30
ILLUSTRATED PARTS BOOK Front Tine Tiller MODELS: PFTT140BE, PFTT150B

ILLUSTRATED PARTS BOOK - Powermate Outdoor … REV. 20110921 2 Table of Contents Top Level Assembly 3 Engine – Top Level Assembly .. 4 Handle Assembly 5-6 Swing Plate Assembly 7

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Page 1: ILLUSTRATED PARTS BOOK - Powermate Outdoor … REV. 20110921 2 Table of Contents Top Level Assembly 3 Engine – Top Level Assembly .. 4 Handle Assembly 5-6 Swing Plate Assembly 7

ILLUSTRATED PARTS BOOK Front Tine Tiller MODELS: PFTT140BE, PFTT150B

Page 2: ILLUSTRATED PARTS BOOK - Powermate Outdoor … REV. 20110921 2 Table of Contents Top Level Assembly 3 Engine – Top Level Assembly .. 4 Handle Assembly 5-6 Swing Plate Assembly 7

A201030 REV. 20110921 2

Table of Contents Top Level Assembly………………………………………… 3 Engine – Top Level Assembly…………………………….. 4 Handle Assembly…………………………………………… 5-6 Swing Plate Assembly……………………………………… 7 Swing Plate Mount Assembly……………………………… 8 Base Assembly……………………………………………… 9-10 Tine and Transmission Assembly…………………………. 11-12 Inspection Plates…………………………………………….. 13 Warning and Safe Operation Labels………………………. 14-15 Kohler CARB Engine (A200622)-Consult Your Local Supplier RV140 Engine (A200362) Cylinder Head……………………………………………….. 16 Short Block Assembly………………………………………. 17-18 Camshaft……………………………………………………... 19 Fan Shield……………………….…………………………… 20 Recoil Starter………………………………………………… 21 Carburetor……………………………………………………. 22-23 Flywheel / Ignition…………………………………………… 24 Air Cleaner…………………………………………………… 25 Control………………………………………………………… 26 Muffler………………………………………………………… 27 Fuel Tank…………………………………………………….. 28 Decals………………………………………………………… 29

Page 3: ILLUSTRATED PARTS BOOK - Powermate Outdoor … REV. 20110921 2 Table of Contents Top Level Assembly 3 Engine – Top Level Assembly .. 4 Handle Assembly 5-6 Swing Plate Assembly 7

A201030 REV. 20110921 3

REF. NO. RQD1 12 13 14 15 16 17 1

Base AssemblyTines & Transmission AssemblyInspection Plates

DESCRIPTIONEngine-Top Level AssemblyHandle AssemblySwing Plate AssemblySwing Plate Mount Assembly

PART NO.See Page 4See Page 5

See Page 11See Page 13

See Page 7See Page 8See Page 9

Top Level Assembly

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A201030 REV. 20110921 4

REF. NO. RQD1 12 13 14 15 36 37 68 39 1

10 111 212 113 114 115 116 117 1

Bolt, M8x130Bolt, M10x130 (Carb Engine)Bolt, M8x150

Bolt, 3/8-24

Fan, PulleyKey, EngineEngine PulleySpacer, 10x32x4Spring Washer, M10

Oil Hang Tag - Fuel TankNut, M8Spring Washer, M8Flat Washer, M8Spacer, Engine Mounting

PART NO.A200362A200363

Reference Only

DESCRIPTIONEngine, RATO 139cc VerticalEngine, Kohler (Carb) VerticalOil Hang Tag - Oil Dipstick

A200664A200655A200812A200656

Reference OnlyA200524A200514A200506

A200718

A200714A200715A200716A200717A200531

Engine – Top Level Assembly

Page 5: ILLUSTRATED PARTS BOOK - Powermate Outdoor … REV. 20110921 2 Table of Contents Top Level Assembly 3 Engine – Top Level Assembly .. 4 Handle Assembly 5-6 Swing Plate Assembly 7

A201030 REV. 20110921 5

Handle Assembly

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A201030 REV. 20110921 6

Handle Assembly REF. NO. RQD

1 12 13 14 15 16 27 18 19 1

10 111 112 113 114 115 116 117 118 219 120 421 422 423 424 425 426 127 1Decal, Lower Handle A200945

Spring Washer, M0 A200531Bolt, M10x25 A200539Handle, Lower-25mm Tube A200371

Flat Washer, M8 A200506Knob, Handle A200486Flat Washer, M10 A200518

Grip, Handle-25mm Tube A200369Decal, Brand Label - Powermate Reference OnlyBolt, Handle-25mm Tube A200487

