plugs when welding out of position or in confined places.Always wear safety glasses with side shields when in awelding area.

6.g. Connect the work cable to the work as close to the weldingarea as practical. Work cables connected to the buildingframework or other locations away from the welding areaincrease the possibility of the welding current passingthrough lifting chains, crane cables or other alternate circuits.This can create fire hazards or overheat lifting chains orcables until they fail.

6.h. Also see item 1.c.

6.I. Read and follow NFPA 51B “ Standard for Fire PreventionDuring Welding, Cutting and Other Hot Work”, available fromNFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma022690-9101.

6.j. Do not use a welding power source for pipe thawing.

iiiSAFETYiii

Refer to http://www.lincolnelectric.com/safety for additional safety information.

VRTEX® MOBILE

PRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructions

et les précautions de sûreté specifiques qui parraissent dans ce

manuel aussi bien que les précautions de sûreté générales suiv-

antes:

Sûreté Pour Soudage A L’Arc

1. Protegez-vous contre la secousse électrique:

a. Les circuits à l’électrode et à la piéce sont sous tension

quand la machine à souder est en marche. Eviter toujours

tout contact entre les parties sous tension et la peau nue

ou les vétements mouillés. Porter des gants secs et sans

trous pour isoler les mains.

b. Faire trés attention de bien s’isoler de la masse quand on

soude dans des endroits humides, ou sur un plancher met-

allique ou des grilles metalliques, principalement dans

les positions assis ou couché pour lesquelles une grande

partie du corps peut être en contact avec la masse.

c. Maintenir le porte-électrode, la pince de masse, le câble de

soudage et la machine à souder en bon et sûr état defonc-

tionnement.

d. Ne jamais plonger le porte-électrode dans l’eau pour le

refroidir.

e. Ne jamais toucher simultanément les parties sous tension

des porte-électrodes connectés à deux machines à souder

parce que la tension entre les deux pinces peut être le total

de la tension à vide des deux machines.

f. Si on utilise la machine à souder comme une source de

courant pour soudage semi-automatique, ces precautions

pour le porte-électrode s’applicuent aussi au pistolet de

soudage.

2. Dans le cas de travail au dessus du niveau du sol, se protéger

contre les chutes dans le cas ou on recoit un choc. Ne jamais

enrouler le câble-électrode autour de n’importe quelle partie du

corps.

3. Un coup d’arc peut être plus sévère qu’un coup de soliel, donc:

a. Utiliser un bon masque avec un verre filtrant approprié ainsi

qu’un verre blanc afin de se protéger les yeux du rayon-

nement de l’arc et des projections quand on soude ou

quand on regarde l’arc.

b. Porter des vêtements convenables afin de protéger la peau

de soudeur et des aides contre le rayonnement de l‘arc.

c. Protéger l’autre personnel travaillant à proximité au

soudage à l’aide d’écrans appropriés et non-inflammables.

4. Des gouttes de laitier en fusion sont émises de l’arc de

soudage. Se protéger avec des vêtements de protection libres

de l’huile, tels que les gants en cuir, chemise épaisse, pan-

talons sans revers, et chaussures montantes.

5. Toujours porter des lunettes de sécurité dans la zone de

soudage. Utiliser des lunettes avec écrans lateraux dans les

zones où l’on pique le laitier.

6. Eloigner les matériaux inflammables ou les recouvrir afin de

prévenir tout risque d’incendie dû aux étincelles.

7. Quand on ne soude pas, poser la pince à une endroit isolé de

la masse. Un court-circuit accidental peut provoquer un

échauffement et un risque d’incendie.

8. S’assurer que la masse est connectée le plus prés possible de

la zone de travail qu’il est pratique de le faire. Si on place la

masse sur la charpente de la construction ou d’autres endroits

éloignés de la zone de travail, on augmente le risque de voir

passer le courant de soudage par les chaines de levage,

câbles de grue, ou autres circuits. Cela peut provoquer des

risques d’incendie ou d’echauffement des chaines et des

câbles jusqu’à ce qu’ils se rompent.

9. Assurer une ventilation suffisante dans la zone de soudage.

Ceci est particuliérement important pour le soudage de tôles

galvanisées plombées, ou cadmiées ou tout autre métal qui

produit des fumeés toxiques.

10. Ne pas souder en présence de vapeurs de chlore provenant

d’opérations de dégraissage, nettoyage ou pistolage. La

chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs

du solvant pour produire du phosgéne (gas fortement toxique)

ou autres produits irritants.

11. Pour obtenir de plus amples renseignements sur la sûreté, voir

le code “Code for safety in welding and cutting” CSA Standard

W 117.2-1974.

PRÉCAUTIONS DE SÛRETÉ POURLES MACHINES À SOUDER ÀTRANSFORMATEUR ET ÀREDRESSEUR

1. Relier à la terre le chassis du poste conformement au code de

l’électricité et aux recommendations du fabricant. Le dispositif

de montage ou la piece à souder doit être branché à une

bonne mise à la terre.

2. Autant que possible, I’installation et l’entretien du poste seront

effectués par un électricien qualifié.

3. Avant de faires des travaux à l’interieur de poste, la debranch-

er à l’interrupteur à la boite de fusibles.

4. Garder tous les couvercles et dispositifs de sûreté à leur place.

ivSAFETYiv

VRTEX® MOBILE

vSAFETYv

VRTEX® MOBILE

vivi

Thank You for selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product •••as much pride as we have in bringing this product to you!

Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep ithandy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.The level of seriousness to be applied to each is explained below:

WARNING

This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.

This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.

CAUTION

Please Examine Carton and Equipment For Damage ImmediatelyWhen this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claimsfor material damaged in shipment must be made by the purchaser against the transportation company at the timethe shipment is received.

Please record your equipment identification information below for future reference. This information can be foundon your machine nameplate.

Product _________________________________________________________________________________

Model Number ___________________________________________________________________________

Code Number or Date Code_________________________________________________________________

Serial Number____________________________________________________________________________

Date Purchased___________________________________________________________________________

Where Purchased_________________________________________________________________________

Whenever you request replacement parts or information on this equipment, always supply the information youhave recorded above. The code number is especially important when identifying the correct replacement parts.

On-Line Product Registration- Register your machine with Lincoln Electric either via fax or over the Internet.

• For faxing: Complete the form on the back of the warranty statement included in the literature packetaccompanying this machine and fax the form per the instructions printed on it.

• For On-Line Registration: Go to our WEB SITE at www.lincolnelectric.com. Choose “Support” and then “RegisterYour Product”. Please complete the form and submit your registration.

CUSTOMER ASSISTANCE POLICYThe business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equip-ment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electricfor advice or information about their use of our products. We respond to our customers based on the best information in our possession at thattime. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information oradvice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respectto such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting anysuch information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty withrespect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the controlof, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained inapplying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.comfor any updated information.

viivii TABLE OF CONTENTSPage

Installation.......................................................................................................................Section AGraphic Symbols ..................................................................................................................A-1Technical Specifications.......................................................................................................A-2Safety Precautions ...............................................................................................................A-3Select Suitable Location.......................................................................................................A-3Environmental Area..............................................................................................................A-3Stacking, Tilting, Lifting ........................................................................................................A-3High Frequency Interference Protection ..............................................................................A-3General Description..............................................................................................................A-4Hardware Uncrating .............................................................................................................A-4Hardware Overview..............................................................................................................A-5Installation......................................................................................................................A-6/A-7Right Side Component Compartment Diagram ...................................................................A-8Left Side Component Compartment Diagram......................................................................A-9Helmet ................................................................................................................................A-10Breakdown Procedure........................................................................................................A-11Crating Procedure ..............................................................................................................A-12

________________________________________________________________________________Operation (Instructor Mode)..........................................................................................Section B

User Interface Overview.......................................................................................................B-1Instructor Mode ....................................................................................................................B-2

To Enter Instructor Mode ..............................................................................................B-2Options..........................................................................................................................B-3Update...........................................................................................................................B-3Configuration File ..........................................................................................................B-3Weldometer ...................................................................................................................B-4

Tolerance Editor ...................................................................................................................B-5

Operation (User Mode)...................................................................................................Section BUser Interface Overview.....................................................................................................B-11

To Enter The User Screen..........................................................................................B-12Joint Configuration Selection Screen..........................................................................B-14Process Selection Screen...........................................................................................B-14Stand Set-Up Screen ..................................................................................................B-15Environment Screen....................................................................................................B-15Gas Set-Up Screen, Weld Machine Settings Screen .................................................B-16Virtual Welding Overview............................................................................................B-17Visual Cues .................................................................................................................B-18New Coupon ...............................................................................................................B-19Live Action Student Evaluation Report (LASER) Screen ...........................................B-19Technique Parameters................................................................................................B-20Pass Number ..............................................................................................................B-21Travel Direction ...........................................................................................................B-21Bead Render, Discontinuity Indicator..........................................................................B-21End Pass.....................................................................................................................B-22Score, Student Report ................................................................................................B-22Default Weld Process Settings ...................................................................................B-23

________________________________________________________________________________

Accessories.....................................................................................................Section CVR SMAW Adapter Kit, Arm Rest .......................................................................................C-1

________________________________________________________________________________

Maintenance ....................................................................................................Section DCleaning & Maintenance .......................................................................................D-1

FMD ................................................................................................................D-1Monitor ............................................................................................................D-1

________________________________________________________________________Troubleshooting..............................................................................................Section E

How to use Troubleshooting Guide.......................................................................E-1Troubleshooting Guide....................................................................................E-2/E-4

________________________________________________________________________Diagrams ..........................................................................................................Section F

________________________________________________________________________Parts ....................................................................................................................P-713

A-1INSTALLATION

VRTEX® MOBILE

A-1

INPUT POWER

ON

OFF

INPUT POWER

SINGLE PHASE ALTERNATING CURRENT

READ THIS OPERATORSMANUAL COMPLETELY

INPUT VOLTAGE

INPUT CURRENT

PROTECTIVEGROUND

WARNING or CAUTIONDocumentation must be con-sulted in all cases where thissymbol is displayed.

Explosion

Dangerous Voltage

Shock Hazard

GRAPHIC SYMBOLS THAT APPEAR ONTHIS MACHINE OR IN THIS MANUAL

U1

I1

1

Shock Hazard

USB

WFS/AMPS

VOLTSVVGA OUTPUT

ETHERNET

AUDIO OUTPUT( ( ) )( ( ) )

A-2INSTALLATION

VRTEX® MOBILE

A-2

TECHNICAL SPECIFICATIONS - VRTEX® MOBILE VIRTUAL REALITY WELDINGTRAINER

WARNING

THIS PRODUCT INCORPORATES A PROTECTIVE EARTH CIRCUIT IN THE AC POWER CORD. THE AC PLUGSHOULD ONLY BE INSERTED INTO A SOCKET OUTLET PROVIDED WITH A PROTECTIVE EARTH CONTACT.

*Condensation on lenses may appear in high humidity environment. Run FMD (Face Mounted Display) for approxi-

mately 10 minutes to clear up moisture from the lenses.

MODEL DESCRIPTION INPUT VOLTAGE± 10%

INPUT CURRENT(MAX.)

