8
Cascaded H-bridge Multilevel Inverter Drives Operating under Faulty Condition with Al-Based Fault Diagnosis and Reconfiguration Surin Khomfoil, Leon M. Tolbertt' 2, and Burak Ozpineci2 'The University of Tennessee Electrical and Computer Engineering 414 Ferris Hall, Knoxville, TN 37996-2 100, USA 2Oak Ridge National Laboratory, Oak Ridge, TN 37831-6472, USA Abstract-The ability of cascaded H-bridge multilevel inverter B Moto drives (MLID) to operate under faulty condition including Al- 2V c I based fault diagnosis and reconfiguration system is proposed in SDCS Cell A5 Cell B5 Cell C_ this paper. Output phase voltages of a MLID can be used as To valuable information to diagnose faults and their locations. It is C harger Cell A4 Cell B4 Cell C4Chre difficult to diagnose a MLID system using a mathematical model T T because MLID systems consist of many switching devices and 0 ChargeDrive their system complexity has a nonlinear factor. Therefore, a Cell A3 Cell B3 Cell C3 Switch neural network (NN) classification is applied to the fault diagnosis of a MLID system. Multilayer perceptron (MLP) networks are used to identify the type and location of occurring faults. The Cl Cel B v el C principal component analysis (PCA) is utilized in the feature DC extraction process to reduce the NN input size. A lower Cell Al Cell Bi 1 Cell ClL dimensional input space will also usually reduce the time TH T H-Bridge Inverter Cell necessary to train a NN, and the reduced noise may improve the N mapping performance. The genetic algorithm (GA) is also applied Fig. 1. Three-phase wye-connection structure for electric vehicle motor drive. to select the valuable principal components to train the NN. A reconfiguration technique is also proposed. The proposed reliability analysis reported in [2] indicates that the fault- system is validated with simulation and experimental results. The tolerance of cascaded MLID has the best life cycle cost. proposed fault diagnostic system requires about 6 cycles (AOO ms However, if a fault (open or short circuit) occurs at a at 60 Hz) to clear an open circuit and about 9 cycles (150 ms at semiconductor power switch in a cell, it will cause an 60 Hz) to clear a short circuit fault. The experiment and unbalanced output voltage and current, while the traction simulation results are in good agreement with each other, and the . X u results show that the proposed system performs satisfactorily to motor is l opeag. the unalan votage acurrn may detect the fault type, fault location, and reconfiguration. result in vital damage o traction motor if the traction motor is run in this state for a long time. Index Terms-Fault diagnosis, fault tolerance, genetic Generally, the passive protection devices will disconnect the algorithm, multilevel inverter, neural network, power electronics. ' power sources or gate drive signals from the multilevel inverter I. INTRODUCTION system whenever a fault occurs, stopping the operated process. Although a cascaded MLID has the ability to tolerate a fault Industry has begun to demand higher power ratings, and for some cycles, it would be better if we can detect the fault multilevel inverter drives have become a solution for high and its location; then, switching patterns and the modulation power applications in recent years. A multilevel inverter not index of other active cells of the MLID can be adjusted to only achieves high power ratings, but also enables the use of maintain the operation under balanced load condition. Of renewable energy sources. Two topologies of multilevel course, the MLID can not be operated at full rated power. The inverters for electric drive application have been discussed in amount of reduction in capacity that can be tolerated depends [1]. The cascaded MLID is a general fit for large automotive upon the application; however, in most cases a reduction in all-electric drives because of the high VA rating possible and capacity is more preferable than a complete shutdown. because it uses several dc voltage sources which would be A study on fault diagnosis in drives begins with a available from batteries or fuel cells [1]. conventional PWM voltage source inverter (VSI) system [3-5]. A possible structure of a three-phase cascaded multilevel Then, artificial intelligent (Al) techniques such as fuzzy-logic inverter drive for an electric vehicle is illustrated in Fig. 1. The (FL) and neural network (NN) have been applied in condition series of H-bridges makes for modularized layout and monitoring and diagnosis [6-8]. Furthermore, a new topology packaging; as a result, this will enable the manufacturing with fault-tolerant ability that improves the reliability of process to be done more quickly and cheaply. Also, the multilevel converters is proposed in [9]. A method for 1 -4244-0743-5/07/$20.OO ©2007 IEEE 1649

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Page 1: [IEEE 2007 IEEE International Electric Machines & Drives Conference - Antalya, Turkey (2007.05.3-2007.05.5)] 2007 IEEE International Electric Machines & Drives Conference - Cascaded