Clutch Lever-25mm Tube A200367Decal, Clutch Control A200947Cotter Key, 2x37 A200671

Upper Handle, 25mm Tubing A200366Pin, 6x40 A200700Rubber Spacer, Clutch Lever A200490

Bracket, Clutch Cable-25mm Tube A200365Flat Washer, M6 A200496Lock Nut, M6 A200497

Flat Washer, M5 A200502Clutch Cable A200707Bolt, M6x45 A200488

Locknut, M5 A200500Spring, Clutch Cable A200503Bracket, Clutch Rod A200501

DESCRIPTION PART NO.Kit, Clutch Cable Control-25mm Tube A200364Rod, Clutch A200701

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A201030 REV. 20110921 7

REF. NO. RQD1 22 23 24 25 26 17 18 29 410 311 212 113 114 215 216 117 1

Cotter Key, 2x37

A200514A200524

Wheel, 8 Inch

DESCRIPTIONHubcap, 8" WheelFlange Bolt, M8x12Flat Washer, M8

Pin, Ball Detent

Flat Washer, M12Axle, Swing PlateDecal, Pinch PointSpring Washer, M8Lock Nut, M8

Flat Washer, M14

Drag Bar, Three Hole

Axle, Wheel - ThreadedSwing PlateBolt, M8x30Flat Washer, M8

A200379A200378

PART NO.A200373A200374A200506

A200376A200692A200545A200506A200671A200689A200691A200942

A200375A200688

Swing Plate Assembly

1 2 3 4

5 6 7 8

9

11

10

12

13

14 15

16

17

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A201030 REV. 20110921 8

Swing Plate Mount Assembly

REF. NO. RQD1 62 43 44 15 16 4Nut, M10 A200532

Flat Washer, M10 A200518Swing Plate Mounting Frame A200667Grommet A200569

DESCRIPTION PART NO.Bolt, M10x25 A200539Spring Washer, M10 A200531

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A201030 REV. 20110921 9

Base Assembly

7

6

5

4

3

2

10 9

8

16

15

14

13

12

11

17

4

20

19

18

25

22

24 23

21

29

28

26

19

27

25

22

32

33

30

31

26

25

1

Page 10: ILLUSTRATED PARTS BOOK - Powermate Outdoor … REV. 20110921 2 Table of Contents Top Level Assembly 3 Engine – Top Level Assembly .. 4 Handle Assembly 5-6 Swing Plate Assembly 7

A201030 REV. 20110921 10

Base Assembly REF. NO. RQD

1 12 13 14 25 16 17 18 19 1

10 111 112 113 114 215 116 117 118 119 220 121 222 223 124 125 1026 627 128 129 430 231 632 633 6

DESCRIPTION PART NO.Kit, Tension Idler A200826Lock Nut, M8 A200524Spring Washer, M8 A200514Flat Washer, M8 A200506Bushing, Belt A200658Flat Washer, 8x22x2 A200513Tensioner Arm Reference OnlySpring, Clutch A200676Bushing, Tensioner Arm A200677Cotter Key, 1.5x20 A200678Clip, Clutch Cable A200520Pin, 6x16 A200521Tensioner A2006816200 Ball Bearing Reference OnlyCirclip, 10 Reference OnlyCirclip, 30 Reference OnlyBolt, M8x60 A200625Lock Nut, M8 A200524Spring Washer, M8 A200514Flat Washer, M8 A200506Bushing, Belt A200658Locknut, M6 A200497Bracket, Clutch Cable A200665Mounting Frame, Curved A200380Flat Washer, M6 A200496Bolt, M6x18 A200654Bolt, M8x50 A200652Tine Shield, Curved A200381Spring Washer, M6 A200561

Locknut, M6 A200497

Shield, Extension A200383Bolt, M6x12 A200685Flat Washer, M6 A200496

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A201030 REV. 20110921 11

Tine and Transmission Assembly

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REF. NO. RQD1 12 13 14 15 16 17 18 69 Gear Box Seal Cover 2

10 Transmission Seal 25x40x7 211 Hex Flange Bolt, M6x25 412 Hex Flange Bolt, M10x14 213 Hex Flange Bolt, M6x35 414 215 Housing, Left Gear Box 116 117 218 219 220 121 122 123 124 125 126 127 128 129 430 431 132 133 134 135 136 137 138 239 240 241 2

