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7/23/2019 II_Pipeline_Design_Codes_and_standards-MSG (1).ppt
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Delivering excellence through people
Pipeline Design
Slide Number - 1 of 77
PIPELINE DESIGN
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Pipeline Design
Slide Number - 2 of 77Engineers India Ltd Delivering excellence through people
ENGINEERSENGINEERS
INDIA LIMITEDINDIA LIMITED
EPC and Total SolutionEPC and Total Solution
Conultan!" #r$ani%ationConultan!" #r$ani%ation
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Pipeline Design
Slide Number - & of 77Engineers India Ltd Delivering excellence through people
Petroleum Refineries
Petrochemicals
PipelinesOffshore Platforms
Gas Processing
Metallurgy
Ports & TerminalsHighways and Airports
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Pipeline Design
Slide Number - ' of 77Engineers India Ltd Delivering excellence through people
HEAD OFFICE NEW DELHI
REGIONAL OFFICES VADODARA, CHENNAI
KOLKATA
PROCUREMENT OFFICES MUMBAI
SITE OFFICES 29 LOCATIONS (INDIA)
9 LOCATIONS (OVERSEAS)
INSPECTION OFFICE 10 LOCATIONS
OVERSEAS OFFICES LONDON, LIBYA ABU DHABI,
ITALY, SAUDI ARABIA , QATAR,
KUWAIT
EIL OFFICESEIL OFFICES
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Pipeline Design
Slide Number - ( of 77Engineers India Ltd Delivering excellence through people
PIPELINE DESIGNPIPELINE DESIGN
SERICES OFFERED !" EIL
Pro#ect I$ple$entation Services )eaibilit" Studie
Pro*e!t Mana$ement
Plannin$ + S!,edulin$
Pro!e Dei$n Detailed En$ineerin$
Pro!urement Seri!e
Contru!tion Mana$ement
Commiionin$ and PlantStart-u. Aitan!e
Specialist Services
/eat + Ma Tranfer E0ui.ment
Dei$n
Enironment En$ineerin$
Information Te!,nolo$" Seri!e
S.e!ialit Material and
Maintenan!e Seri!e
Plant #.eration + Safet"
Ri Anal"i Adan!ed Control + #.timi%ation
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Pipeline Design
Slide Number - of 77Engineers India Ltd Delivering excellence through people
PIPELINE DESIGNPIPELINE DESIGN
EIL E%PERIENCE
&'() First $a#or pro#ectCrude Oil Loop Line *or Oil India Ltd+
&'(' First $a#or overseas pro#ect
&), -$ .ulti Product Pipeline
*or /0u Dha0i National Oil Co$pan1
&'23 First $a#or high pressure Gas Pipeline
Pro#ect 4 &2,, -$ Gas 5rans$ission Net6or-
*or G/IL
Over 3, $a#or pipeline pro#ects co$pleted+
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Pipeline Design
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PIPELINE DESIGNPIPELINE DESIGN
DESCRIPTIONDESCRIPTION CLIENTCLIENT YEARYEAR SIESIE LENGTHLENGTH
(KM)(KM)
SERVICESSERVICES
HAIRA!BI"AIPUR!HAIRA!BI"AIPUR!
"AGDISHPUR (HB")"AGDISHPUR (HB")GAILGAIL 19#919#9 $%&'$0'2'1#$%&'$0'2'1# 1#001#00 NATURAL GASNATURAL GAS
MAQTA!AL!AIN PIPELINEMAQTA!AL!AIN PIPELINE ADNOCADNOC 19921992 $0 '12$0 '12 1%%1%% NATURAL GASNATURAL GAS
KANDLA!BHATINDAKANDLA!BHATINDA IOCLIOCL 199%199% 22'1'1022'1'10 1$1$ MULTIPRODUCTMULTIPRODUCT
GAS REHABILITATION *GAS REHABILITATION *
E+PANSION PRO"ECTE+PANSION PRO"ECT
(GREP)(GREP)
GAILGAIL 199#199# $% $% 00 NATURAL GASNATURAL GAS
MUMBAI - MANMADMUMBAI - MANMAD BPCLBPCL 199#199# 1# 1# 2%02%0 MULTIPRODUCTMULTIPRODUCT
VIAG!VI"AYWADAVIAG!VI"AYWADA HPCLHPCL 199#199# 1# 1# $%0$%0 MULTIPRODUCTMULTIPRODUCT