Cascaded H-bridge Multilevel Inverter Drives Operatingunder Faulty Condition with Al-Based Fault Diagnosis

and ReconfigurationSurin Khomfoil, Leon M. Tolbertt' 2, and Burak Ozpineci2

'The University of TennesseeElectrical and Computer Engineering

414 Ferris Hall, Knoxville, TN 37996-2 100, USA2Oak Ridge National Laboratory, Oak Ridge, TN 37831-6472, USA

Abstract-The ability of cascaded H-bridge multilevel inverter B Motodrives (MLID) to operate under faulty condition including Al-

2V c Ibased fault diagnosis and reconfiguration system is proposed in SDCS Cell A5 Cell B5 CellC_this paper. Output phase voltages of a MLID can be used as Tovaluable information to diagnose faults and their locations. It is C hargerCell A4 Cell B4 Cell C4Chredifficult to diagnose a MLID system using a mathematical model T Tbecause MLID systems consist of many switching devices and 0 ChargeDrivetheir system complexity has a nonlinear factor. Therefore, a Cell A3 Cell B3 Cell C3 Switchneural network (NN) classification is applied to the fault diagnosisof a MLID system. Multilayer perceptron (MLP) networks areused to identify the type and location of occurring faults. The Cl Cel B v el Cprincipal component analysis (PCA) is utilized in the feature DCextraction process to reduce the NN input size. A lower Cell Al Cell Bi 1 Cell ClLdimensional input space will also usually reduce the time THT H-Bridge Inverter Cellnecessary to train a NN, and the reduced noise may improve the Nmapping performance. The genetic algorithm (GA) is also applied Fig. 1. Three-phase wye-connection structure for electric vehicle motor drive.to select the valuable principal components to train the NN.A reconfiguration technique is also proposed. The proposed reliability analysis reported in [2] indicates that the fault-

system is validated with simulation and experimental results. The tolerance of cascaded MLID has the best life cycle cost.proposed fault diagnostic system requires about 6 cycles (AOO ms However, if a fault (open or short circuit) occurs at aat 60 Hz) to clear an open circuit and about 9 cycles (150 ms at semiconductor power switch in a cell, it will cause an60 Hz) to clear a short circuit fault. The experiment and unbalanced output voltage and current, while the tractionsimulation results are in good agreement with each other, and the

.X u

results show that the proposed system performs satisfactorily to motor is lopeag. theunalan votage acurrn maydetect the fault type, fault location, and reconfiguration. result in vital damageo traction motor if the traction motor

is run in this state for a long time.Index Terms-Fault diagnosis, fault tolerance, genetic Generally, the passive protection devices will disconnect the

algorithm, multilevel inverter, neural network, power electronics. 'power sources or gate drive signals from the multilevel inverter

I. INTRODUCTION system whenever a fault occurs, stopping the operated process.Although a cascaded MLID has the ability to tolerate a fault

Industry has begun to demand higher power ratings, and for some cycles, it would be better if we can detect the faultmultilevel inverter drives have become a solution for high and its location; then, switching patterns and the modulationpower applications in recent years. A multilevel inverter not index of other active cells of the MLID can be adjusted toonly achieves high power ratings, but also enables the use of maintain the operation under balanced load condition. Ofrenewable energy sources. Two topologies of multilevel course, the MLID can not be operated at full rated power. Theinverters for electric drive application have been discussed in amount of reduction in capacity that can be tolerated depends[1]. The cascaded MLID is a general fit for large automotive upon the application; however, in most cases a reduction inall-electric drives because of the high VA rating possible and capacity is more preferable than a complete shutdown.because it uses several dc voltage sources which would be A study on fault diagnosis in drives begins with aavailable from batteries or fuel cells [1]. conventional PWM voltage source inverter (VSI) system [3-5].A possible structure of a three-phase cascaded multilevel Then, artificial intelligent (Al) techniques such as fuzzy-logic

inverter drive for an electric vehicle is illustrated in Fig. 1. The (FL) and neural network (NN) have been applied in conditionseries of H-bridges makes for modularized layout and monitoring and diagnosis [6-8]. Furthermore, a new topologypackaging; as a result, this will enable the manufacturing with fault-tolerant ability that improves the reliability ofprocess to be done more quickly and cheaply. Also, the multilevel converters is proposed in [9]. A method for