A200524A200578A200532

A200617A200640A200642A200533

Reference OnlyReference OnlyReference Only

A200827A200615

Reference OnlyReference OnlyReference OnlyReference OnlyReference Only

Reference OnlyReference OnlyReference OnlyReference OnlyReference Only

Reference OnlyReference OnlyReference OnlyReference OnlyReference Only

A200621Reference OnlyReference OnlyReference OnlyReference Only

A200662A200663A200829A200619A200620

PART NO.A200659A200822A200660A200661

Lock Nut, M10

Bolt, M8x45Lock Nut, M8Bolt, M10x45

Right Tine, InsideRight Tine, Outside

Kit, Right & Left TineLeft Tine, OutsideLeft Tine, Inside

Flat Washer, M86204 Ball Bearing30203 Bearing

Lock Nut, M6Hex Flange Bolt, M8x25Spring Washer, M8

Worm GearHousing, Right Gear BoxFlat Washer, M6

Worm ShaftBearing 30203, Gear BoxKey 5x9x22, Gear Box

Washer, Gear BoxCirclip, 25Tine Shaft

Gear Box GasketBall Bearing 6005, Gear Box

Flat Washer, M10

Key, 4x6.5x16Kit, Transmission AssemblyHex Bolt, M6x12

Lock Nut, M12Flat Washer, 12x28x3Pulley, Transmission

DESCRIPTIONDrive Belt, 10PJ508Kit, Transmission Pulley

Tine and Transmission Assembly

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Inspection Plates

REF. NO. RQD1 82 83 14 15 16 1Decal, Powermate Brand Reference Only

Rear Inspection Plate A200686Front Inspection Plate, Curved A200384Decal, Gear Drive Reference Only

DESCRIPTION PART NO.Bolt, M6x12 A200685Flat Washer, M6 A200496

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A201030 REV. 20110921 14

Warning and Safe Operation Labels

1

2 3

4 5

6

7 8 9

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Warning and Safe Operation Labels – Cont.

