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3ILLIG Home of Thermoforming
We are a worldwide leading family business of thermoforming systems,
packaging systems and tool systems.
We offer our customers innovative and economical thermoforming systems
and intelligent packaging solutions.
4ILLIG Home of Thermoforming
With ILLIG's line expertise you also benefit from more than
seven decades of experience, unique know-how and the
complete product range.
5ILLIG Home of Thermoforming
We ensure the sustainable economic success of our customers with highly
qualified and motivated employees worldwide.
Since 1946, our customers in over 80 countries have been successful with
ILLIG systems - and we with them.
1946
750
180
80
80
100
founded
staff
patents
countries
% exports
% motivation
6ILLIG Home of Thermoforming
360° packaging development
With high-performance packaging systems and our 360° packaging
development Pactivity®, we design the resource-efficient and sustainable
solutions of tomorrow.
We inspire our customers with our innovative strength and customer orientation.
7ILLIG Home of Thermoforming
With Toolsys systems we offer you more productivity, enhanced process
stability and higher quality.
The decisive advantage of ILLIG is the complete project planning of the
process around the forming tool, the so-called tool set.
TOOLSYS
8ILLIG Home of Thermoforming
We ensure high availability and productivity of ILLIG systems through
innovative service products. With our worldwide service organization, we
ensure optimal support for our customers.
Service
11ILLIG Home of Thermoforming
1956
This year the foundation stone for
today's success was laid with the
construction of the first vacuum
forming machine type UA 100.
Milestones (extract)
12ILLIG Home of Thermoforming
Production of the RDM 37
automatic rapid forming
machine in the 70s
Milestones (extract)
13ILLIG Home of Thermoforming
1968
Construction of the first packaging line in which
forming, filling and sealing are integrated.
Milestones (extract)
14ILLIG Home of Thermoforming
1983
Invention of the preheater VHW.
Evolution into a PP specialist.
1984
New standard for hygiene in production.
Invention of tilting technology. First
thermoformer with this technology is the
RDM 50K.
Milestones (extract)
15ILLIG Home of Thermoforming
1993
Invention of the IML-T technology
(In-Mold-Labeling in thermoforming).
1994
Presentation of the first fully aseptic
forming, filling and sealing machine
with a capacity of 700,000 yoghurt
cups per day.
Milestones (extract)
16ILLIG Home of Thermoforming
1995
Development of innovative tools for
forming/punching technology.
Standards in precision, temperature
control technology and service life.
2004
First 3rd generation thermoformer
with RDM 78K in operation.
Milestones (extract)
17ILLIG Home of Thermoforming
2013
The IC-Machines ® (ILLIG Intelligent
Control Concept) represent a
Quantum Leap in Thermoforming.
2016
With "Cleantivity ®" ILLIG sets a
new milestone for clean production
processes with high quality time.
Milestones (extract)
18ILLIG Home of Thermoforming
Today
The 360 degree tailor-made
packaging development "Pactivity ®"
supports and accompanies customers
from the first shape or packaging idea
to the high-performance production
line.
Milestones (extract)
20ILLIG Home of Thermoforming
ILLIG Group
Worldwide
ILLIG Heilbronn (Headquarters) I ILLIG Romania I ILLIG France I ILLIG UK I ILLIG USA I ILLIG Latam
ILLIG Latin America I ILLIG Japan I ILLIG China I ILLIG India I ILLIG Middle East I ILLIG Far East
+
Commercial agencies in over 80 countries
22ILLIG Home of Thermoforming
ILLIG Headquarters
Parts production &
Tool construction
Customer Center
Showroom
Administration
Development
Education
& Training
Assembly
24ILLIG Home of Thermoforming
The principle
of thermoforming Plastics
are
supplied
as foil or
sheet
Plastic is
heated in
the
elasto-
plastic
zone
Plastic is
moulded with
a forming tool
and cooled
down until the
moulded part
is stable
The moulded
part (e.g. cup)
is punched
out and
demoulded
The
moulded
parts are
stacked and
packaged
25ILLIG Home of Thermoforming
Kompetenzbereiche
Division
Automatic roll-fed
thermoformers, separate
forming and punching
Division
Automatic roll-fed
thermoformers for
forming/punching tools
Division
Sheet processing machines
Division
Mold- and Toolshop
Division
Skin- and blister
packaging machines
Division
Form-, fill- and seal lines
Division
Service
27ILLIG Home of Thermoforming
Individual packaging solutions
Discover the moulding and packaging technology with numerous application examples
for thermoformed parts, from the food industry to the automotive industry.
28ILLIG Home of Thermoforming
Cup
Decorate your cups brilliantly on up to five sides. Use the new
attractive possibilities to position your product perfectly on the
point of sales with ILLIG know-how.