1-4244-0743-5/07/$20.OO ©2007 IEEE 1649

Page 2: [IEEE 2007 IEEE International Electric Machines & Drives Conference - Antalya, Turkey (2007.05.3-2007.05.5)] 2007 IEEE International Electric Machines & Drives Conference - Cascaded

operating cascaded multilevel inverters when one or more Fig. 2 (a)) are illustrated in Fig. 3 and Fig. 4. As can be seen inpower H-bridge cells are damaged has been proposed in [2, 10]. Fig. 3 and Fig. 4, the input motor currents can classify openThe method is based on the use of additional magnetic circuit faults at the same power cell by tracking current polaritycontactors in each power H-bridge cell to bypass the faulty cell. (see Fig. 4); however, it is difficult to classify the faults atOne can see from the concise literature survey that the different power cells; the current waveform for a fault of SA, in

knowledge and information of fault behaviors in the system is H-bridge 2 (Fig. 3) looks identical to that for a fault of SA+ inimportant to improve system design, protection, and fault H-bridge 1 (Fig. 4 (a)). As a result, the detection of faulttolerant control. Thus far, limited research has focused on locations could not be achieved with only using input motorMLID fault diagnosis and reconfiguration. Therefore, a MLID current signals. Also, the current signal is load dependent: thediagnostic system is proposed in this paper that only requires load variation may lead to misclassification; for instance, lightmeasurement of the MLID's voltage waveforms and does not load operation as reported in [11].require measurement of currents.

11. DIAGNOSTIC SIGNALSM 01

Before continuing discussion, it should be emphasized thatthe multilevel carrier-based sinusoidal PWM is used for ------ ---=

controlling gate drive signals for the cascaded MLID. Fig. 2shows that the output voltages can be controlled by controlling 0i-the modulation index (ma). To expediently understand, the twoseparate dc sources (SDCS) cascaded MLID structure is usedas an example in this section.The selection of diagnostic signals is very important because

the neural network could learn from unrelated data to classify =3_faults which would result in improper classification. TMDSimulation results (using power simulation (PSIM) fromofmulationresults (usinput motowrcun wlavfor IMsdurig aFig. 3. Input motor currents during open circuit fault at switch SA+ ofPowersim Inc.) of mput motor current waveforms durmg an H-bridge 2.open circuit fault at different locations of the MLID (shown in

1_ J,_ ..

H-Bridge 2Va | ~~~Sx, BH2 =.1 -- ----------^ -- 1--=--------+ SDCS

4 14 b 72 Y / \ 38 )i 0 ,2VVa2I

H-Bridge 1SA+ S''H

+ SDCSVal+ 12V V r

H

(a) (a)

n~~~~~~~~~0 / \ I, i. . ,...

I, ,7, - ..

X~~~~~30 0

0.002 0.004 VFrt

0.6 ~ ~

Fig.~~~~ 2. (a) SIngl-hs mtilee-neter sys /.,.\ ,tem-,§,;,(b Mul-tiel care- (b) --* X S 0

A+L +q4 il/w \

0.4 ~ ~~ ~ ~ ~ ~ ~ ~ ~~~~15

-0.4AH -B4-0.6 ~ ~~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ,5,7 Q04554

04khWa A t A A A A A A AA1 mm1~~~~20,00-----------------------------------------------------------=-

0 0.002 0.004 0.006 0.008 0.01 0.012 0.014 0.016Time (s)I I. ,II

Page 3: [IEEE 2007 IEEE International Electric Machines & Drives Conference - Antalya, Turkey (2007.05.3-2007.05.5)] 2007 IEEE International Electric Machines & Drives Conference - Cascaded

Auspiciously, Fig. 2 indicates that an output phase PWM\voltage is related to turn-on and turn-off time of associatedTswitches; hence, a faulty switch can not generate a desiredoutput voltage. The output voltage for a particular switch iszero if the switch has a short circuit fault, whereas the outputvoltage is about V7d, of SDCS if the switch has an open circuit

T..

fault. For this reason, the output phase voltage can conveyvaluable information to diagnose the faults and their locations.The simulation results of output voltages are shown for an (a)MLID with open circuit faults and short circuit faults in Fig. 5.One can see that all fault features in both open circuit and short "P-

circuit cases could be visually distinguished.Also, experimental results of output voltage signals of open

circuit faults in each location of two SDCS MLID (Fig. 2) withmultilevel carrier-based sinusoidal PWM\ gate drive signals areshown in Fig. 6 (H-bridge 1) and Fig. 7 (H-bridge 2). Outputvoltage signals are obviously related to the fault locations. Also, T 1I -. ~ '4 7q0 .