K3165-1 Standard Frequency 115/230 VAC (50/60 HZ) 4/2A Single Phase

K3165-2 Alternate Frequency 115/230 VAC (50/60 HZ) 4/2A Single Phase

OPERATING TEMPERATURE RANGE STORAGE TEMPERATURE RANGE59º - 95º F (15º - 35º C) 32º - 149º F (0º - 65º C)

RELATIVE HUMIDITY* OPERATING ALTITUDE80% For Temperatures Up To 88º F / 31º C

50% @ 104º F / 40º C6562 Feet (2000 Meters)

This product is for use in Pollution Degree 1 environment.

HEIGHT WIDTH DEPTH WEIGHT32.5 in.826 mm

19.5 in.496 mm

38.5 in.978 mm

125 lbs.57 kgs.

HEIGHT WIDTH DEPTH WEIGHT42.5 in.

1080 mm24 in.

610 mm48 in.

1220 mm280 lbs.127 kgs.

INPUT

PHYSICAL DIMENSIONS

TEMPERATURE RANGES

PHYSICAL DIMENSIONS (CRATE WITH MACHINE)

ENVIRONMENT

A-3INSTALLATION

VRTEX® MOBILE

A-3

Read entire installation section before startinginstallation.

SAFETY PRECAUTIONS

SELECT SUITABLE LOCATION

The machine will not operate in harsh environments. Itis important that simple preventative measures are fol-lowed in order to assure long life and reliable opera-tion. This product is for INDOOR USE ONLY.

• Dirt and dust that can be drawn into the machineshould be kept to a minimum. Failure to observethese precautions can result in excessive operatingtemperatures and nuisance shutdown.

• Do not locate where monitor is exposed to directsunlight.

• Do not place equipment near radiant heat sources.

• Do not place in a confined space. Allow a minimumof 3 feet of clearance around machine and stand atall times. Adequate ventilation is necessary.

• The fused power switch on the rear panel is theinput power disconnect device. Do not position theequipment so that it is difficult to operate the fusedpower switch.

• Route and protect power cable to minimize expo-sure to damage.

• Single or Multi-Outlet surge protector (or SurgeSuppressor) is highly recommended to protect themachine from voltage spikes going through theinput line.

ENVIRONMENTAL AREA

Keep the machine inside and dry at all times. Do notplace it on wet ground or in puddles. Never place liq-uids on top of the machine.

STACKING

The VRTEX® MOBILE cannot be stacked.

TILTING

Place the VRTEX® MOBLE directly on a secure, levelsurface.

LIFTINGIf lifting the VRTEX® MOBILE is required, use twostraps, each rated for 500 pounds (226.8 kg) or more.Do not attempt to lift the VRTEX® MOBILE with acces-sories attached to it.

HIGH FREQUENCY INTERFERENCE PRO-TECTION

ESD SENSITIVITY

This headset eyepiece device may besensitive to electrostatic discharge of 8 kVor higher. Observe static precautions

such as discharging the body by touching the metalchassis of the grounded equipment prior to touchingthe eyepiece.

------------------------------------------------------------RADIO FREQUENCY INTERFERENCE

This system contains a sensitive magnetic positioningsensor that can become disturbed in the presence ofconducted RF noise in the 8 to 11 Mhz range on theAC powerline of the system, or on the gray cable lead-ing to the Polhemus sensor. Disturbances can mani-fest themselves in slight jarring of the virtual environ-ment shown on the LCD display or via the headseteyepiece. (continued)

ELECTRIC SHOCK can kill.• Only qualified personnel should

perform this installation.

• Turn the input power OFF andunplug the machine from the recep-tacle before working on this equip-ment.

• Always connect the VRTEX® MOBILE to a powersupply grounded according to the NationalElectrical Code and local codes.

------------------------------------------------------------

WARNING

FALLING EQUIPMENT can causeinjury.

• Lift only with equipment of ade-quate lifting capacity.

• Be sure machine is stable when lifting.

• Do not operate machine while suspended orwhen lifting.

------------------------------------------------------------------------

WARNING

USE CAUTION WHEN OPERATING THIS MACHINEAROUND OTHER EQUIPMENT.

• Large equipment, such as cranes, may interferewith the operation of this machine.

• This machine may interfere with the operation ofother equipment in work/training area.

• High frequency processes, such as TIG machines,may interfere with the operation of this machine.

------------------------------------------------------------

CAUTION

A-4INSTALLATION

VRTEX® MOBILE

A-4

If interference on the sensor cable is an issue, it shouldbe repositioned such that this jarring stops. In the caseof noise on the AC port being an issue, a noise sup-pressing ferrite bead can be added to the AC powercord which will eliminate the interference. Please con-tact your Lincoln Electric Support Center for details.

GENERAL DESCRIPTIONThe VRTEX® MOBILE is a virtual reality arc weldingtrainer. This computer based training system is aneducational tool designed to allow students to practicetheir welding technique in a simulated environment. Itpromotes the efficient transfer of welding skills from theclassroom to the welding booth, while reducing mater-ial waste and energy consumption associated with tra-ditional welding training.

HARDWARE UNCRATINGTools Needed

No tools are needed for uncrating and installation ofthe VRTEX® MOBILE machine.

1. Remove and save wing nuts, bolts and associatedwashers from both ends of crate.

NOTE: Ends of crate are now loose and can beremoved.

Do not damage or discard crate, crate ends, pack-aging or any associated hardware during this pro-cedure as it will need to be re-used in order totransport the machine in the future.

2. Position the front panel of the crate on the floor soit forms a ramp ideal for safely unloading theVRTEX® MOBILE machine. See Figure A.1.

3. Remove and save the two wing nuts, bolts andassociated washers securing the padded shippingbrace at the inside front of the crate. Note properpositioning of padded shipping brace for futureinstallation. See Figure A.2.

4. Using the ramp/crate front, carefully remove themachine from the crate. See Figure A.3.

5. Carefully remove monitor and associated packag-ing from rear of crate. Save all packaging for crat-ing and storage of the machine.

CAUTION

FIGURE A.1 – RAMP

RAMP

FIGURE A.2 – PADDED SHIPPING BRACE

PADDED SHIPPINGBRACE

FIGURE A.3 – MACHINE REMOVALCRATE

RAMP

VRTEX MOBILE®

FALLING EQUIPMENT can causeinjury.

• Lift only with equipment of ade-quate lifting capacity.

• Be sure machine is stable when lifting.

• Do not operate machine while suspended orwhen lifting.

------------------------------------------------------------------------

WARNING

A-5INSTALLATION

VRTEX® MOBILE

A-5

HARDWARE OVERVIEW• Virtual Welding Machine, including:

1. Coupon Riser Stand 2. Coupon Riser Base3. Pins4. Unigun Handle5. Speakers 6. Riser Arm Assembly7. VR Helmet w/ Face Mounted Display (FMD)8. Monitor9. VR GMAW/FCAW Gun holder and Helmet

hanger

• VR Coupons:• Flat Plate (Not Pictured)• T-Joint• Groove Joint (Not Pictured)

FIGURE A.4 – MACHINE COMPONENTS

44

66

11

33

55

77

22

FIGURE A.5 – MACHINE COMPONENTS

12V DC USB 2 VGA IN

VGA12V DC USB 4

USB 2 AUDIOSpeaker

Speaker

66

22

55

1133

44 77

88

99

T-JOINT

A-6INSTALLATION

VRTEX® MOBILE

A-6

INSTALLATION

LOCATION1. Decide on a location for your unit.

NOTE: The system requires approximately 8’ L x 8’D x 8’ H (2.4 m L x 2.4 m D x 2.4 m H) ofspace.

Keep the area free of obstruction for at least 3 feet inall directions of both the stand and VR weld machine.In addition, be conscious of where you are placing theunit to avoid magnetic fields, conductive and high fre-quency objects and processes.

NOTE: Avoid setting up the VRTEX® MOBILE nearhigh frequency TIG machines and powersources.

Having these types of objects in the area can causeinterference and result in increased jitter and/or distor-tion in the motion tracking.

For best results, do not install VRTEX® MOBILEmachine in the welding lab. Electrical interferencefrom power lines, though generally small, can be pre-sent. Therefore all electrical power or lighting wiringwithin 50 feet of the welding area shall be enclosed ingrounded rigid metallic conduit. In the event theVRTEX® MOBILE is affected by interference, it is theuser's responsibility to take steps to isolate and/oreliminate the interference.

An uninterruptible power supply (UPS) may berequired for the protection of the system from powerirregularities or disruption.

It is strongly recommended that a single or Multi-Outletsurge protector be used to protect the machine fromany unwanted voltages above a safe threshold.

MULTIPLE SYSTEM INSTALLATIONS

If multiple systems are required to operate together inone location, a unique frequency transmitter can beinstalled during the manufacturing process at LincolnElectric to reduce potential interference between sys-tems. K3165-1 systems have a standard frequencysource installed. K3165-2 systems have an alternatefrequency source installed. For multiple system instal-lations, alternate the K3165-1 and K3165-2 systemsfor best operation:

For Example: If 8 systems are to be installed in the VRwelding lab, the standard and alternate frequenciesshould be positioned as seen below.

MONITOR

1. Place the monitor on a sturdy, flat and dry surfaceapproximately waist high.

2. Place the machine in a location that is close enoughto the monitor so the cables on the case back canreach the coupon stand and the monitor.

Route the cables so they do not create a trippinghazard.

3. Open the component compartment located on theright side of the machine. See Figure A.6.

4. Carefully unwrap and remove the helmet (FMD),unigun handle, riser arm assembly, coupon riserstand and base, pins and speakers. See Right

Side Component Compartment Diagram (Figure

A.10). Save packaging for future use.

5. Hang helmet on front of machine until ready for use.

6. Store unigun assembly in the gun bracket locatedon the top of case front until ready to use.

7. Locate and unpackage the following cables fromthe rear of the machine;

• Riser Arm Cable

• Audio Visual (A/V) Cable Cluster

• Machine Input Line Cable

8. Position coupon riser base near, but not less than18 inches from the monitor. Rubber side down.

Position coupon riser stand at least eighteen inch-es from monitor and any potential source of elec-trical and magnetic interference.

K3165-1

K3165-1

K3165-1

K3165-1

K3165-2 K3165-2

K3165-2 K3165-2

CAUTION

CAUTION

FIGURE A.6 – COMPONENT COMPARTMENT

COMPONENTCOMPARTMENT

A-7INSTALLATION

VRTEX® MOBILE

A-7

9. Insert the coupon riser stand into coupon riser baseuntil a “click” is heard and/or felt. See Figure A.7.

10. Insert riser arm assembly on to coupon riser standand secure using two pins. See Figure A.7.

11. Locate unigun attachment(s) and weld coupons inthe left side component compartment. See FigureA.8.

When welding in virtual reality be mindful of yourreal world surroundings and hazards at all times toavoid injury.