"AMNAGAR!LONI LPG"AMNAGAR!LONI LPGPIPELINEPIPELINE
GAILGAIL 20012001 1%'1'12'#'1%'1'12'#'%%
12$12$ LPG (LIQUIFIEDLPG (LIQUIFIEDPETROLIUM GAS)PETROLIUM GAS)
COCHIN - KARUR PIPELINECOCHIN - KARUR PIPELINE PETRONETPETRONET 20012001 1# '1 1# '1 2#92#9 MULTIPRODUCTMULTIPRODUCT
Ma*or #n,ore Pro*e!t 3Com.leted4
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Pipeline Design
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PIPELINE DESIGNPIPELINE DESIGN
DESCRIPTIONDESCRIPTION CLIENTCLIENT YEARYEAR SIESIE LENGTHLENGTH
(KM)(KM)
SERVICESSERVICES
VIAG - SECUNDERABAD LPGVIAG - SECUNDERABAD LPG
PIPELINEPIPELINEGAILGAIL 20022002 12'1012'10 %00%00 LPG (LEQUIFIEDLPG (LEQUIFIED
PETROLEUM GAS)PETROLEUM GAS)
MANMAD!MANGALAYA PIPELINEMANMAD!MANGALAYA PIPELINE BPCLBPCL 200$200$ 1 1 $#$# MULTIPRODUCTMULTIPRODUCT
MANGALORE!BANGLOREMANGALORE!BANGLORE HPCLHPCL 200$200$ 2 '202 '20 $%$% MULTIPRODUCTMULTIPRODUCT
DAHE" - VI"AIPUR PIPELINEDAHE" - VI"AIPUR PIPELINE GAILGAIL 200$200$ 22 %10%10 REGASIFIED LNGREGASIFIED LNG
INTER REFINERIES PIPELINESINTER REFINERIES PIPELINES
PRO"ECT, ABU DHABIPRO"ECT, ABU DHABI TAKREERTAKREER 200200
1010
1212
1%1%
2$02$0
2$02$0
20#20#
NAPHTHA,NAPHTHA,
MULTIPRODUCT * SRRMULTIPRODUCT * SRR
MANGALAYA!BI"WASANMANGALAYA!BI"WASANPIPELINEPIPELINE
BPCLBPCL 200%200% 1%'#1%'# .... MULTIPRODUCTMULTIPRODUCT
MUNDRA!DELHI PIPELINEMUNDRA!DELHI PIPELINE HPCLHPCL 200%200% 1#'1%1#'1% 100100 MULTIPRODUCTMULTIPRODUCT
Ma*or #n,ore Pro*e!t 366!ontd4 3Com.leted4
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Pipeline Design
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DESCRIPTIONDESCRIPTION CLIENTCLIENT YEARYEAR SIESIE LENGTHLENGTH(KM)(KM)
SERVICESSERVICES
PUNE SOLAPUR PIPELINEPUNE SOLAPUR PIPELINE HPCLHPCL 200.200. 1 ' 121 ' 12 1#2 ' 1%11#2 ' 1%1 MULTIPRODUCTMULTIPRODUCT
DABHOL PANVEL PIPELINEDABHOL PANVEL PIPELINE
PRO"ECT (PH!I)PRO"ECT (PH!I)GAILGAIL 200.200. $0$0 1#.1#. REGASIFIED LNGREGASIFIED LNG
DABHOL PANVEL PIPELINEDABHOL PANVEL PIPELINEPRO"ECT (PH!II)PRO"ECT (PH!II)
GAILGAIL 200.200. $0$0 120120 REGASIFIED LNGREGASIFIED LNG
PIPELINE DESIGNPIPELINE DESIGNMa*or #n,ore Pro*e!t 38!ontd4
3Com.leted4
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Pipeline Design
Slide Number - 19 of 77Engineers India Ltd Delivering excellence through people
DESCRIPTIONDESCRIPTION CLIENTCLIENT YEARYEAR SIESIE LENGTHLENGTH
(KM)(KM)
SERVICESSERVICES
BOMBAY HIGH URAN TRUNKLINEBOMBAY HIGH URAN TRUNKLINE
(BUT)(BUT)
ONGCONGC 19.919.9 $0'2%$0'2% 200 / 2200 / 2 CRUDE, GASCRUDE, GAS
SOUTH BASSEIN HAIRASOUTH BASSEIN HAIRA
TRUNKLINETRUNKLINEONGCONGC 19#%19#% $%$% 220220 GASGAS
HEERA!URAN TRUNK LINEHEERA!URAN TRUNK LINE ONGCONGC 199%199% 2% '2 2% '2 # / 2# / 2 CRUDE, GASCRUDE, GAS
ICP ! HEERA TRUNKLINEICP ! HEERA TRUNKLINE ONGCONGC 199%199% $0'22$0'22 11 CRUDECRUDE
SECOND BASSEIN HAIRASECOND BASSEIN HAIRA
TRUNKLINETRUNKLINEONGCONGC 199199 22 22 GASGAS
MUMBAI HIGH URAN TRUNKLINEMUMBAI HIGH URAN TRUNKLINE
(MUT)(MUT)
ONGCONGC 200200 $0'2#$0'2#
12 2212 22
20 / 220 / 2
100100
CRUDE, GASCRUDE, GAS
IN!I"#$ PIP"#IN"% O! OMA'HIGH( A%%"IN( H""RA( N""#AM( PANNA( M)*TA+
PIPELINE DESIGNPIPELINE DESIGNMa*or #ff,ore Pro*e!tMa*or #ff,ore Pro*e!t
3Com.leted4
