igus solutions for offshore industry

7/31/2019 igus solutions for offshore industry

1/11

.eu..

shore.chainsystems and chainfex cables or

Special igus solutions or oshore industry

...05.2011...plastics or longer lie...

...www.igus.eu/oshore...

Mud resistant acc. NEK 606

II 2 GD


2/11

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...oil-resistant igus polymers...You can nd maintenance-ree igus products made rom tribo-polymers in many oshore applications

Unsupported short travels

Gliding long travels

Vertical hanging

Vertical standingSide-mounted

Rotary motion

Horizontal and vertical

Nested

Side by side

Combined motions

trong, modular, corrosion resistant and easy to install: igus

chains or heavy ll weights in harsh oshore environment

igus is a specialist in the area o polymer research,

with more than 40 years o experience. Special

high perormance polymers allow the use o igus

e.chains and bearings in almost all environments.

Heat, cold, corosion, humidity, dirt we have a

solution.

In more and more heavy duty applications, steel

systems are succesully replaced with igus plastic

e.chains, because o their extraordinary capabilities:

Corrosion ree, UV- and sea water resistant

Light weight AND high stabilityLow maintenance and long service lie

Resistant to dirt, sea water, chemicals, extreme

temperature

Easy to install

Flexible modular design

ATEX solutions available

igus e.chainsystems in combination with igus

chainfex cables

Corrosion resistant, mainte-

nance free plastic bearings are

used i.e. in subsea ROVs, and

valve applications, offering

high load capacity and

precisely calculated cycle life.

rylin R with XUM liner works

est with stainless steel

eal for subsea mechanical

andling equipment.

Corrosion ree, UV- and sea water resistant: Fully harnessed e.chain series 600 in a hanging application with high ll

weights and sea water resistant. (North Sea)

e.chain with reverse bend radius guides cable and hose

package on A-rame onboard anchor handler

Horizontal Trolley, National Oilwell Varco AS, Norway

Light weight AND high stability: Polymer e.chain tames

sti hydraulic hoses.

E4 Series 600 extension link long travel application onboard

West Navigator (Norway)


3/11

...oil-resistant igus polymers...You can nd maintenance-ree igus products made rom tribo-polymers in many oshore applications

ght weight AND high stability:Short/cross travel application.

eries E4/4 guided in a stainless steel guide trough.

Rig skidding application on the Claymore, North Sea

us e.chain series 600 and igus drylin linear slides on a

oughneck V-Tech UniRough

Vertical boom on a riser handling crane or AKMH (West E Drill)

ow maintenance and long service lie: igus e.chain series

050 with reverse bend radius on port crane equipment

Series 600 with extension link in an igus designed special

guiding channel. (Caspian Sea)

pehandling application supplied by igus e.chain Horizontal Trolley or National Oilwell Varco AS, Norway

ATEX-Material

The conductive material igumid ESD has oered

explosion protection and protection against

electrostatic buildup since 2002. This material is

based on a material which was developed as early

as 1992, modied in 2002 and certied by the PTB

as early as eleven years ago.

igumid ESD with PTB certicateAll standard e.chains available in igumid ESDTested and successully proven in explosion-

protection areas or many yearsColor: Slate gray (similar to RAL 7015) or easy

dierentiation

ATEX Products your benets

Tested with over 100 million cycles or most

demanding requirements, also or long travels

Snap-open e.chains, snap-open e.tubes,

three-dimensional e.chains with mounting

brackets and interior separation available in

ESD/Atex version

Short lead times

Ordering and shipping rom 7 am to 8 pm plus

Saturdays rom 8 am to 12 pm (in Germany)

Marking: II 2 GD Special color o the ESD

e.chain color: gray (similar to RAL 7015)

Investigations required ater classication II 2 GD

in accordance with the standards and regulations

listed below were conducted and veried by the

PTB: Cenelec TR 50404:2003 previously: DIN

53482/VDE0303/Part 3, veriied by the PTB),

BGR 132:2003 and ZH1/200

ATEX tested conductive igus material prevents electrostatic

build-up. Delivered as ully harnessed readychain.

ATEX version igus e.chainsystem, series E4, harnessed with

hydraulic hoses and igus chainfex cables. Here shown on

a test stand, now in operation on Dalia FPSO (linear motion

o mooring)


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system E4.1: One e.chain or all

.one for all...universal...largest...