12. Connect USB and audio jack on the audio visual(A/V) cable cluster to the speakers.

13. Connect the remaining cables in the cluster to themonitor.

14. Connect the appropriate power cord at the back ofthe VRTEX® MOBILE.

15. Make certain the input power switch on the rear ofthe machine is in the “on” position. See Figure A.9.

CAUTION

FIGURE A.7 – COUPON RISER BASE AND STANDRISER ARMASSEMBLY

COUPONRISERSTAND

COUPONRISERBASE

PINS (2)

FIGURE A.8 – UNIGUN,COUPON AND ATTACHMENTS

LEFT SIDEACCESS PANEL

MACHINEFRONT

VR SMAW ADAPTER(OPTIONAL) K3165-3

FIGURE A.9 – INPUT POWER SWITCH

INPUTPOWERSWITCH





------------------------------------------------------------

WARNING

A-8INSTALLATION

VRTEX® MOBILE

A-8

FIGURE A.10 – RIGHT SIDE COMPONENT COMPARTMENT DIAGRAM

12V DC

USB

2VG

A IN

VGA

12V DC

USB

4U

SB 2

AU

DIO

SpeakerS

peaker

MMOOBBIILLEE

®®

L15200-19B VM

4

6 1

3

5

7

26

2

5

13

47

For Component number items description: See Hardware Overview in this Installation Section.

A-9INSTALLATION

VRTEX® MOBILE

A-9

FIGURE A.11 – LEFT SIDE COMPONENT COMPARTMENT DIAGRAM

K31

65-3

OOpptt

iioonnaa

ll SM

AW (S

TIC

K) K

ITMMOOBBIILLEE

®®

L152

00-1

9A V

M

12

3

4

COMPONENT ITEMS

1. Optional SMAW (Stick) Kit.2. GMAW Adapter3. Flat Coupon4. T Coupon5. V-Groove Coupon

5

2

A-10INSTALLATION

VRTEX® MOBILE

A-10

HELMET

HEAD SIzE ADJUSTMENT: HEADGEAR TIGHT-NESS is adjusted by pushing in the Ratchet Knob andturning to adjust for the desired head size. This knobis located at the back of the helmet. HEADGEARCROWN ADJUSTMENT is made by adjusting for com-fort and snapping the pin into the hole to lock securelyin place.

TILT: Tilt adjustment is located on right side of helmet.Loosen the right headgear tension knob and push thetop end of the adjustment lever outward until thelever’s Stop Tab clears the notches. Then rotate thelever forward or back to the desired tilt position. TheStop will automatically engage again when releasedlocking the helmet into position.

FORE / AFT ADJUSTMENT: Adjusts the distancebetween the user’s face and lens. Fore/Aft adjustmenthas been pre-set at the factory. To adjust, loosen theoutside tension knobs and slide forward or back todesired position and retighten. NOTE: Make sure bothsides are equally positioned for proper operation.

HELMET LENSES*

The helmet has an FMD (Face Mounted Display) onthe inside. These FMD lenses display the virtual envi-ronment to the user. Each lens can be shifted left orright to align with the users eyes by applying gentlepressure. In addition, the lenses can be lifted up anddown as well as shifted forward and back for the bestfit. The user should make sure the lenses are parallelto their eyes. Keep the lenses clean at all times. SeeCleaning and Maintenance Section D.

NOTE: *Condensation on lenses may appear in highhumidity environment. Run FMD for approxi-mately 10 minutes to clear up moisture fromthe lenses.

FIGURE A.12 – HELMET ADJUSTMENTS

Push In

TiltAdjustment

CrownAdjustment

Fore-AftAdjustment

Lenses

Tilt

Ratchet Knob

FIGURE A.13 – HELMET LENSES

LENSES

A-11INSTALLATION

VRTEX® MOBILE

A-11

BREAKDOWN PROCEDURE1. Make certain the input power switch on the rear of

the machine is on the “Off” position. See FigureA.14.

2. Disconnect the input power cord from the back ofthe machine.

3. Disconnect the remaining cables in the cluster fromthe monitor.

4. Disconnect USB and audio jack on the audio visual(A/V) cable cluster from the speakers.

5. Secure the unigun attachment(s) and weld couponsinto the left side access panel. See Figure A.15.

6. Remove riser arm assembly from the coupon riserstand by removing the two pins securing the twopieces together. See Figure A.16.

7. Remove the coupon riser stand from the couponriser base by pressing down on the release tablocated on the base and sliding off the stand. SeeFigure A.16. Coupon riser stand and base can nowbe set aside for repackaging.

8. Disconnect and repackage the following cablesfrom the rear of the machine:• Riser Arm Cable

• Audio Visual (A/V)Cable Cluster

• Machine Input Line Cable

9. Carefully place components into the componentcompartment on the right side of the machine. SeeRight Side Component Compartment Diagram

(Figure A.10).

NOTE: Original packing materials, such as foamand plastic bag, are recommended ifmachine is to be relocated.

Do NOT ship monitor without its packag-ing foam.

FIGURE A.14 – INPUT POWER SWITCH

INPUTPOWERSWITCH





------------------------------------------------------------

WARNING

FIGURE A.15 – UNIGUN, COUPON AND ATTACHMENTS

LEFT SIDEACCESS PANEL

MACHINEFRONT

VR SMAW ADAPTER(OPTIONAL) K3165-3

FIGURE A.16 – COUPON RISER STAND AND BASE

RISER ARMASSEMBLY

COUPONRISERSTAND

COUPONRISERBASE

PINS (2)

CAUTION

CAUTION

A-12INSTALLATION

VRTEX® MOBILE

A-12

CRATING PROCEDURE1. Using original packaging, carefully place monitor

and associated packaging into the rear of crate.

2. Using the ramp/crate front, carefully position theVRTEX® MOBILE into the crate. See Figure A.17.

3. Using the two wing nuts and associated washers,secure the padded shipping brace in its originalposition at the inside front of the crate. See FigureA.18.

4. Using the wing nuts, bolts and associated washerspreviously removed, secure the end panels of thecrate into position.

FIGURE A.17 – MACHINE CRATINGCRATE

RAMP

VRTEX MOBILE®

FIGURE A.18 – PADDED SHIPPING BRACE

PADDED SHIPPINGBRACE

FIGURE A.19 – VRTEX® MOBILE CRATE

CRATE

B-1OPERATION (INSTRUCTOR MODE)B-1

VRTEX® MOBILE

USER INTERFACE OVERVIEWThe VRTEX® MOBILE is a virtual reality arc weldingtrainer. This computer based training system is aneducational tool designed to allow students to practicetheir welding technique in a simulated environment. Itpromotes the efficient transfer of welding skills from theclassroom to the welding booth, while reducing mater-ial waste and energy consumption associated with tra-ditional welding training.

POWERING ON

1. Pressing and holding the green circular button, onthe front of the machine, for 5 seconds powers upthe VRTEX® MOBILE system. See Figure B.1.

NOTE: The green power button does not powerdown the system. Select Log Out andShutdown from the red menu icon to turnoff the system.

2. The monitor allows the student to view the setupscreens which provide an active view of the actualwelding process for instructors and students. Themonitor can be rotated for ease of viewing. Makecertain the power button on the monitor is ON. SeeFigure B.2.

The following user controls (icons) may be dis-played on the monitor screen.

1. The wire feed speed/amperage dial icon allowsthe user to input wire feed speed or amperagedepending on the VR welding process selected.

2. The voltage dial icon allows the user to input thewelding voltage. This dial also allows input of trimvalues when pulse process is in use.

3. The left and right white screen select arrow iconsallow the operator to cycle through various screens.

4. The process selector switch icon is used toselect the virtual welding process (GMAW, FCAW,or SMAW (optional)).

5. The polarity selector switch icon is used to indi-cate the welding polarity for any given process(DC+, DC-, or AC).

6. The USB port located at the front of the machine isused to upload software and download user datafrom the system.

7. The key switch icon is located on the monitorscreen and allows the instructor to access theinstructor mode which includes the Weldometer®,Tolerance Editor, Options and Update screens.

8. The high lighted icons, white arrows and multi-colored icons perform various functions depend-ing upon the command shown.

9. Selecting Back takes the user to the previousscreen.

END USER LICENSE AGREEMENT

The End User License Agreement (EULA) will appearat start up of machine for the first time. Selecting “IAgree” will allow access to the VRTEX® MOBILE. Themachine will shut down when “I Disagree” is selected.

FIGURE B.1 – GREEN POWER BUTTON

GREENPOWERBUTTON

FIGURE B.2 – MONITOR POWER BUTTON

POWERBUTTON


INSTRUCTOR MODE

TO ENTER INSTRUCTOR MODE

1. Touch the “Key” icon located in the lower left cornerof the screen. See Figure B.3.

2. The default password is 1,2,3,4,5. To change thepassword, use the icon with the key and + sign.See Figure B.4.

3. To continue, follow the on screen instructions.

4. Select the license info icon.

5. Select the End User License Agreement (EULA)icon on white arrows.

6. The license agreement is available to read andsave to a USB drive.

7. When complete touch the “license” icon and thenthe “back” icon.

8. The instructor’s mode screen will be displayed.See Figure B.5.

VRTEX® MOBILE

FIGURE B.3 – MENU AND INSTRUCTION KEY

FIGURE B.4 – INSTRUCTOR ENTRY MENU

FIGURE B.5 – INSTRUCTORS MODE SCREEN


The instructor mode includes the following:

• Options • Weldometer™

• Update • Tolerances

• License Information

OPTIONSThe options screen, in the instructor mode, allows theuser to change the volume of the user interface andwelding sounds, date and time settings. See FigureB.6.

UPDATE

OVERVIEW

The update screen, in the instructor mode, allows theuser to update their software or to update specific con-figuration files from the USB memory device in thefront of the VRTEX® MOBILE. Selecting this brings uptwo options:

• Update Software

• Update Configuration File

SOFTWARE

Selecting this option loads a newer version of the soft-ware if one is available on the USB in the front of themachine. Updating to a different version may shutdown or restart the system.

After updating, the system may need to be shut downand restarted for changes to take effect.

CONFIGURATION FILE

Selecting this option loads any configuration changesfrom the USB in the front of the machine. This is usedfor part replacement.

VRTEX® MOBILE

FIGURE B.6 – INSTRUCTOR MODE OPTIONS


WELDOMETER™

OVERVIEW

The Weldometer™ tracks virtual consumables, basematerial and gas usage. This information can be usedto track materials and cost savings incurred by the useof virtual welding training. The Weldometer™ tracksmaterial usage and arc time over a “trip” (since lastreset) and over the VR system’s lifetime. See FigureB.7.

Arc Time keeps track of the amount of time(hours:min:seconds) students have a virtual arc struckwith each process.

Base Metal tracks how many virtual coupons havebeen used and their cumulative weight. Note that plate3/8” includes groove joints as well as T-joints, whileplate 10GA. and 1/4" includes both T-joints and prac-tice plates.

Gas tracks how much virtual gas has been used.

Consumables tracks the cumulative weight of eachtype of virtual consumable used. It also displays howmany virtual SMAW (optional) electrodes are used.

At the bottom of the screen, the Simulated WelderTime keeps track of how long the unit has been on(time in hours:minutes:seconds).

RESET TRIP

Selecting Reset Trip zeroes out all items in the trip col-umn. This allows an instructor to track VR materialsavings over a certain time period.

SAVE TO FILE

If a USB memory device is inserted in the unit, select-ing “save to file” saves a file with all of the currentWeldometer™ information. Once the file has saved,the user can take the USB to a computer or printer toprint, email, copy, store or view the file.

VRTEX® MOBILE

FIGURE B.7 – WELDOMETER


TOLERANCE EDITOR (factory defaults)

OVERVIEWThe tolerance editor allows users to modify the systemsettings from the default to fit their curriculum. SeeFigure B.8.