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Pipeline Design
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DESCRIPTIONDESCRIPTION CLIENTCLIENT YEARYEAR SIESIE LENGTHLENGTH
(KM)(KM)
SERVICESSERVICES
VI"IPUR DADRI BAWANA PIPELINEVI"IPUR DADRI BAWANA PIPELINE
(VDBPL)(VDBPL)
GAILGAIL 20092009 #' $%'#' $%'
202000' $#' 00' $#' REGASIFIED LNGREGASIFIED LNG
MUNDRA BATHINDA PIPELINEMUNDRA BATHINDA PIPELINE
(MBPL)(MBPL)HMPLHMPL 20092009 2#' $02#' $0 2' 902' 90 CRUDE OILCRUDE OIL
BINA KOTA PIPELINEBINA KOTA PIPELINE BPCLBPCL 20092009 1#1# 2.2. MULTI PRODUCTMULTI PRODUCT
VADINAR BINA PIPELINEVADINAR BINA PIPELINE BORLBORL 20092009 22 9$9$ CRUDE OILCRUDE OIL
NUMALIGARH SILIGURI PIPELINENUMALIGARH SILIGURI PIPELINE OILOIL 20092009 1%1% 0000 MULTI PRODUCTMULTI PRODUCT
COMPRESSOR STATIONSCOMPRESSOR STATIONS GAILGAIL !!!!!! !!!!!! !!!!!! REGASIFIED LNGREGASIFIED LNG
IN!I"#$ PIP"#IN"% O! OMA'HIGH( A%%"IN( H""RA( N""#AM( PANNA( M)*TA+
PIPELINE DESIGNPIPELINE DESIGNMa*or #n,ore Pro*e!tMa*or #n,ore Pro*e!t
3Current4
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Pipeline Design
Slide Number - 12 of 77Engineers India Ltd Delivering excellence through people
PIPELINE DESIGNPIPELINE DESIGN
SEC5ION4&
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Pipeline Design
Slide Number - 1& of 77Engineers India Ltd Delivering excellence through people
PIPELINE DESIGNPIPELINE DESIGN
CON5EN5S
IN5ROD7C5ION .odes o* 5ransportation !ene*its o* Pipelines
PIPELINE DESIGN Stages o* Pipeline Pro#ect Codes and Standards Design
Installation8 5esting 9 Co$$issioning
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Pipeline Design
Slide Number - 1' of 77Engineers India Ltd Delivering excellence through people
PIPELINE DESIGNPIPELINE DESIGN
Oil and Gas Production in India
OIL :: ..5P/
;ONGC8 OIL8 C/IRN8 RIL,,42,, $icron thic- dual la1er coating>,,42,, $icron thic- dual la1er coating
PIPELINE DESIGNPIPELINE DESIGN
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Pipeline Design
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Engineers India Ltd Delivering excellence through people
PIPELINE DESIGNPIPELINE DESIGN
: La1er PE Coating /pplication
PIPELINE DESIGNPIPELINE DESIGN
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Pipeline Design
Slide Number - '7 of 77
Engineers India Ltd Delivering excellence through people
PIPELINE DESIGNPIPELINE DESIGN
.a#or Pipeline Co$ponents
Line Pipe 9 CoatingsLine Pipe 9 Coatings Scraper 5raps 9 Pig SignallersScraper 5raps 9 Pig Signallers
Long Radius ;LR< !endsLong Radius ;LR< !ends
Insulating ointsInsulating oints Flo6 5eesFlo6 5ees
SectionaliHing alvesSectionaliHing alves
Pu$ps Co$pressorsPu$ps Co$pressors
Filters 9 .etersFilters 9 .eters
PIPELINE DESIGNPIPELINE DESIGN
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Pipeline Design
Slide Number - '5 of 77
Engineers India Ltd Delivering excellence through people
PIPELINE DESIGNPIPELINE DESIGN
Scraper traps
PIPELINE DESIGNPIPELINE DESIGN
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Pipeline Design
Slide Number - ' of 77
Engineers India Ltd Delivering excellence through people
PIPELINE DESIGNPIPELINE DESIGN
SectionaliHing alve
SpacingSpacing /S.E ! :&+2 *or Gas
pipelines /S.E ! :&+3 *or LiBuid