4.1 - long travels, large unsupported lengths,

imple installation and quiet operation

4.1 combines all design eatures o the systems

4/00 and E4/4 and is the best igus e.chain,

which is available with standard range.

4-piece, openable e.chain or long travels

Large unsupported lenghts possible

Solid and quiet, o high speeds and ll weights

Inner heights 21 - 112 mm, also available as

e.tube

E4.1 light: Allround e.chain or high dynamics

The new E4.1 e.chains are perect or solving problems,

when easy handling and high dynamics must be

combined with high stability.

Crossbars are swivelable on both sides

Openable in inner- and outer radius

Inner height 48 mm

www.igus.eu/ecs-news

Shipping ater: 24-48 h www.igus.eu/eu/e4-1

plus 20%compared to E4/00

E4.350: World largest polymer e.chain*

Dirt-resistant outer contour

Large integrated gliding surace

Tongue and groove

side links for torsion

strength

Inner/outer links design or easy

asembly

Integrated wear pads or longer

cycle lie in gliding applications

Crossbars rom robust high tech polymer

Carrying plastice.chains to the extremesThe worlds largest* all-plastic e.chain yet

is predestined to carry thick, heavy and

sti cables and hoses. It is ideal or rough

use on oil platorms, in steel plants, or in

heavy duty machinery.

350 mm inner height / 200-1000 mm

inner width

Fill weights >100 kg/m

Maintenance-ree no grease or oil

needed to lubricate the joints

Modular design saves assembly time

Highly resistant to wear, corrosion and

sea water

Easy lengthening and shortening

Plastic material reduces noise

Electrically insulating

Interior separation available

*Issue 12/2008, available rom 2009

00.5

11.5

22.5

33.5

44.5

55.5

66.5

0

0.5

1

1.5

2

6

10

20

30

40

50

60

4

8

70

80

90

100

120

140

150

170

190

200

240

280

300

77.5

88.5

99.5

10

340

380

400

440

480

500

540

580

600/601

800/840

640

E4.350

600

0 2 4 6 8 1 0 1 2 14 16 18 20

00.5

11.5

22.5

33.5

44.5

55.5

66.5

0

0.5

1

1.5

2

6

10

20

30

40

50

60

4

8

70

80

90

100

120

140

150

170

190

200

240

280

300

77.5

88.5

99.5

10

340

380

400

440

480

500

540

580

600/601

800/840

640

E4.350600

0 2 4 6 8 1 0 1 2 14 16 18 20

Unsupported straight FLG

Unsupported sag FLB

S

S/2

470

4 5 0

D

i

= i 1

i

/

H - 4

5 0

HH

F =

H

i

= i 1

i

7

-

+

350.1 450.xxx

8001H1 8001H2

Bi

Ba=Bi+140

350

450

i-

i-

7,

Interior separation


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.accessories...self-guiding...

System autoglide or E2/000 e.chains: Gliding and

snap-open in the inner radius

Travels up to 50 m without guide trough

Speeds up to 1.5 m/s

Very compact, no trough in the working area

Fast installation times or long distances

www.igus.eu/eu/autoglide

Construction kit and accessories

System autoglide: Saving at long travels

autoglide is a sel-aligning e.chain, which can dispense

with guide troughs or up to 50 m travel. You save ac-

quisition and installation costs and can keep pathways

in your warehouse ree or klits or industrial trucks.

System autoglide or e.chainsystem E4.1 up to 80

mm inner height

Crossbars in the interior radius o the e.chain are

tted with molded-on glide shoes

Large gliding suraces and good sliding behavior

O one piece, no additional parts required

www.igus.eu/AG_Movie

www.igus.eu/troughsaving

Solutions or long travels without guiding troughs

Improved housing oot clamp or easy t into C-prole Integration with igus KMA mounting bra-

kets possible Clip-on tiewrap plates or opening crossbars Tiewrap plates with clip-on connection

or the C-prole Chainx clip - Modular snap-on or the C-prole Chainx Nugget

nterior separations

Mounting brackets

Chainx strain relie elements

Guide troughs

Aluminum Super Trough Basic Aluminum Super Trough Heavy-Duty Fixed end module, alu-

minum Super Trough Steel guide troughs Fixed end module, steel guide trough For support o the

ower run - Support Tray tool kit

KMA with attachment capability on all sides Mounting brackets with strain relie Mounting bra-

kets with C-prole KMA pivoting KMA, locking Mounting bracket made o steel

Aluminum Super Trough Basic Aluminum Super Trough Heavy-Duty Fixed end module, alu-

minum Super Trough Steel guide troughs Fixed end module, steel guide trough For support o the

ower run - Support Tray tool kit


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rom stock www.chainfex.eu

More than 950 types o cables available rom stock

.cables from stock...tested...