REF. NO. DESCRIPTION PART NO. QTY

1 Decal, Safe Operation Warning A201742 1

2 Decal, Swing Plate Pinch Point Warning A200942 1

3 Decal, Belt Covers Warning A201747 1

4 Decal, Rotating Tines Warning A201744 2

5 Decal, Outdoor Use Only Warning A201758 1

6 Decal, Belt Tension Adjustment Warning A201738 1

7 Decal, Hot Surface Warning A201755 1

8 Decal, Clutch Control A200947 1

9 Decal, Hand Placement While Starting A200945 1

10 Kit, Warning and Safe Operation Decal (# 1-9) A201871 1

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Cylinder Head

REF. NO. DESCRIPTION PART NO. RQD

1 Cover, Cylinder Head A201566 1

2 Gasket, Cylinder Head Cover A201567 1

3 Head, Cylinder A201568 1

4 Gasket, Cylinder Head A201569 1

5 Flange Bolt, Cylinder Cover A201570 4

6 Plug, Spark (Torch F7TC, NGK BPGES, Champion RN9YC4) A201233 1

7 Flange Bolt, Cylinder Head A201571 4

8 Bolt, Stud A201572 2

9 Pin, Dowel A201573 2

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Short Block Assembly

43

2 2

3

4

5 6

7

10

31

30

26

25

14

13

15 16

16

18

20

19

18

17

21 24

23

22

28

29

27

32

33

37

36 35

34

39

38

40

41

42

42

44

45 46

47

48

49 50

51 52

1

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A201030 REV. 20110921 18

Short Block Assembly REF. NO. DESCRIPTION PART NO. RQD

1 Kit, Short Block (includes # 2-40) A202153 1 2 Bolt, Breather Bracket A201583 2 3 Plate, Breather Cover A201584 1 4 Gasket, Breather Cover A201585 1 5 Retainer, Breather A201586 1 6 Element, Breather A201587 1 7 Shield, Crankcase Rear A201588 1 8 Seal, Oil A201581 1 9 Bolt, Rear Shield A201582 1 10 Sub Assembly, Crankcase Reference Only 1 11 Key, Flywheel A201618 1 12 ASM, Crankshaft Reference Only 1 13 ASM, Connecting Rod A201615 1 14 Rod, Connecting Reference Only 1 15 Cap, Rod Reference Only 1 16 Bolt, Rod Reference Only 2 17 Kit, Piston (includes # 18-20) A202154 1 18 Clip, Piston Pin Reference Only 2 19 Pin, Piston Reference Only 1 20 Piston Reference Only 1 21 Kit, Piston Ring (includes # 22-24) A201611 1 22 Ring, Piston – 1 Reference Only 1 23 Ring, Piston – 2 Reference Only 1 24 Ring Set, Oil Reference Only 1 25 Gasket, Crankcase A201592 1 26 ASM, Governor A201607 1 27 Washer, Spacer Reference Only 2 28 ASM, Governor Mechanism Reference Only 1 29 Gear, Governor Drive Reference Only 1 30 Washer, Spacer Reference Only 2 31 Shaft, Governor Reference Only 1 32 Clip, Retainer Reference Only 1 33 Sleeve, Governor Actuator Reference Only 1 34 Bolt, Governor Plate A201596 1 35 Plate, Governor A201597 1 36 Pin, Dowel Reference Only 2 37 Rubber Bracket, Oil Reference Only 1 38 Cover, Crankcase Reference Only 1 39 Bolt, Flange A201600 7 40 Seal, Oil A201599 1 41 Bracket, Fuel Tank Right A201580 1 42 Bolt, Side Shield Flange A201578 2 43 Bolt, Right Tank Bracket A201579 1 44 Shield, Crankcase Side A201576 1 45 Sub Assembly, Oil Dipstick A201577 1 46 Dipstick, Oil Reference Only 1 47 Bracket, Fuel Tank Left A201589 1 48 Bolt, Left Tank Bracket A201590 1 49 Arm, Governor A201591 1 50 Washer, 6x13x1 A201256 1 51 Seal, Oil 6x11x4 A201257 1 52 Pin, Governor A201258 1

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A201030 REV. 20110921 19

Camshaft

REF. NO. DESCRIPTION PART NO. RQD

1 Nut, Valve Lock Reference Only 2

2 Nut, valve Adjusting Reference Only 2

3 Seat, Valve Spring Reference Only 2

4 Valve, Rocker Reference Only 2

5 Spring, Valve Reference Only 2

6 Retainer, Valve Spring Reference Only 1

7 Bolt, Valve Adjusting Reference Only 2

8 Valve, Intake Reference Only 1

9 Bracket, Valve Reference Only 1

10 Rod, Camshaft Reference Only 2

11 Lifter, Valve A201630 2

12 ASM, Camshaft A201631 1

13 Spring, Actuator A201632 1

14 Valve, Exhaust Reference Only 1

15 Kit, Valve A201634 1

15

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A201030 REV. 20110921 20

Fan Shield

REF. NO. DESCRIPTION PART NO. RQD

1 Kit, Engine Shroud A201761 1

2 Shroud, Engine Reference Only 1

3 Decal, Outdoor Use Only Warning A201758 1

4 Decal, Spec A201753 1

5 Decal, Hot Surface Warning A201755 1

6 Decal, Brand A201752 1

7 Decal, Fuel Usage A201756 1

8 Bolt, Housing A201637 3

9 Shroud, Recoil ASM A201636 1

10 Stud, Recoil Shroud - 1 A201638 2

11 Stud, Recoil Shroud - 2 A201639 1

1

2

8

4

3

5

6 7

9

10

11

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Recoil Starter

REF. NO. DESCRIPTION PART NO. RQD

1 Rope, Starter A201640 1

2 Handle, Starter A201641 1

3 Housing, Starter A201642 1

4 Spring, Starter A201643 1

5 Sheave, Starter A201644 1

6 Clip, Cable Cover A201645 1

7 Pawl Spring, Starter A201646 2

8 Pawl, Starter A201647 2

9 Spring, Retention A201648 1

10 Spacer A201649 1

11 Cover, Drive A201650 1

12 Bolt, Shoulder A201651 1

13 Nut, Recoil Cover A201652 3

14 ASM, Recoil Starter A201653 1

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A201030 REV. 20110921 22

Carburetor

6 30

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Carburetor REF. NO. DESCRIPTION PART NO. RQD