Pipelines
LocationLocation Pollution Concerns Statutor1 ReBuire$ents Prevention o* Inventor1
Loss
/pproacha0ilit1 o* alveStation
2as PipelinesLocation Class & := -$ ;=, $iles@E#E(T!TE?(%"$ %#PR>@E#E(T! Automati! Beldin$ + Automati! ;TAutomati! Beldin$ + Automati! ;T
Mi!ro-Tunnelin$ for .i.eline !ontru!tionMi!ro-Tunnelin$ for .i.eline !ontru!tion
Internal flo? !oatin$ on line .i.e for $a .i.elineInternal flo? !oatin$ on line .i.e for $a .i.eline
&LPP !oatin$ on /i$, Tem.erature .i.eline&LPP !oatin$ on /i$, Tem.erature .i.eline
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PIPELINE DESIGNPIPELINE DESIGN
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Pipeline Design
Slide Number - 71 of 77
Engineers India Ltd Delivering excellence through people
CTECTE &LPE&LPE &LPP&LPP )>E)>E
Service ConditionsService Conditions
Tem.eratureTem.erature ooCC ;.to '(;.to '( ;.to (;.to ( ;.to 119;.to 119 ;.to 119;.to 119
/nti4corrosion Properties/nti4corrosion Properties
Reitan!e to MoitureReitan!e to Moiture GoodGood er" Gooder" Good E!ellentE!ellent GoodGood
Cat,odi! DibondmentCat,odi! Dibondment )air)air GoodGood GoodGood GoodGood
Electrical PropertiesElectrical Properties
Coatin$ Reitan!eCoatin$ Reitan!e GoodGood E!ellentE!ellent E!ellentE!ellent E!ellentE!ellent
Coating Co$parison
PIPELINE DESIGNPIPELINE DESIGN
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Pipeline Design
Slide Number - 72 of 77
Engineers India Ltd Delivering excellence through people
CTECTE &LPE&LPE &LPP&LPP )>E)>E
Cathodic Protection DesignCathodic Protection Design
Current Denit"Current Denit" /i$,/i$, Lo?Lo? Lo?Lo? Lo?Lo?
.echanical Properties.echanical Properties
Reitan!e to Im.a!tReitan!e to Im.a!t )air)air E!ellentE!ellent Su.erior to PESu.erior to PE )air)air
Reitan!e toReitan!e toIndentationIndentation
PoorPoor er" Gooder" Good E!ellentE!ellent )air)air
Reitan!e to PeelReitan!e to Peel )air)air E!ellentE!ellent Su.erior t,an PESu.erior t,an PE --
Reitan!e to SoilReitan!e to SoilStreeStree
)air)air E!ellentE!ellent E!ellentE!ellent E!ellentE!ellent
Elon$ationElon$ation )air)air E!ellentE!ellent E!ellentE!ellent --
Coating Co$parison
PIPELINE DESIGNPIPELINE DESIGN
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Pipeline Design
Slide Number - 7& of 77
Engineers India Ltd Delivering excellence through people
CTECTE &LPE&LPE &LPP&LPP )>E)>E
Long 5er$ /geingLong 5er$ /geing
/eat + Li$,t A$ein$/eat + Li$,t A$ein$ )air)air er" Gooder" Good er" Gooder" Good er" Gooder" Good
/pplication 9 Field Repair/pplication 9 Field RepairEae of A..li!ationEae of A..li!ation Ea"Ea" Relatiel" diffi!ultRelatiel" diffi!ult Relatiel" diffi!ultRelatiel" diffi!ult Relatiel" diffi!ultRelatiel" diffi!ult
Dama$e durin$Dama$e durin$,andlin$ +,andlin$ +tran.ortationtran.ortation
/i$,/i$, Lo?Lo? Lo?Lo? /i$,/i$,
Eae of )ield Re.airEae of )ield Re.air Diffi!ultDiffi!ult Ea" for mall re.airEa" for mall re.air
Cumberome forCumberome forlar$er re.airlar$er re.air
Ea" for mall re.airEa" for mall re.air
Cumberome forCumberome forlar$er re.airlar$er re.air
Ea" for mall re.airEa" for mall re.air
Cumberome forCumberome forlar$er re.airlar$er re.air
Coating Co$parison
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