More than 950 chainfex cables developed

especially or the use in e.chainsystems

Wear resistant TPE, PUR and oil-resistant

PVC outer jackets

Halogen-ree and/or fame-retardant materials

Different certicates: UL, CSA, CE, DESINA, CEI

Smallest radii rom 4 x d

Certicates and approvals or chainfex cables

Twistable cables

Pneumatic hose

Power cables

Servo cables

Measuring system cables

Fibre optic cable

Bus cables

Data cable Koax

Data cable Thermo

Data cable Twisted pair

Data cable Twisted pair

Data cable braiding in layers

Control cables

Selected chainfex cables or oshore industry

CF77.UL.D & CF78.UL chainfex PUR control cables

PUR control cables or high load requirements, PUR-outer jacket (CF78.UL shielded), oil- and coolant-resistant, fame-retar-

dant, notch-resistant, PVC- and halogen-ree, bending radius 6,8 - 7,5 x d

Large igus cable stock with more than 950 cables

CF112 & CF113 chainfex PUR data cables

PUR data cables or high load requirements, PUR-outer jacket, double-shielded, twisted-pair, oil- and coolant-resistant, fame-

retardant, notch-resistant, PVC- and halogen-ree, hydrolysis- and microbe-resistant, bending radius 10 x d

CF113.D chainfex PUR measuring system cables

PUR measuring system cables or maximum load requirements, PUR-outer jacket, shielded, oil- and coolant-resistant, fame-

retardant, notch-resistant, PVC- and halogen-ree, hydrolysis- and microbe-resistant, bending radius 10 x d

CF27.D chainfex PUR servo cables

PUR servo cables or maximum load requirements, PUR-outer jacket, shielded, oil- and coolant-resistant, fame-retardant,

notch-resistant, PVC- and halogen-ree, hydrolysis- and microbe-resistant, bending radius 7,5 x d

IGUS CHAINFLEX

CF10.INI

CF10.INI chainfex shielded initiators

sensor/actuator cables with 5 x d or e.chains, direct line 360 shielded, M12 x 1: socket with ree cable end


7/11

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.ready to use...pre-harnessed...readychain: Pre-harnessed e.chainsystems in 3-10 days

Quickpin 2.0

Connector-Cable-

Congurator

www.igus.eu/quickpin

eadycable - harnessed drive technology

arnessed cables after the spezications of folllowing manufacturers: Allen Bradley, B&R, Baumller, Beckhoff, Berger Lahr, Control

echniques, Danaher Motion, ELAU, Fagor, Fanuc, Heidenhain, Jetter, Lenze, LTi DRiVES, NUM, Omron, Rexroth, SEW, Siemens,

ber... and many more on request.

rom stock www.igus.eu/readycable

readychain:

Assembly-optimized e.chainsystems

700 systems per week in 11 readychain actories worldwide.

From single piece

Easing your capacities

Minimized assembly time

100% tested

Eliminate storage costs or cables, e.chains and connectors

Shorten turnaround times by halFlexible response to order fuctuations

Reduce the number o subcontractors and related orders by 75%

Minimize your machine downtimes

Transport racks in your color and design

Assembled and runs

System guarantee depending on application

100 readychain-specialists care or

your project

Assembly-optimized delivery

Shipping ater: 3-10 days www.readychain.eu www.igus.eu/RC_Movie

eadycable - in 24-48h or today

gus oers more than 1300 harnessed cables or drive systems according to 16 dierent manuacturers.

roessional manuactured, 100% tested.

Servo, Power and Signal-/encoder cables

No cutting costs, no minimum order quantity, no costs or packaging

Cable length according to customer requirements

Smallest bending radii rom 7,5 x d

Reduce stockcosts and increase cashfow

Flexible response to order fuctuations

Creating a new conguration

Opening o existing congurations

Verication o cable congurations

Acquisition o existing congurations via the download manager or cable macros

s


8/11

.100% lubrication-free...Maintenance-ree iglidur plain bearings, iglidur PRT slewing ring bearings, and drylin linear technology

glidur

: Maintenance- and lubrication-ree Bearings,made rom high-tec polymers Lietime predictable

40 dierent materials

Corrosion-resistance

High dirt resistance

High vibration dampening

Low coecient o riction

High wear-resistance

Shippi ng ater: 24 48h www.iglidur.e u www.igus.eu/igli dur-lubricationree

iglidur

PRT - Slewing Ring Bearingiglidur PRT is an economical, maintenance-ree slewing ring table with

tribo-optimized iglidur polymer sliding parts.