The VRTEX® MOBILE ships with Lincoln “default”welding parameters pre-installed. The parameters canbe modified by the instructor to reflect a specific weld-ing application or technique. Under Choose ToleranceSetup the instructor can select:

• Defaults

• Entry Level

• Intermediate

• Advanced

Touch the green Customize icon to view the variousprocess options listed below:

• WFS range

• Voltage range

• Amperage range

• Gas mixture

• Gas flow rate

The technique parameters ideal range values can alsobe viewed:

• Aim

• CTWD/Arc length

• Work angle

• Travel angle

• Travel Speed

• Whip (SMAW - Optional)

• Weave

Changing the settings in the tolerance editor willdramatically affect how the system runs, includingscoring, visual cues, and discontinuities. Takecare in changing the settings of the tolerance edi-tor as not to reflect unrealistic welding situations.

CHOOSE TOLERANCE SET-UP

Displays the list of all tolerance settings currentlystored on the unit. All units ship with default settings.If the user creates multiple tolerance files, the file inuse is selected by selecting the red icon. This affectsthe visual cues, graphs, discontinuities and score. Thecurrent tolerance settings in use are also listed on thisscreen.

CHANGING TOLERANCE LEVELS

The following steps describe the procedure to changetolerances for the VRTEX® MOBILE:

1. Select Tolerances.

2. Select Edit.

3. Select Create New.

4. Enter a new tolerance name on the keyboardscreen.

5. Select Continue.

6. Scroll through “Choose Tolerance Setup” menu.

7. Select icon with desired name by touching thename displayed in the field.

NOTE: When desired tolerance name is properlyselected, that name will be displayed at the topof the screen next to “Current Tolerance”.

8. Select “Customize”.

9. Select white arrows and continue icon to scrollthrough tolerance setup options.

CHOOSE TOLERANCE TO LOAD

This displays the list of all tolerance sets currentlystored on the USB device. Files can be transferred toand from a VRTEX® MOBILE with a USB memorydevice.

VRTEX® MOBILE

FIGURE B.8 – TOLERANCES

CAUTION


EDITThis menu icon affects the file currently being shown inthe choose tolerance setup window. This menu hasthe following options:

• Create New

• Save to USB

• Copy

• Delete

• Rename

Selecting Create New creates a new file on the unit.The file starts with the default settings. Selecting thisicon takes the user to a keyboard screen so that a newfile name can be entered.

Selecting Save to USB saves the current file to a USBmemory device, if a USB memory device is inserted inthe front of the machine.

Selecting Copy makes a copy of the file currentlybeing shown on the choose tolerance setup window.The copy is identified with the same name plus anincremented number after it.

Selecting Delete brings up an “are you sure” dialogue.Selecting “Yes” deletes the file currently shown. Theuser can cancel out by selecting “No” or selecting theBack icon.

Selecting Rename brings the user to a keyboardscreen where the name of the current file can bechanged.

USB EDITThis menu relates only to the files on the USB memo-ry device. If there is a file name currently listed in thechoose tolerance to load box, selecting the options onthe menu will take action on that file. This menu hasthe following options:

• Copy to List

• Delete

• Rename

• Load from USB

Selecting Copy to List copies the file currently beingshown on the choose tolerance to load box and savesit to the VRTEX® MOBILE.

Selecting Delete brings up an “are you sure” dialogue.Selecting “Yes” deletes the file currently being shownon the choose tolerance to load. This deletes the filefrom the USB memory device. The user can also can-cel out by selecting “No” or selecting the Back icon.

Selecting Rename brings the user to a keyboardscreen where the name of the current file can bechanged.

Selecting Load loads the names of the files currentlyon the USB memory device. The names show up inthe ‘choose tolerance to load’ box. The user will needto select this in order to see what is on their USB mem-ory device.

VRTEX® MOBILE


TOLERANCES: JOINTCONFIGURATION SELECTIONSCREEN

OVERVIEW

The user selects which configuration to modify. SeeFigure B.9.

TOLERANCES: PROCESSSELECTION SCREEN

OVERVIEW

The user selects which process to modify. See FigureB.10.

VRTEX® MOBILE

FIGURE B.9 – JOINT CONFIGURATIONSELECTION SCREEN

FIGURE B.10 – PROCESS SELECTION SCREEN


TOLERANCES: EQUIPMENTSETTINGS SCREEN

OVERVIEW

This screen allows for the modification of the followingwelding parameters (See Figure B.11):

• Wire Feed Speed

• Amperage

• Voltage

• Polarity

TOLERANCES: GAS SCREEN

OVERVIEW

This screen allows for the modification of (See FigureB.12):

• Gas Mixture Selected

• Gas Flow Rate

TOLERANCES: WELDINGTECHNIQUE PARAMETERSSCREEN

OVERVIEW

This screen allows the modification of (See FigureB.13):

• CTWD/Arc Length

• Work Angle

• Travel Angle

NOTE: The travel angle for drag welding techniquesshould always be less than 90 degrees. Thetravel angle for pushing technique shouldalways be greater than 90 degrees.

VRTEX® MOBILE

FIGURE B.11 – EQUIPMENTSETTINGS SCREEN

FIGURE B.12 – GAS SCREEN

FIGURE B.13 – WELDINGTECHNIQUE PARAMETERS


TOLERANCES: PATTERN AND AIMSCREEN

OVERVIEW

This screen allows the user to change the type of pat-tern being used (stringer, box weave, straight weave,whip, triangle weave) and the position of the root of theweld. See Figure B.14. The X and Y values changethe location of where the weld bead should be placed.See Figure B.15. This affects the position parameteron the Live Action Student Evaluation Report (LASER)screen. The +/- determines how far off from the idealposition the student can place the electrode before itresults in a misplaced weld.

VRTEX® MOBILE

FIGURE B.14 – PATTERN & AIM SCREEN

FIGURE B.15 – PATTERN & AIM SCREEN

Z

Y

XX Z

TEE GROOVE


TOLERANCES: WHIP AND TRAVELSPEED SCREEN(SMAW only - optional)

OVERVIEW

This screen allows for the modification of techniqueparameters relating to the whipping welding techniqueand travel speed including (See Figure B.16):

• Dime Spacing

• Whip Time

• Puddle Time

• Travel Speed

TOLERANCES: WEAVE SCREEN

OVERVIEW

This screen allows for the modification of weavingwelding technique including (See Figure B.17):

• Width of Weave

• Weave Timing

• Weave Spacing

VRTEX® MOBILE

FIGURE B.16 – WHIP & TRAVEL SCREEN

FIGURE B.17 – WEAVE SCREEN

B-11OPERATION (USER MODE)B-11

VRTEX® MOBILE

USER INTERFACE OVERVIEWThe VRTEX® MOBILE is a virtual reality arc weldingtrainer. This computer based training system is aneducational tool designed to allow students to practicetheir welding technique in a simulated environment. Itpromotes the efficient transfer of welding skills from theclassroom to the welding booth, while reducing mater-ial waste and energy consumption associated with tra-ditional welding training.

POWERING ON

1. Pressing and holding the green circular button, onthe front of the machine, for 5 seconds powers upthe VRTEX® MOBILE system. See Figure B.18.

NOTE: The green power button does not powerdown the system. Select Log Out andShutdown from the red menu icon to turnoff the system.

2. The monitor allows the student to view the setupscreens which provide an active view of the actualwelding process for instructors and students. Themonitor can be rotated for ease of viewing. Makecertain the power button on the monitor is ON. SeeFigure B.19.

The following user controls (icons) may be dis-played on the monitor screen.

1. The wire feed speed/amperage dial icon allowsthe user to input wire feed speed or amperagedepending on the VR welding process selected.

2. The voltage dial icon allows the user to input thewelding voltage. This dial also allows input of trimvalues when pulse process is in use.

3. The left and right white screen select arrow iconsallow the operator to cycle through various screens.

4. The process selector switch icon is used toselected the virtual welding process (GMAW,FCAW, or SMAW (optional)).

5. The polarity selector switch icon is used to indi-cate the welding polarity for any given process(DC+, DC-, or AC).

6. The USB port located at the front of the machine isused to upload software and download user datafrom the system.

7. The key switch icon is located on the monitorscreen and allows the instructor to access theinstructor mode which includes the Weldometer®,Tolerance Editor, Options and Update screens.

8. The high lighted icons, white arrows and multi-colored icons perform various functions depend-ing upon the command shown.

9. Selecting Back takes the user to the previousscreen.

END USER LICENSE AGREEMENT

The End User License Agreement (EULA) will appearat start up of machine for the first time. Selecting “IAgree” will allow access to the VRTEX® MOBILE. Themachine will shut down when “I Disagree” is selected.

FIGURE B.18 – GREEN POWER BUTTON

GREENPOWERBUTTON

FIGURE B.19 - MONITOR POWER BUTTON

POWERBUTTON


TO ENTER THE USER SCREEN

SYSTEM SETUP INFORMATIONWhen setting up the virtual equipment, the user mustset the welding parameters (e.g. wire feed speed forVR GMAW) within the ranges set in the tolerance edi-tor. The system ships with Lincoln default tolerances.Lincoln default tolerances can be reviewed in the toler-ance editor, or refer to the Default Weld ProcessSettings Chart (if using the default settings) located atthe end of this OPERATION SECTION.

However, users can set and use their own tolerancesfor teaching beginner welders. The tolerances alsodetermine how the user is scored on such parametersas work angle, travel angle, travel speed, position, andcontact tip to work distance or arc length. The softwarewill step the user through the following setup screens:

• Login

• Joint configuration selection

• Process selection

• Stand set up

• Environment

• Gas set up

• Weld machine settings

• Instructor’s view

• Welder’s view

• LASER (Live Action Student Evaluation Report)

The key icon located at the lower left corner of thescreen allows the user to access the Instructor Modewith additional information and set-up pages. SeeOperation (Instructor Mode).

• Weldometer™

• Tolerance Editor

• Options

• Update

• License Information

NOTE: If the login screen does not appear, touch theback icon repeatedly until the login screenappears. See Figure B.20.

LOGIN SCREEN

OVERVIEW

This page allows the user to: (See Figure B.20):

• Enter Username

• Select Language Preference “Orange Icon”

• Select Imperial or Metric Units “Blue Icon”

• Shutdown System “Red Menu Icon”

• Continue to the next Setup Screen “Green Icon”

• Theory “Yellow Icon”

1. On Screen Keyboard

The user enters their name by using the on screen key-board. The user can select shift or lock (equivalent tocaps lock on a standard keyboard) at any time. If theuser makes a mistake, they can select the back arrowto delete the last character entered.

2. Language

Selecting the orange language menu icon brings upthe list of languages the software supports. Touch thedesired icon.

VRTEX® MOBILE

FIGURE B.21 – LANGUAGE SCREEN

FIGURE B.20 – LOGIN SCREEN


Select the orange language menu icon again to exit thelanguage menu. The system stores the languageselection and will automatically start up in the samelanguage the next time.

3. Measurement Units

The blue unit menu icon brings up the measurementsystem. Touch the desired unit icon. Select the blueicon again to exit the measurement unit menu.Selecting Metric or Imperial converts the user inter-face into the corresponding measurement system.The system stores the measurement selection, so itwill automatically start up in the same unit of measure-ment the next time. The system uses the units shownin Table B.1.