the output voltages of a MLID can also be used to diagnose thefault types (open and short circuit); therefore, we will attempt (bc)to diagnose the fault types and fault locations in a cascaded(bMLID from its output voltage waveform. '-

Output voltages on open circuit faults

o 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 0.045 0.05

00.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 0.045 0.05

20 -t -(d) (e

LL-00.0 .100500 .2 .300500 .4 .5Fig. 6. Experiment of fault features at (a) normal, (b) SA, fault, (c) SA- fault,

+ 20K -[- Kf-[j (d) SB, fault, and (e) SB- fault of H-bridge 1 with modulation index 0. uoe ---oflO.LJU -20 - t --

0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 0.045 0.05

hK

0 0.0 .1 005 00 .2 .3 0.035 0.04 0.045 0.05Time (s)

Output voltages on short circuit faults

0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 0.045 0.05

0.005 0.1 .2-.05 K

o 0.005 0.01 0.016 0.02 0.025 0.03 0.035 0.04 0.045 0.05

Shortcircuittime(0.01667)-*.- Time(5) (C) (d)~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~211113/11.-

20 "'p-~~b) ig 7.Eprmnto al eaue t() Afut b)S al,(c-BfutFi.5iuainoouptvlae inl a pncrutfut,ad()S al fHbig ihmdlto ne . u f10

(b) short circuit faultsshowing fault features at SA+, SA SB+,andSB of~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~...H-rig22ihmdltinidx00. u f10

0 0.05 001 .016 0.02 0.05 0.3 0.35 .04 .016510

Page 4: [IEEE 2007 IEEE International Electric Machines & Drives Conference - Antalya, Turkey (2007.05.3-2007.05.5)] 2007 IEEE International Electric Machines & Drives Conference - Cascaded

III. FAULT DiAGNoSTIC METHODOLOGY Nua ewr asfcto

It is possible that artificial intelligent (Al) based techniquescan be applied in condition monitoring and diagnosis. Al-based Capture------------data Featuire extractioncondition monitoring and diagnosis have several advantages. Dt custo C n

For instance, l-based techniques do not require any.............................as...........ol.........ges..................A.

mathematical models; therefore, the engineering time andmethodologyoffaultdiagnostic system using Al has been~~~~~~~~~~~~~~~~~~~~Ge nw olag sgalfor nxtccl

reported in [13-15] and will not be repeated here. TheCofgiaonstediscussion of Al presented in this section will be brief, Rcnirdsihng Rcni to nproviding only the indispensable notion to elucidate the elflif

fundamental Al-based approach applied to a fault diagnosis --------Aire the iresults irepeatablesystem in a MLID.

fi ms

First, the feature extraction of the output voltage signals is Fig. 8. Fault diagnostic diagram for 11I-level MUID with 5 SDCS.performed by using FFT; then, the principal componentanalysis (PCA) is used in the feature extraction process. PCAoffers a lower dimensional input space which will also usually 5en aon1 cpirtlneur n

reduce the time necessary to train a neural network, and the (nomofaidonrd) T .~dreduced noise (by keeping only valuable principal components ....................................1.(PCs)) may improve the mapping performance [14]. Next,Fat- imliotets:genetic algorithm (GA) is applied to search for the best 0.65,0.75,0.85lJ.95 2 2

Ox8 OsLcombination of PCs to train the neural network as explained in4

provide the weight and bias matrix of neural networks used for 5evtoclassification task. After that, the weight and bias matrix of the FauUtA±md1+oidxneural networks will be implemented in Si uik interfacing ..........tB+

0 Itbe ~~~~~~~ ~~~~~FaultB Simulation tes set Train with "do not know" binary codewith FFT and PCA subsystem as shown in Fig. 8. Itshouldb---------------0.65, 0.75,0.85,0.95 [ 000 0001

mentioned that PCA and GA process will perform off-line to E~~o~~ eachieve the best combination of PCs.