Ready to install

Robust, corrosion-resistant bearing or high loads

For extreme torques

For the use in changing environments

Maintenance- and lubrication-ree

For low to medium gliding speeds

New with toothed outer ring

Shipping ater: 24 48h www.iglidur.eu/eu/prt www.igus.eu/PRT_Movie

drylin T Heavy Duty: For the most extreme environmental conditions

Linear guide carriage or extreme conditions (dirt, glue resins, chips, mud, etc.)

Polymer sliding elements o iglidur J are xed by the metal end caps and cannot be lost

Dimensions equivalent to standard recirculating ball bearings

Shipping ater: 24 48h www.drylin.eu

nspection equipment or oshore drilling riserplant Linear guides and tie bars

Application with igus Polymer Bearings

On the drilling platorms in search o new oil and gas wells in the oshore industry, so-called drilling risers

re used as connecting elements between drill platorm and the ground o the sea. The use o these risers

aggressive media and under extreme mechanical stress (corrosion, abrasion, erosion, deormations)

equires a regular inspection o the riser or saety and environmental reasons. [...]

he bolts o the articulations are equipped with polymer bearings GFM-0810-05. The bearings support the

ansmission the enormous orces with low riction ree o stick-slip. The heart o the sensor adjustment

re linear guides and tie bars. Every single sensor is mounted onto a miniature-guide drylin NK-02-17.

..] All in all, a high eciency and economy are achieved.

Reinhold Kammann / Manred Worms, Tuboscope Vetco (Germany) GmbH, Celle


9/11

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Quality rom the igus laboratory

...igus.tests...

se level test insid an igus

ustic cell

sion test-set or chainfex-

les and trifex R

h Pull orces speed up to 10

, ac ce lera tion up to 200 m/

re tested

igus test laboratory

Applications involving high cycle counts, speeds and accelerations or de-

manding environmental conditions require proven systems especially when

it comes to e.chains, cables, polymer slide bearings and linear systems.igus regularly conducts tests at its own laboratory under realistic condi-

tions. Every year, we conduct more than 2,000 tests on e.chains and

cables, and over 5,000 tests on plain bearings.

Video: www.igus.de/labor

26 Online tools, special websites and Online Shop

...igus.online...

A selection o important Online-Tools or oshore industry

QuickChain.100Calculation & layout o

e.chains

QuickChain.13product nder up to 13 m

QuickLieService lie e.chains

www.igus.eu/e cs-expert www.igus.eu/quickchain13 www.i gus.eu/ecs-lieti me

QuickFindProduct nder

QuickFille.chain lling expert

QuickCad ofinee.chains with circular

motion

www.igus.eu/ecs-nder www.igus.eu/lling-congurator www.igus.eu/quickcad-download

QuickCableProduktnder Leitungen

Product nder cables

QuickLieService lie calculation

QuickPin 2.0Connector-cable

congurator

www.igus.eu/quickcable www.igus.eu/c-lietime www.igus.eu/quickpin

QuickBearingiglidur product nder

= QuickLieService lie calculation

or linear units

QuickFindproduct nder drive

technology

www.igus.eu/iglidur-productnder www.igus.eu/drylin-expert www.igus.eu/sht-productnder

Special website for offshore industryYou can nd inormation, applica-

tions, videos and product details or

machine tools on

www.igus.eu/oshore


10/11


11/11

Ordering and deliveries weekdays rom 7.00 am to 8.00 pm,

Saturday rom 8.00 am to 12.00 pm. No minimum order quantities,

no surcharges. 80,000 products available ex-stock. Quick delivery.

www.igus.eu8.00pm

.eu/24

www.igus.eu/oshore

9001.2008Certied according to DIN ISO 9001:2008

Online shopping 24h!

More brochures and catalogs online.

igus GmbH Spicher Str. 1a D-51147 Cologne

Phone +49-2203-9649-0 Fax +49-2203-9649-222

[email protected] www.igus.eu

Congured in minutes.....delivered in hours...

..made for years!

www.igus.eu/e-chains

www.igus.eu/24h

www.igus.eu/lietime

.eu...

Documents

igus solutions for offshore industry