1 Gasket, Insulator Reference Only 1

2 Spacer, Gasket Reference Only 2

3 Gasket, Carburetor Reference Only 3

4 Heat Shield, Carburetor Reference Only 1

5 ASM, Carburetor A201658 1

6 Kit, Carburetor Gasket (Incl. #1-4, 21,23,25) A201659 1

7 ASM, Throttle Shaft Reference Only 1

8 Ring, Seal Reference Only 1

9 Screw, Air Purge Reference Only 1

10 Spring, Tension Reference Only 1

11 Screw, Air Adjustment Reference Only 1

12 Nozzle, Main Reference Only 1

13 Nozzle, Jet Reference Only 1

14 Float Reference Only 1

15 Valve, Float Reference Only 1

16 Spring, Float Reference Only 1

17 Pin, Fulcrum Reference Only 1

18 Body, Carburetor Reference Only 1

19 Fitting, Primer Inlet Reference Only 1

20 Fitting, Fuel Inlet Reference Only 1

21 Gasket, Float Bowl Reference Only 1

22 Bowl, Float Reference Only 1

23 Gasket, Drain Plug Reference Only 1

24 Plug, Drain Reference Only 1

25 Gasket, Bowl Retainer Reference Only 1

26 Retainer, Bowl Reference Only 1

27 Bulb, Primer Reference Only 1

28 Body, Primer Reference Only 1

29 Line, Primer Fuel Reference Only 1

30 ASM, Primer Bulb A201683 1

31 Clip, Fuel Line Reference Only 2

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Flywheel / Ignition

REF. NO. DESCRIPTION PART NO. RQD

1 Nut, Flywheel A201685 1

2 Fan, Flywheel A201686 1

3 Flywheel A201687 1

4 Bolt, Flange A201688 2

5 Bolt, Crankcase Shield A201689 1

6 Shield, Crankcase Side A201690 1

7 Ground Wire, Engine Kill Switch A201691 1

8 Switch, Engine Kill A201692 1

9 Lead, Low Tension A201693 1

10 Clip, Wire A201694 2

11 Coil, Ignition A201695 1

2

3

4

5 6

7

8

9 10

10

11

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A201030 REV. 20110921 25

Air Cleaner

REF. NO. DESCRIPTION PART NO. RQD

1 Gasket, Air Filter A201696 1

2 Tube, Breather A201697 1

3 Nut, M6 A201324 2

4 Kit, Air Filter Housing A201763 1

4.1 Housing, Air Cleaner Reference Only 1

4.2 Decal, Primer A201759 1

5 Pap, Deflector A201699 1

6 Element, Filter A201700 1

7 Kit, Air Filter Cover A201764 1

7.1 Cover, Air Filter Reference Only 1

7.2 Decal, Air Filter Maintenance A201754 1

4.1

4.2

7.1

7.2

7

4

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A201030 REV. 20110921 26

Control

REF. NO. DESCRIPTION PART NO. RQD

1 Rod, Governor A201702 1

2 Spring, Throttle Return A201703 1

3 Bracket, Throttle Control A201704 1

4 Clip – 1 A201705 1

5 Clip – 2 A201706 1

6 Bolt, Governor Arm A201707 1

7 Nut, Governor A201708 1

8 Arm, Governor A201709 1

9 Spring, Governor A201710 1

10 Bolt, Throttle Control Bracket A201711 2

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Muffler

REF. NO. DESCRIPTION PART NO. RQD

1 Shield, Muffler A201712 1

2 ASM, Muffler A201713 1

3 Gasket, Muffler A201714 1

4 Nut, Muffler A201715 2

5 Stud, Muffler A201716 2

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A201030 REV. 20110921 28

Fuel Tank

REF. NO. DESCRIPTION PART NO. RQD

1 Tank, Fuel A201717 1

2 Cap, Fuel Reference Only 1

3 Filter, Fuel Reference Only 1

4 Valve, Fuel Reference Only 1

5 ASM, Fuel Cap A201721 1

6 Filter, Fuel A201722 1

7 Clamp, Fuel Line – 1 A201723 1

8 Line, Fuel A201724 1

9 Clamp, Fuel Line – 2 A201725 1

10 Bolt, Tank Mounting A201726 2

11 ASM, Fuel Tank A201727 1

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A201030 REV. 20110921 29

Decals

1 2

3 4 5

6 7

8 9

REF. NO. DESCRIPTION PART NO. QTY

1 Decal, Brand Reference Only 1

2 Decal, Spec Reference Only 1

3 Decal, Air Filter Maintenance Reference Only 1

4 Decal, Hot Surface Warning A201755 1

5 Decal, Fuel Usage A201756 1

6 Decal, On/Off Reference Only 1

7 Decal, Outdoor Use Only Warning A201758 1

8 Decal, Primer Reference Only 1

9 Decal, Oil Fill Reference Only 1

10 Kit, Engine Decal (# 1-9) A201751 1

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MAT Engine Technologies, LLC Long Grove, IL 60047 Rev. 20110921