4. Menu

The red menu icon allows the student to shut down thesystem. If the user selects shutdown, a submenuappears asking the user if they are sure that they wantto shut down the system. This prompt prevents theuser from accidentally shutting down the system. If theuser selects “Yes”, the VRTEX® MOBILE will shutdown.

THIS METHOD SHOULD ALWAYS BE USED TOSHUT DOWN THE VRTEX® MOBILE. Failure to dothis could cause damage to the system.

5. Continue

After the user enters their name and all selections out-lined above have been made, the green icon is select-ed to continue to set up process.

6. USB Indicator

The circular USB icon in the upper right corner of thescreen indicates the presence of a USB memory stickin the front of the machine. A translucent icon indicatesno USB memory stick is present. A green icon indi-cates a USB memory stick is inserted into the front ofthe machine.

7. Theory Screen

Overview

The theory icon has been implemented to assist userswith additional content, images and information relatedto the area of the application where you are working.See Figure B.22. This information can be accessed byselecting the yellow theory icon. When selected, theicon allows the student to access visual and definition-al information about the different welding terms beingused on each screen. Welding terms that correspondwith each page are listed in the boxes on the left-handside of the screen. When finished reviewing the theo-ry data, the student can select the theory icon again toexit the screen.

VRTEX® MOBILE

TABLE B.1 – MEASUREMENT UNITS

MEASUREMENT UNITS

Coupon ThicknessGas Flow RateWire Feed SpeedWeldometer™ - Base MetalWeldometer™ - GasWeldometer™ - Consumables

Abbrev. Abbrev.Details DetailsImperial Metric

in.CFMIPMlbsCFlbs

inchescubic feet per minuteinch per minutepoundscubic feetpounds

mmLPMMPMkgLkg

millimetersliters per minutemeters per minutekilogramsliterskilograms

FIGURE B.22 – THEORY SCREEN

CAUTION


JOINT CONFIGURATIONSELECTION SCREEN

OVERVIEW

The user selects which joint configuration they want tovirtually weld. First, the user selects the joint and posi-tion. A rotating view of the highlighted coupon showsin the upper area. For some configurations, the userwill be given the choice of material thickness to choosefrom. See Figure B.23.

BACK

Selecting Back takes the user back to the previousscreen.

PROCESS SELECTION SCREEN

OVERVIEW

This screen allows the user to select the weldingprocesses. See Figure B.24. To change among VRGMAW, VR FCAW, and VR SMAW (optional), the usertouches the desired processes. If a process is not sup-ported for the selected material/thickness, it is grayedout on this screen and cannot be selected. To chooseamong different sub-processes, touch the appropriateicon.

At the top of the screen, the user can see the couponposition and thickness selected. As the user continuesto set up the simulation, additional information will beadded to the right of this readout, so that the user canreference what has previously been selected.

MENU ICON

Selecting Logout brings the user back to the loginscreen, with the user’s name removed.

CHANGE COUPON TYPE

Selecting Change Coupon Type goes back to theconfiguration selection screen.

BACK

Selecting Back takes the user to the previous screen.

VRTEX® MOBILE

FIGURE B.23 – JOINT CONFIGURATION SCREEN

FIGURE B.24 – PROCESS SELECTION SCREEN


STAND SET-UP SCREEN

OVERVIEW

The correct VR stand information must be put into thesoftware for the VRTEX® MOBILE to operate properlyin all virtual welding applications. See Figure B.25.

COUPON INSERTION

Insert one of the VR coupons into the desired positionin the physical VR stand. See Figure B.26. Make surethe coupon is fully seated into the track and then lockthe coupon in place by pushing in the knob at the endof the arm. To release, pull the knob into the unlockedposition and remove the coupon. When the system isin use, the coupon should always be locked in place toassure system accuracy.

Position coupon stand at least eighteen inchesfrom monitor and any potential source of electricaland magnetic interference.

ENVIRONMENT SCREEN

OVERVIEW

The VRTEX® MOBILE comes pre-configured with anumber of different virtual welding environments. Toselect an environment, the user touches the desiredicon. See Figure B.27.

When welding in virtual reality be mindful of yourreal world surroundings and hazards at all times toavoid injury.

MENU

Selecting Logout takes the user back to the loginscreen, with the user’s name removed.

BACK


VRTEX® MOBILE

FIGURE B.25 – STAND SET-UP SCREEN

FIGURE B.26 – VR COUPON(UNLOCKED POSITION)

FIGURE B.27 – ENVIRONMENT SCREEN

CAUTION

CAUTION


GAS SET-UP SCREEN

OVERVIEW

On this screen, the user selects the gas mixture andgas flow rate. See Figure B.28. The correct gas mix-ture and flow rate must be entered according to the tol-erance editor. If acceptable values are not entered, thiswill be indicated on a later screen and the user mayhave to go back and change the selection on thisscreen.

To select the gas mixture, touch the desired icon. Theavailable gas mixtures are shown on the gas set-upscreen below.

To select the gas flow rate, touch the desired arrowicon or the gas flow meter.

MENU

Selecting Logout takes the user back to the loginscreen, with the user’s name removed.

BACK


WELD MACHINE SETTINGSSCREEN

OVERVIEW

The user must enter the proper welding procedure andprocess settings, including wire feed speed, amper-age, voltage, polarity and trim where applicable. SeeFigure B.29. As in the gas setup screen, the user mustenter values within the acceptable range as governedby the tolerance editor. If not, they will be notified bythe incorrect weld setting screen when the green checksettings icon is selected. See Figures B.30 and B.31.

The user changes the wire feed speed or amperage byrotating the virtual wire feed speed/amperage dial.The display above the dial indicates the setting.

The user changes the voltage by rotating the voltagedial. The display above the dial indicates the setting.Some processes may not allow the user to pre-set thevoltage, in which case the display will be blank.

POLARITY SELECTOR

Change the polarity by rotating the virtual polarityselector icon. The user can select the following:

• AC

• DC+

• DC-

If default tolerances are being used, see theDefault Weld Process Settings included in thismanual.

Once the user has set the welding parameters, theyshould select the green check settings icon. If the userhas entered any settings outside the acceptable rangespecified by the settings in the tolerance editor, theincorrect weld setting screen will appear.

VRTEX® MOBILE

FIGURE B.28 – GAS SET-UP SCREEN

FIGURE B.29 – WELD MACHINESETTING SCREEN


The user will then have to change any settings that areincorrect. If the settings are correct and the greencheck settings icon is selected, the welder’s viewscreen will appear on the monitor and in the helmet’sstereo visor. The user will then be able to start virtualwelding.

MENU

Selecting Logout brings the user back to the loginscreen, with the user’s name removed.

BACK

Selecting Back goes back to the previous screen.

VIRTUAL WELDING OVERVIEWWhile a user is welding, observers can see thewelder’s view, Live Action Student Evaluation Report(LASER) screen, or instructor’s view displayed on themonitor. See Figure B.32. The welder’s view showswhat the user with the helmet on is seeing through theFMD. The Live Action Student Evaluation Report(LASER) screen displays a real time graph of the weldbeing made and gives a score when the user selects“end pass”. The instructor’s view allows another userto zoom in/out, pan and rotate the coupon to view theweldment from different angles in real time.

UPPER OVERLAYSThe welding technique set in the tolerance editor andother process details are displayed on the upper rightportion of the screen.

MENUSelecting Logout brings the user back to the loginscreen, with the user’s name removed.

ORANGE ACTION AND CUES ICONThe orange action menu icon has the followingoptions:

• Quench

• “Cheater” Lens – Off, 1.25X, 1.5X, 1.75X, 2X

• Travel Speed Visual Cue

• AIM

• Travel/Work Angles Visual Cue

• CTWD (Contact To Work Distance) Visual Cue

• Trim

• Weave

• Whip (SMAW only - Optional)

These options are only available when applicable tothe welding process.

Trim cuts back the VR GMAW or VR FCAW wire.Quench simulates quickly cooling the metal.

VRTEX® MOBILE

FIGURE B.30 – INCORRECT WELDSETTINGS SCREEN

FIGURE B.31 – CORRECT WELDSETTINGS SCREEN

FIGURE B.32 – USER SCREEN VIEW


VISUAL CUES

Visual cues are aids to help users learn faster. Thetravel speed, CTWD, arc length, and travel/work anglecues indicate whether the user is within the tolerancesset in the tolerances editor. Generally, these cues arecolor coded as well as symbolic. When cues are red,they indicate being out of tolerance. Yellow cues indi-cate close to tolerance, but not optimal. Green cuesindicate being within tolerance and close to optimal.

The “Cheater” Lens magnifies the image as seen bythe user in the helmet and in the welder’s view. Theuser can toggle between Off, 1.25X, 1.5X, 1.75X, 2Xselect their option with the red select icon.

Travel Speed turns on the travel speed visual cue.This cue is located on the side of the VRGMAW/FCAW Gun or VR SMAW (optional) device.See Figure B.33. This cue uses the color coding posi-tion to indicate travel speed.

NOTE: The goal is to keep the arrow in the center ofthe graph which will also keep it green.

The CTWD (Contact Tip To Work Distance) cue is onlyavailable for VR GMAW and VR FCAW processes.This cue uses color and position to indicate properCTWD. See Figure B.34. The goal is to get the tip ofthe green arrow on the line of the “H” bar and keep thearrow color green.

The Travel/Work Angle cue can be used with theSMAW (optional), GMAW or FCAW processes. SeeFigure B.35. The goal of this cue is to center the circlein the cross hair and keep the color green.

The Aim cue can be used with the VR SMAW (option-al), VR GMAW or VR FCAW processes. See FigureB.36. The goal of this cue is to position the VRGMAW/FCAW Gun or VR SMAW (optional) device sothe aim cue is a thin green line. This indicated that theweld is being made in the correct location or position.

VRTEX® MOBILE

FIGURE B.33 – TRAVEL SPEED VISUAL CUE

FIGURE B.34 – CTWD (CONTACT TIPTO WORK DISTANCE)

FIGURE B.35 – TRAVEL/WORK ANGLE

FIGURE B.36 – AIM


NEW COUPONSelecting the blue new coupon menu icon instantlyreplaces the current coupon with a fresh, unweldedcoupon. Note that this is a quick way to start over onthe same configuration and process but that it willremove all passes from the coupon and the graphs onthe LASER screen.

WHITE SCREEN SELECT ARROWS

Touching the white screen select arrows allow the userto rotate through the LASER screen, instructor’s viewand welder’s view.

WELDER’S VIEW SCREEN

Overview

This screen shows the virtual view as seen by the userwearing the helmet.

INSTRUCTOR’S VIEW SCREEN

Overview

This screen shows the coupon and virtual weld in realtime. See Figure B.37. An observer can rotate and/orzoom in or out on the coupon. This view also showsthe VR GMAW/FCAW gun or VR SMAW (optional)device being used.

NOTE: Changing views on the monitor does notchange the user’s view in the helmet.

LASER SCREEN(Live Action Student Evaluation Report)

Overview

This screen summarizes the student’s welding perfor-mance. Detailed information about the student’s weld-ing technique for each pass are displayed on thisscreen. See Figures B.38, B.39 and B.40.