29ILLIG Home of Thermoforming
Cup
Decorate your cups brilliantly on up to five sides. Use the new
attractive possibilities to position your product perfectly on the
point of sales with ILLIG know-how.
30ILLIG Home of Thermoforming
Trays
Trays and hinged packages for food are functional and emotional at the same time. They protect
and present content, provide information and have a sales-promoting effect. ILLIG realises
packaging in a sustainable, resource-efficient and environmentally friendly way.
31ILLIG Home of Thermoforming
Trays
Trays and hinged packages for food are functional and emotional at the same time. They protect
and present content, provide information and have a sales-promoting effect. ILLIG realises
packaging in a sustainable, resource-efficient and environmentally friendly way.
32ILLIG Home of Thermoforming
An ILLIG thermoforming machine
for trays produces 1.2 million fruit
and meat trays per day. If all the
trays of a day's production are
lined up, the Stuttgart-Munich line
is laid.
Stuttgart - Munich
33ILLIG Home of Thermoforming
Blister packaging
Increased brand competence with a brilliantly refined cardboard, sealed
with a precisely fitting transparent blister cap. ILLIG gives trademarked
products originality protection.
34ILLIG Home of Thermoforming
Blister packaging
Increased brand competence with a brilliantly refined cardboard, sealed
with a precisely fitting transparent blister cap. ILLIG gives trademarked
products originality protection.
35ILLIG Home of Thermoforming
Capsules
Customized packaging development in thermoforming with Pactivity®.
ILLIG has developed the first thermoformed coffee capsules together with
customers. An example of numerous future-oriented solutions.
36ILLIG Home of Thermoforming
Capsules
Customized packaging development in thermoforming with Pactivity®.
ILLIG has developed the first thermoformed coffee capsules together with
customers. An example of numerous future-oriented solutions.
37ILLIG Home of Thermoforming
A single ILLIG cup machine can
theoretically supply all of Cologne
with coffee. Because 180,000
coffee capsules are produced per
hour on one ILLIG machine. With
an average German coffee
consumption of 4 cups per day,
this is quite enough for the daily
requirements of the cathedral city.
Kaffee für ganz Köln
38ILLIG Home of Thermoforming
Lid
Exactly fitting lids, transparent or non-transparent with eye-catching messages close
containers precisely. Perfectly manufactured on ILLIG thermoforming systems.
39ILLIG Home of Thermoforming
Lid
Exactly fitting lids, transparent or non-transparent with eye-catching messages close
containers precisely. Perfectly manufactured on ILLIG thermoforming systems.
40ILLIG Home of Thermoforming
Forming, filling and sealing
Eye-catcher in the refrigerated shelf. You can play in the Champions League with ILLIG
moulding, filling and sealing systems. A packaging system for the complete process of
forming, decorating, filling, sealing and product handling according to your requirements.
41ILLIG Home of Thermoforming
Forming, filling and sealing
Eye-catcher in the refrigerated shelf. You can play in the Champions League with ILLIG
moulding, filling and sealing systems. A packaging system for the complete process of
forming, decorating, filling, sealing and product handling according to your requirements.
44ILLIG Home of Thermoforming
Design4Recycling
1. Recycling companies process the raw material plastic
2. Various semi-finished products such as sheets and
rolls can be produced from plastic granulate
3. ILLIG customers produce products and applications
from it
4. Consumers and businesses use the products and
then dispose of them
5. Consumers separate the packaging according to type
6. Disposal companies deliver the recyclable plastic to
companies for recycling
45ILLIG Home of Thermoforming
ILLIG develops needs-based solutions and shapes the technology of the qualitative and
resource-saving thermoforming of tomorrow. Productive, clean, energy-efficient and
sustainable - Circular Thinking! just the way it is.
Design4Recycling
Cardboard IML-T
46ILLIG Home of Thermoforming
Design4Recycling
Cardboard-Blister
ILLIG develops needs-based solutions and shapes the technology of the qualitative and
resource-saving thermoforming of tomorrow. Productive, clean, energy-efficient and
sustainable - Circular Thinking! just the way it is.
47ILLIG Home of Thermoforming
Design4Recycling
Bio-Plastic
ILLIG develops needs-based solutions and shapes the technology of the qualitative and
resource-saving thermoforming of tomorrow. Productive, clean, energy-efficient and
sustainable - Circular Thinking! just the way it is.
48ILLIG Home of Thermoforming
Design4Recycling
Up-Cycling
ILLIG develops needs-based solutions and shapes the technology of the qualitative and
resource-saving thermoforming of tomorrow. Productive, clean, energy-efficient and
sustainable - Circular Thinking! just the way it is.