VRTEX® MOBILE

FIGURE B.37 – INSTRUCTOR’S VIEW (POOR WELD)

FIGURE B.38 – LASER SCREEN (GOOD WELD)

FIGURE B.39 – LASER SCREEN (HORIzONTAL WELD) NO WELD

FIGURE B.40 – LASER SCREEN (GOOD VERTICAL WELD)


TECHNIQUE PARAMETERS

The upper left area of the screen shows the technique parameters being tracked and the graph of these parame-ters is located to the right. See Figure B.41. When the user welds, each parameter is graphed using a line thatis of the same color as the technique parameter box. For example, “position” is written in the blue box and indi-cated by the blue line. The left side of the graph represents the left side of the coupon, and the right side repre-sents the right side of the coupon. For vertical welds, the graph is rotated so that it is vertical, with the bottom rep-resenting the bottom of the coupon and the top representing the top of the coupon. The graph also shows howclose the parameter was to the ideal value. The ideal value is indicated by the red line located in the center of thegraph. This value is determined by the tolerance editor settings. The upper and lower white lines represent theacceptable maximum and minimum values that the parameter should be within. These values are also determinedby the tolerance editor setting. Anything above the top white line or below the bottom white line is out of tolerance.The closer the user is to the ideal line, the better the weld. Each parameter can be toggled on or off of the graphby touching the appropriate icon.

VRTEX® MOBILE

FIGURE B.41 – LASER SCREEN (GRAPH, DEFECTS, DISCONTINUITIES, ETC.)


Position is the user’s ideal weld root location. Thislocation can change with each pass. When weaving,the ideal location is considered the centerline of theweave.

Contact Tip to Work Distance (CTWD) (for VRGMAW and VR FCAW) and Arc Length (for VRSMAW (optional)) are the distances from the tip of theVR GMAW/FCAW gun or VR SMAW (optional) deviceto a plane going through the ideal position location.See Figures B.42 and B.43.

Work Angle is the angle between the electrode andworkpiece as seen in Figure B.44.

Travel Angle is the angle between the electrode andthe workpiece in the direction of travel. See FigureB.45. The upper right area of the screen displays if theuser should be pushing or dragging. If the user push-es when they should be dragging, they will not receivemaximum points. For pipe welding, this is the anglebetween the electrode and the tangent of the pipe atthat point.

PASS NUMBER

The pass number is displayed on the left center of thescreen. To change the pass being viewed touch thearrow icons.

TRAVEL DIRECTION

The travel direction is located on the right side in themiddle of the screen. When the user first starts toweld, a travel direction is sensed by the system and anarrow indicating the direction is displayed. For visualcues, the system assumes these directions. The visu-al cues will automatically adapt to the travel directionused when the arc is struck.

BEAD RENDER

An image of the completed pass appears in the middleof the screen.

DISCONTINUITY INDICATOR

The lower left side of the screen list potential disconti-nuities. See Figure B.46. When a student uses incor-rect welding techniques, this causes specific weld dis-continuities. A line is drawn at the location indicatingthese discontinuities. For example, too long an arclength will cause porosity.

VRTEX® MOBILE

FIGURE B.42 – CONTACT TIP TO WORK DISTANCE (CTWD)

FIGURE B.43 – ARC LENGTH

FIGURE B.44 – WORK ANGLE

FIGURE B.45 – TRAVEL ANGLE


Potential discontinuities include:

• Incomplete Fusion/Penetration

• Porosity

• Undercut

• Poor Bead Placement

• Wrong Weld Size

• Convex/Excessive Reinforcement

• Concave/Underfill

• Excess Spatter

END PASS

When the user selects the green “End Pass” menuicon, the pass is scored, a snapshot of the weld istaken, and the percentages of the weld containing dis-continuities are calculated. If the user has inserted aUSB device, selecting “End Pass” also automati-cally saves a student report to the USB memorydevice at the front of the weld machine. If no USBmemory stick is present, a red circle with a crossthrough it will appear on the USB icon in the upper righthand corner of the screen. This also indicates that thestudent report has not saved. Allow 10 seconds afterselecting the “End Pass” icon to allow time for the fileto be saved. Student reports are not saved internallyon the VRTEX® MOBILE. If the file is not saved on theUSB device at the time of the weld and another weld ismade, the previous weld data will be lost.

SCORE

On the upper right of the screen, a score for each para-meter is calculated. The closer each parameter is tothe ideal value, the higher the score will be (out of100). The total score at the bottom of the scoring sec-tion is calculated as an average of each parameter. Toachieve the maximum score, the weld must be madeon the entire length of the coupon.

STUDENT REPORT

The student report is a PDF file that captures thegraph, discontinuities, bead render, score and otherinformation about the weld. See Figure B.47. ThisPDF file can be printed or archived from another com-puter to track student progress. Example of PDF belowshows students record.

VRTEX® MOBILE

FIGURE B.46 – POTENTIAL DISCONTINUITIES

FIGURE B.47 – STUDENT REPORT


VRTEX® MOBILE

FIGURE B.48 – DEFAULT WELD PROCESS SETTINGS

1S

MAW

1/8"

E60

10 (3

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m)

Flee

twel

d 5P

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AN

AFl

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DC

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1/8"

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m)

Flee

twel

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A2F

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8" (1

0 m

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5)N

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1/8"

E60

10 (3

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m)

Flee

twel

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A1G

, 2G

, 3G

up

3/8"

(10

mm

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1/8"

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Exc

alib

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NA

NA

Flat

1/4"

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125

(±5)

NA

DC

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1/

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7018

(3.2

mm

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xcal

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1/

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(3.2

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A2F

10 G

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(2.5

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AC

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1/

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6013

(3.2

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eld

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A3F

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AC

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MAW

1/

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6013

(3.2

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37N

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A1G

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3/8"

(10

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0 (±

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1/8"

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Flee

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NA

3G

3/8"

(10

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AC

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35" E

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Arc

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rc L

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- S

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Sup

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rc L

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3 m

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27G

MAW

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5) (

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m/m

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GM

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Spr

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Arc

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in)

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8" (

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m)

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(+ 5

) (9.

4 m

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C+

30G

MAW

- P

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m)

Sup

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rc L

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90/1

025

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(12-

19 l/

min

)2G

3/8"

(10

mm

)13

0 (+

5) (

3.3

m/m

in)

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trim

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31G

MAW

- P

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70S

-6 (1

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m)

Sup

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rc L

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90/1

025

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(12-

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min

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up

3/8"

(10

mm

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0 (+

5) (

3.3

m/m

in)

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trim

)D

C+

32FC

AW -

G.0

45" E

71T-

1 (1

.2 m

m)

UC

71A

8575

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40-5

0 (1

9-23

.5 l/

min

)Fl

at1/

4" (6

mm

)27

5 (+

5) (

7.0

m/m

in)

25D

C+

33,3

4FC

AW -

G.0

45" E

71T-

1 (1

.2 m

m)

UC

71A

8575

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40-5

0 (1

9-23

.5 l/

min

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, 3F

up3/

8" (

10 m

m)

275

(+ 5

) (7.

0 m

/min

)25

DC

+35

,36,

37FC

AW -

G.0

45" E

71T-

1 (1

.2 m

m)

UC

71A

8575

/25

40-5

0 (1

9-23

.5 l/

min

)1G

, 2G

, 3G

up

3/8"

(10

mm

)27

5 (+

5) (

7.0

m/m

in)

25D

C+

38FC

AW -

S5/

64" E

71T-

8 (2

.0 m

m)

NR

- 232

/233

NA

NA

Flat

1/4"

(6 m

m)

140

(+ 5

) (3.

5 m

/min

)20

DC

-39

,40

FCAW

- S

5/64

" E71

T-8

(2.0

mm

)N

R- 2

32/2

33N

AN

A2F

, 3F

up3/

8" (

10 m

m)

155

(+ 5

) (4.

0 m

/min

)21

DC

-41

,42

FCAW

- S

5/64

" E71

T-8

(2.0

mm

)N

R- 2

32/2

33N

AN

A1G

, 2G

3/8"

(10

mm

)13

0 (+

5) (

3.3

m/m

in)

21D

C-

43FC

AW -

S5/

64" E

71T-

8 (2

.0 m

m)

NR

- 232

/233

NA

NA

3G u

p3/

8" (

10 m

m)

125

(+ 5

) (3.

2 m

/min

)19

.5D

C-

Mat

'l (in

)Po

larit

y

VRTE

X® M

obile

- D

efau

lt W

eld

Proc

ess

Setti

ngs

WPS

#VR

Wel

ding

Pro

cess

Con

sum

able

Typ

eLi

ncol

n B

rand

WFS

(ipm

) or a

mps

Vo

ltage

Gas

Mix

ture

Gas

Flo

w (C

FH)

Posi

tion

C-1ACCESSORIESC-1

K3165-3 - VRTEX® Mobile SMAW Kit

K3268-1 - VRTEX® Arm Rest

VRTEX® MOBILE

D-1MAINTENANCED-1

CLEANING & MAINTENANCE

FMD

Taking proper care of the FMD (Face MountedDisplay) is important for optimal functioning of theequipment. Occasionally, the FMD lens should bewiped with the lint free lens wipe that is provided. Thiscan be done to remove fingerprints from the lenses.You can also use a lens cloth (e.g., from a camerashop). Paper towels or household cloths may scratchor damage the lenses and should not be used. Avoidexposing the FMD to liquids. Cleaning solutionsshould not be used to clean the FMD. Do not useIsopropyl alcohol or solutions containing alcohol toclean the lenses or plastic parts on the FMD. You canalso use a camera pressure canister to occasionallyblow out dirt.

You may want to clean the inside of the helmet occa-sionally. Be sure to do so without exposing the FMDto any unacceptable materials, as explained above.

The FMD should be kept in a clean and dry location outof direct sunlight. Avoid dirty or sandy environments,as these can lead to scratching of optics and damagethe FMD mechanical adjustments.

MONITOR

The monitor is a touch screen and can be damagedby poking it with any object other than the pad ofyour finger. Use care when cleaning screen. Useonly a soft dry cloth (cotton or flannel). Avoidchemicals and solvents (alcohol, benzine, acidic oralcazine solvent cleaners). Avoid granular or abra-sive cleaning agents.

------------------------------------------------------------------------

COMPUTER

The computer runs the clock of a Complementarymetal–oxide–semiconductor (CMOS) battery(CR2032). It is recommended that CMOS battery bereplaced every 24 months.

Note:

• In case of a drained battery an additional stepmight be necessary to power up the unit. SeeTroubleshooting Section.

• Time and date will be reset on the student report.

VRTEX® MOBILE

CAUTION

FIGURE D.1 – HELMET (FMD)

E-1TROUBLESHOOTINGE-1

VRTEX® MOBILE

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your LocalLincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CAUTION

This Troubleshooting Guide is provided to help youlocate and repair possible machine malfunctions.Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP-TOMS)”. This column describes possible symptomsthat the machine may exhibit. Find the listing that bestdescribes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” liststhe obvious external possibilities that may contribute tothe machine symptom.

Step 3. RECOMMENDED COURSE OF ACTION

This column provides a course of action for thePossible Cause, generally it states to contact yourlocal Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform theRecommended Course of Action safely, contact yourlocal Lincoln Authorized Field Service Facility.

HOW TO USE TROUBLESHOOTING GUIDE

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.Unauthorized repairs performed on this equipment may result in danger to the technician and machineoperator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, pleaseobserve all safety notes and precautions detailed throughout this manual.

__________________________________________________________________________

WARNING


VRTEX® MOBILE

Observe all Safety Guidelines detailed throughout this manual


CAUTION

PROBLEMS(SYMPTOMS)

POSSIBLE CAUSE

RECOMMENDEDCOURSE OF ACTION

There is jitter, shake or wobble inthe Helmet display and Monitor.

The weld coupon image is a differ-ent configuration than the physicalcoupon.

When the check settings are acti-vated the incorrect settings appear.

Holding the green button in does notshut down the VRTEX® MOBILE.This is normal.

The students’ reports are not acces-sible.

The helmet is too far from the workpiece. The further the helmet isfrom the work piece the more jitterthere may be in the helmet display.

Local interference such as fluores-cent light, large metallic objectand/or high frequencies.

Either the wrong coupon is on thestand or the wrong configurationhas been selected in the software.

The settings in the Instructor Modeare incorrect.

Holding the green button in doesnot shut down the VRTEX®

MOBILE. This is normal.

USB not in front of machine.

Move helmet closer to work piece.Check for loose or faulty connec-tions between the Helmet/Monitorand the VRTEX® MOBILE machine.See the Wiring Diagram.

Make sure there are not otherobjects or frequencies that are inter-fering with the system. See theInstallation section.

Press the menu icon and select‘change coupon type’. Change thesoftware selections so that theimages on the screen match thehardware you are using.

Make sure all of the settings in thetolerance editor are correct for theprocess and parameters beingused. Check for the acceptableranges for the Lincoln defaults.

To shut down the VRTEX® MOBILEselect Menu and then selectShutdown. The green button is notused for system shutdown.

The students’ reports can only besaved via the USB port on the frontof the VRTEX® MOBILE. Plug in aUSB memory device into the front ofthe machine. If a USB memorystick is not plugged into the USBport or if there is not available mem-ory on the USB stick, the students’reports will not be saved.


VRTEX® MOBILE



CAUTION

PROBLEMS(SYMPTOMS)

POSSIBLE CAUSE

RECOMMENDEDCOURSE OF ACTION

Previous weld pass data is notaccessible on the LASER screen.

The user is not sure of which toler-ance set they are using.

The machine was shut down andwill not turn back on when the greencircular button is pressed.

The user cannot weld a secondpass.

The VR FCAW/GMAW and/or VRSMAW (optional) device(s) locationdoes not correspond with the imageshown in the FMD (Face MountedDisplay) device.

The VRTEX® MOBILE does notstart up when the green circular but-ton is pressed.

“End Pass” must be activatedbefore starting a new pass. If a newcoupon is started the data will onlybe available for the first pass.Again; “End Pass” must be select-ed before a new pass is started

The tolerance set displayed in thetolerance editor is the one beingused.

The tolerance set can also be readfrom the student report.

The system may still be in the shutdown mode.

The joint configuration may be setup for one pass only.

The system may be located nearlarge metal objects.

Make sure the correct input poweris being applied to the machine.

Verify fused power switch is in theOn position.

Use the touch screen to go to passnumber and change which passdata you are looking for. Note thatsome configurations only have onepass capabilities. See the Lincolndefault tolerances.

Go to the instructor mode to changetolerances. Go to the login screen,turn the key and select tolerancesto verify tolerance set.See the Operation section.

Wait 20 seconds, then press andhold the green circular button for 5seconds to start the machine.

Check the tolerance editor to verifythe joint configuration allows formultiple pass welding.

Move the system to a suitable loca-tion. See the Installation section.

Be sure to hold the green circularbutton in for at least 5 seconds.

If the green circular button does notstay on, remove the plug on lowerpart of case front. Press and holdthe green circular button and thenpress up the push button inside thesheet metal. See Figures E.1 and

E.2.


VRTEX® MOBILE



CAUTION

FIGURE E-1 – PLUG BUTTON LOCATION

PLUG

FIGURE E-2 – PUSH BUTTON LOCATION

PUSHBUTTON UP

F-1DIAGRAMSF-1

VRTEX® MOBILE

HMD

CABL

E

MONI

TOR

M228

60-5

VGA

SPLI

TTER

S281

57-3

3

UNIG

UN T

RIGG

ER

PATR

IOT

SEU

S281

57-1

21

HELM

ET

SENS

ORS2

8157

-123

RISE

R AR

MAS

SEMB

LYST

AND

SOUR

CES2

8170

-29

ORS2

8170

-30

COMP

UTER

ASSE

MBLY

M228

60-1

1

CASE

FRO

NTUS

B PO

RT

S281

57-4

0

7-PO

RTUS

B HU

BS2

8157

-278

INPU

T RE

LAY

FUSE

D EN

TRY

MODU

LEFU

SE T

1072

8-60

(250

V/10

A)S2

8157

-230

INPU

T FI

LTER

MOV

SCOU

T LC

D42 H

MDM2

2860

-7TE

RMIN

AL B

LOCK

S

VGA6

(OUT

2)

VGA2

(OUT

1)

VGA1

(IN)

+12V

0V

VGA

IN

SENS

ORS2

8157

-123

DVI1

DVI2

ETHE

RNET

GREE

N AU

DIO

OUT

USB7

+5V

SEN1

+5V

SEN2

USB3

SOUR

CE

USB7

USB2

USB3

USB4

USB5

+5V

0V

+5V

+12V +5V0V

HOT

L1T1

A2 (-

)

A1 (+

)HO

T

NEUT

RAL

0V 0V

+12V

0V

0V

0V

USB6

CASE

BAC

K OP

EN P

ORTS

VGA6

ETHE

RNET

SPEA

KERS

S281

70-3

USB4

USB2

NEUT

RAL

HOT

TO E

ARTH

GROU

ND P

ERTH

E NA

TION

ALEL

ECTR

ICAL

CODE

NEUT

RAL

T136

40-1

8

5/12 V

DC P

OWER

SUP

PLY

M228

60-1

RED

1

RED

2

RED

3

RED

4

RED

5

GREY

1

GREY

2

GRN/

YLW

1

ORAN

GE 1

BLUE

1

BLUE

2

WHI

TE 1

WHI

TE 2

WHI

TE 3

GREE

NON

SW

ITCH

S281

57-1

0 GND1

601A

501B

502B

701F

502

C

801

D

USB2

SEN1

SEN2

USB

3

VGA1

701

A

SOUR

CE

VGA

2

VGA

6

GND

4

801

A 8

01

GND3

502

A

502

D 6

01C

601

B

801

C

701

701

C

901

701

D

901

B

GND

502

B

502

C

701

C

801

C

USB4

VGA6

801

B

701

B

GND

4

601

B

GND

3

502

D

601

C

CASE

BAC

K

S281

57-4

6

CASE

FRO

NT

GND

2

GND

1

GRN/

YLW

2

K316

5-SE

RIES

WIR

ING

DIAG

RAM

M22

860-

14PR

INT

A.05

AUDI

O IN

ORAN

GE 2

901

A

701

E

POW

ER C

ABLE

HUB

1 (P

OWER

CAB

LE)

HUB (POWER CABLE)

HUB2

(POW

ER C

ABLE

)

501

C

DVI T

O VG

A AD

APTE

R

Y-AD

APTE

RS2

8157

-133

L1Cx

L1

CxR

Cy CyL2L2

CxCy Cy

601

A

501A

501

601

SEN1

A

SEN1

B

NO

TE

: T

his

dia

gra

m is f

or

refe

rence o

nly

.

It m

ay n

ot

be a

ccura

te f

or

all

machin

es c

overe

d b

y t

his

manual.

The s

pecific

dia

gra

m f

or

a p

art

icula

r code is p

aste

d insid

e t

he

machin

e o

n o

ne o

f th

e e

nclo

sure

panels

. I

f th

e d

iagra

m is ille

gib

le,

write

to t

he S

erv

ice D

epart

ment

for

a r

epla

cem

ent.

Giv

e t

he e

quip

ment

code n

um

ber.

P-713P-713

VRTEX® MOBILE

PARTS LIST FOR

VRTEX® Mobile

This parts list is provided as an informative guide only.

It was accurate at the time of printing. These pages are only updated on theService Navigator DVD and in Lincoln Electric’s official Parts Book (BK-34).

When ordering parts, always refer to Lincoln Electric’s official Parts Book(BK-34) for the latest pages.

P-713-AP-713-A

VRTEX® MOBILE 10-05-2012

ILLUSTRATION OF SUB-ASSEMBLIES

11

66

33

55

22

44

Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page andcolumn the desired part is located on for your particular code machine.

P-713-A.1P-713-A.1


Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not listed.

VRTEX® Mobile

For Codes: 11380 & 11381

CODE NO.

11380 1 1 1 1 1 1 1(Standard Frequency)

11381 1 1 1 1 2 2 1(Alternate Frequency)

Co

ve

rs

P-713-H

6

Ca

se

Ba

ck A

sse

mb

ly

P-713-G

5

Div

ide

r P

an

el, R

ise

r A

rm a

nd

Sp

ea

ke

rsP-713-F

4

Co

up

on

Sh

elf a

nd

Co

up

on

s

P-713-E

3

Ba

se

& C

om

pu

ter

Asse

mb

ly

P-713-D

2

Ca

se

Fro

nt A

sse

mb

ly

P-713-C

1

Mis

ce

llan

eo

us I

tem

s

P-713-B.1

SUB ASSEMBLY PAGE NAME

PAGE NO.

Sub Assembly ItemNo.

MISCELLANEOUS ITEMS (THESE ITEMS ARE NOT ILLUSTRATED)

Power Cord (US) S28157-131 1 XPower Cord (EU) S28157-178 1 XMonitor M22860-5 1 XSnap on Toroid S28170-33 1 XUSB Memory Stick S28157-203A 1 XCrate G5630-12 1 X

10-05-2012

Use only the parts marked “x” in the column under theheading number called for in the model index page.

# Indicates a change this printing.

P-713-B.1

DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 WEEE

P-713-B.1

VRTEX® MOBILE

VRTEX® MOBILE

NOTES

P-713-CP-713-C


Case Front Assembly

22

55

44

77

1717

88

1A1A

3A3A

1 Case Front Assembly, Includes: L15200-16 1 X1A Case Front Welded Assembly G5630-8 1 X2 Handle Plug M19744 2 X3A Gun Bracket M22860-8 1 X3B Thread Forming Screw (Not Shown) S9225-65 2 X4 Nameplate Decal G5630-16 1 X5 VR, Green Illuminated, Push Button S28157-10 1 X6 #10-24 HN (Not Shown) CF000010 1 X7 Door Bumper T14882-1 1 X8 Hole Plug S28170-34 1 X15 Thread Forming Screw (Not Shown) S9225-65 2 X17 Input Cable Grommet S18543-4 1 X18A Plain Washer (Not Shown) (Ground Connection) S9262-27 2 X18B Lock Washer (Not Shown) E106A-1 1 X18C #10-24 HN (Not Shown) CF000010 1 X

10-05-2012VRTEX® MOBILE



P-713-C.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 WEEE

P-713-C.1


P-713-DP-713-D

Base & Computer Assembly

2B2B

1A1A

1010

1111

13A13A

15D15D

15C15C

15B15B

33

88

4A4A

5A5A

2A2A

1 Base & Computer Assembly (G5630-3), Includes: NSS 1 X1A Base G5630-1 1 X2A Caster S11124-5 2 X2B Thread Forming Screw S9225-22 8 X3 Axle S24389 1 X4A Wheel S13127-2 2 X4B Plain Washer (Not Shown) S9262-41 2 X4C Retaining Ring (Not Shown) S9776-63 2 X5A Bottle Tray L10986 1 X5B Thread Forming Screw (Not Shown) S9225-64 2 X8 Large CPU Foam S28170-12 1 X9 Velcro (Not Shown) S28157-169 6 X10 Computer Rework M22860-11 1 X11 Small CPU Foam S28170-11 1 X13A Computer Bracket M22860-2 1 X13B Carriage Bolt (Not Shown) T11827-23 2 X13C Lock Washer (Not Shown) E106A-2 2 X13D #1/4-20 HN (Not Shown) CF000017 2 X15 Center Unit Assembly (M22860-15), Includes: NSS 1 X15A Cable Connection Decal (Not Shown) M22860-17 1 X15B Patriot SEU S28157-121 1 X15C Video Splitter S28157-33 1 X15D 7 Port USB Hub S28170-42 1 X15E Velcro (Not Shown) S28157-169 8 X15F Y Adapter (Not Shown) S28157-133 1 X15G VGA Cable (M-F 3’) (Not Shown) S28157-117 2 X15H Panel Mount USB (Not Shown) S28157-40 1 X15J USB Cable (3’) (Not Shown) S28157-115 1 X




P-713-D.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-713-D.1

NSS - Not Sold Separately


P-713-EP-713-E

Coupon Shelf and Coupons

22

88

55

1A1A

9A9A

9B9B

1010

3B3B

3C3C3A3A

1A Coupon Shelf G5630-7 1 X1B Lock Washer (Not Shown) E106A-1 6 X1C #10-24 HN (Not Shown) CF000010 6 X2 Coupon Foam M22860-10 1 X3A Flat Plate Coupon S28157-127C 1 X3B “T” Coupon S28157-127D 1 X3C “V” Groove Coupon S28157-127E 1 X5 GMAW Assembly L15200-13 1 X8 Coupon Base Assembly M22860-16 1 X9A Coupon Base Bracket M22860-3 1 X9B Thread Forming Screw S9225-65 1 X10 Pivot Lock Pin S28157-67 2 X




P-713-E.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 WEEE

P-713-E.1


P-713-FP-713-F

Divider Panel, Riser Arm and Speakers

1A1A

99

2B2B

9A9A

9B9B

2A2A

5A5A6677

1B1B

9C9C

1A Divider Panel G5630-6 1 X X1B Divider Panel Foam M22860-9 1 X X1C Thread Forming Screw (Not Shown) S9225-65 4 X X2A Unigun Assembly L15200-12 1 X X2B Lead Grommet T9274-1 1 X X5A Riser Arm Assembly M22860-13A 1 X •5A Riser Arm Assembly M22860-13B 1 • X

Lead Grommet (Shown on P-713-G.1 Case Back) T9274-2 1 X X6 Coupon Riser Stand L15200-2 1 X X7 USB Powered Speakers (Set of Two) S28170-3 1 X X9 Helmet Assembly, Includes: G5630-11 1 X X9A Helmet Rework L15200-17 1 X X9B Sweat Band KP2081-5B1 1 X X9C Lead Grommet T9274-2 1 X X




P-713-F.1


P-713-F.1


P-713-GP-713-G

Case Back Assembly

1A1A

33

44

2P2P

778A8A

3333

8C8C

99

3A3A

66 6A6A

55 5A5A

2A2A

30B30B

21A21A

16A16A

3232

34342929

2D2D

1010

1 Case Back Assembly, Includes: G5630-10 1 X X1A Case Back G5630-5 1 X X2 Terminal Block Kit, Includes: S28170-39 1 X X2A Din Rail (4.5”) S22456-1 1 X X2B Plain Washer (Not Shown) S9262-27 2 X X2C Lock Washer (Not Shown) E106A-1 2 X X2D #10-24 HN CF000010 2 X X

Red Block NSS 5 X XGrey Block NSS 2 X XGrounding Block NSS 2 X XBlue Block NSS 2 X XWhite Block NSS 3 X XOrange Block NSS 2 X XYellow End Barrier NSS 2 X X

2M End Stop (Not Shown) S22461 3 X X2N Jumper (Not Shown) S28157-138 8 X X2P MOV T13640-18 1 X X3 CE Filter, Includes: S28157-230 1 X X3A CF Filter Insulation S28170-35 1 X X3B Plain Washer (Not Shown) S9262-27 2 X X3C Lock Washer (Not Shown) E106A-1 2 X X3D #10-24 HN (Not Shown) CF000010 2 X X5 VR, 5VDC Power Relay, Includes: S28157-46 1 X X5A Relay Insulation S28170-6 1 X X5B Thread Forming Screw (Not Shown) S9225-87 2 X X6 5/12 VDC Power Supply, Includes: M22860-1 1 X X6A Power Supply Insulation S28170-7 1 X X6B M3 -.5 x 5mm PPH External Sems S28170-22 4 X X7 Entry Module Assembly, Includes: S28170-19 1 X X7A Entry Module S28170-2 1 X X7B Fuse (Not Shown) T10728-60 2 X X7C Flat Head Screw (Not Shown) S28170-20 2 X X8A Ethernet Receptacle M19969-14 1 X X8B Self Tapping Screw (Not Shown) S8025-118 2 X X8C Ethernet Cover M22444 1 X X8D Ethernet Patch Cable M19969-2 1 X X9 Ground Decal T13260-4 1 X X10 Door Bumper T14882-1 1 X X16A #10-24 HN (Ground Connection) CF000010 2 X X16B Plain Washer (Not Shown) S9262-27 2 X X16C Lock Washer (Not Shown) E106A-1 1 X X21A VGA Plate S28170-23 1 X X21B Lock Washer (Not Shown) E106A-1 2 X X21C #10-24 HN (Not Shown) CF000010 2 X X26 Thread Forming Screw (Not Shown) S9225-65 2 X X29 Plug Button S28157-162 1 X X30A Cable Assembly (Not Shown) M22860-12 1 X X30B Lead Grommet T9274-4 1 X X31 Snap On Toroid (Not Shown) S28170-33 1 X X32 Lead Grommet T9274-2 1 X X




P-713-G.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7

P-713-G.1

33 Rating Plate (Std Freq) M22860-19 1 X •33 Rating Plate (Alt Freq) M22860-20 1 • X34 Warning Decal L8064-1 1 X X




P-713-G.2


P-713-G.2

VRTEX® MOBILE

NOTES


P-713-HP-713-H

Covers

7B7B3A3A

66

1A1A

4A4A

8A8A

9A9A

9B9B

8B8B

8C8C

55

2A2A

1A Door L10971 1 X1B Self Tapping Screw (Not Shown) S8025-76 1 X1C Plain Washer (Not Shown) S9262-97 4 X1D Rivet (Not Shown) T12584-3 4 X2A Small Side Panel G5630-2 1 X2B Thread Forming Screw (Not Shown) S9225-65 6 X3A Side Panel L11546 1 X3B Thread Forming Screw (Not Shown) S9225-65 11 X4A Door & Hinge Assembly L10975 1 X4B Thread Forming Screw (Not Shown) S9225-65 4 X5 Door Bumper T14882 5 X6 Decal, LECO Logo S27368-3 2 X7A Side Decal (Not Shown) (G5630-15A) (Part of G5630-15) NSS 1 X7B Side Decal (G5630-15B) (Part of G5630-15) NSS 1 X8A Top Decal (L15200-20A) (Part of L15200-20) NSS 1 X8B Top Decal (L15200-20B) (Part of L15200-20) NSS 1 X8C Top Decal (L15200-20C) (Part of L15200-20) NSS 1 X9A Set-Up Decal (L15200-19A) (Part of L15200-19) NSS 1 X9B Set-Up Decal (L15200-19B) (Part of L15200-19) NSS 1 X




P-713-H.1


P-713-H.1

NSS - Not Sold Separately

WARNING

AVISO DEPRECAUCION

ATTENTION

WARNUNG

ATENÇÃO

Spanish

French

German

Portuguese

Japanese

Chinese

Korean

Arabic

READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TOBE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.

SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOSCONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.

LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS AETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.

LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.

l Do not touch electrically live parts orelectrode with skin or wet clothing.

l Insulate yourself from work andground.

l No toque las partes o los electrodosbajo carga con la piel o ropa moja-da.

l Aislese del trabajo y de la tierra.

l Ne laissez ni la peau ni des vête-ments mouillés entrer en contactavec des pièces sous tension.

l Isolez-vous du travail et de la terre.

l Berühren Sie keine stromführendenTeile oder Elektroden mit IhremKörper oder feuchter Kleidung!

l Isolieren Sie sich von denElektroden und dem Erdboden!

l Não toque partes elétricas e elec-trodos com a pele ou roupa molha-da.

l Isole-se da peça e terra.

l Keep flammable materials away.

l Mantenga el material combustiblefuera del área de trabajo.

l Gardez à l’écart de tout matérielinflammable.

l Entfernen Sie brennbarres Material!

l Mantenha inflamáveis bem guarda-dos.

l Wear eye, ear and body protection.

l Protéjase los ojos, los oídos y elcuerpo.

l Protégez vos yeux, vos oreilles etvotre corps.

l Tragen Sie Augen-, Ohren- und Kör-perschutz!

l Use proteção para a vista, ouvido ecorpo.

WARNING

AVISO DEPRECAUCION

ATTENTION

WARNUNG

ATENÇÃO

Spanish

French

German

Portuguese

Japanese

Chinese

Korean

Arabic

LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA ASPRÁTICAS DE SEGURANÇA DO EMPREGADOR.

l Keep your head out of fumes.l Use ventilation or exhaust to

remove fumes from breathing zone.

l Los humos fuera de la zona de res-piración.

l Mantenga la cabeza fuera de loshumos. Utilice ventilación oaspiración para gases.

l Gardez la tête à l’écart des fumées.l Utilisez un ventilateur ou un aspira-

teur pour ôter les fumées des zonesde travail.

l Vermeiden Sie das Einatmen vonSchweibrauch!

l Sorgen Sie für gute Be- undEntlüftung des Arbeitsplatzes!

l Mantenha seu rosto da fumaça.l Use ventilação e exhaustão para

remover fumo da zona respiratória.

l Turn power off before servicing.

l Desconectar el cable de ali-mentación de poder de la máquinaantes de iniciar cualquier servicio.

l Débranchez le courant avant l’entre-tien.

l Strom vor Wartungsarbeitenabschalten! (Netzstrom völlig öff-nen; Maschine anhalten!)

l Não opere com as tampas removidas.l Desligue a corrente antes de fazer

serviço.l Não toque as partes elétricas nuas.

l Do not operate with panel open orguards off.

l No operar con panel abierto oguardas quitadas.

l N’opérez pas avec les panneauxouverts ou avec les dispositifs deprotection enlevés.

l Anlage nie ohne Schutzgehäuseoder Innenschutzverkleidung inBetrieb setzen!

l Mantenha-se afastado das partesmoventes.

l Não opere com os paineis abertosou guardas removidas.

• Sales and Service through Subsidiaries and Distributors Worldwide •

Cleveland, Ohio 44117-1199 U.S.A. TEL: 888.935.3878 FAX: 216.383.8823 WEB SITE: www.lincolnelectric.com

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Documents

IM10136 VRTEX Mobile Instruction Manual (10-12) P-713