Before continuing discussion, it should be mentioned that Fig. 9. Training and testing data set diagram.the methodology of fault diagnosis presented in [14-15] can be

B nuluptDt

applied to any other cascaded H-bridges MLID. However, B nu uptDtsome minor processes are different such as neural network The input/output data set diagram for 11I-level MLID isstructure, input/output data set, and principal component (PC) illustrated in Fig. 9. We can see that the set of original inputselection. Since the simulation and experiment validation will data set at each MLID operation point (modulation index)be performed with 11-level MLID, the fault diagnostic contains five fault classes: normal, Fault A±, A-, B±, and B-.processes for the 11I-level MLID are explained in the following. Modulation indices (ma) are observations changing with

A. NeuralNetwork Structure ~~~~desired load. In this particular case, ma is varied from 0.6 to 1.0A. Neural Network Structure ~~with 0.05 intervals. The original data are divided into two

The fault diagnostic diagram for an 11I-level MLID with 5 subsets: Open circuit and short circuit. Also, each subset isSDCS is depicted in Fig. 8. The neural network classification separated to one training set and two testing sets as shown inprocess consists of two networks: open circuit network and Fig. 9. Both open circuit and short circuit neural networks areshort circuit network. The training time and required memory trained with both open and short circuit training sets. However,for implementation are reduced with the segregated neural the open circuit neural network will be trained with shortnetwork as reported in [16, 17]. Moreover, in this particular circuit training set with "do not know" target binary and vicecase, the short circuit data set includes the loss of separate dc versa with the short circuit neural network as depicted in Fig. 9.source (SDCS) condition due to the fuse protection because the Target binary variables are also illustrated in Table I. Sixfuse may blow before the fault is detected; therefore, the short binary bits are used to code the input/output mapping. The firstcircuit neural network may contain more complexity than the two bits (counting from the right bits 0 and 1) are utilized toopen circuit neural network. Also, the neural networks may be code the faulty switches, the 3rd bit from the right (bit 2) isassigned to have the ability to provide "do not know"' used to code the fault type, and the last three bits (bits 3, 4, andconditions. The multilayer feedforward perceptron (MLP) 5) are used to code which cell has faulted. Also, the code [111networks are used in both open circuit and short circuit neural 1 1 1] is used to represent the normal condition, whereas the

Page 5: [IEEE 2007 IEEE International Electric Machines & Drives Conference - Antalya, Turkey (2007.05.3-2007.05.5)] 2007 IEEE International Electric Machines & Drives Conference - Cascaded

TABLEI. TABLE II.TARGET BINARY CODE FOR 11-LEVEL MLID. PRINCIPAL COMPONENTS SELECTED BY GA FOR 11-LEVEL MLID.

Number of binary bits and their description Neural Description Outputs fromgatoolCondition Faulty cell Fault type Faulty switch networks5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Normal 1 1 1 1I1I111 0 1 01 10 00 01 11 0 0 1 c Finalpoint PC 15-40 are all 02 0 1 0 -- -

Faultycells 3 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 04 1 0 - 00 0 0000 00

5 1 0 1 -- -Fa .01234 5 6 7 89 1 0 112 1314

Faulttypes open - - - 0 - -Faulttypes short | 1 0 1 1 1 1 1 1Fault A+ 0 0 t a Finalpoint PC 15-40 are all 0

Faulty Fault A- 0 1 0 0 0 0 0000000s-witches FaultB1+ I O0switches FaultB± - - - - 1 0 ~~~~~~~~~00 0 0 0 0 0 0 0 0 0 0 0

FaultB13- -1 1"Do not know" 0 0 0 0 0 0 FM0 _773

type and location as cell 3 is faulty with open circuit fault atswitch SA-. This decoder paradigm can be implemented IMSimulink model by using 2-D dimension look-up table as A. Simulation Setupshown in Fig. 8. Two simulation programs are used in the simulation setup:The output binaries provided by the neural networks are also Matlab-Simulink and PSIM. Matlab-Simulink is used to

required to give the same classification results for two implement feature extraction (FFT and PCA), neural networkconsecutive times with the same input voltage signal. If the classification, and reconfiguration. A reconfiguration isnetwork provides the different classification results, the corrective method to continuously operate a MLID after thereconfiguration process will not perform, and then a new cycle faults are detected. The reconfiguration technique used in thisof the voltage signal is required for another classification research has been proposed in [18]. PSIM is used to implementprocess. This process provides more confidence of the the MLID power circuit. The reason for using PSIM is that it isclassification result before taking an action. Also, the detection a circuit-based simulation software and it convenientlyprocess will allow the diagnostic system to acquire the output interfaces with Matlab-Simulink via the toolbox calledvoltage signal only two times for short circuit cases and three Simcouple [19]. The simulation validation based on Simulinktimes for open circuit cases. This means if the detection is illustrated in Fig. 10. It should be noted that the sameprocess can not give repeatable results, an operator will be Simulink model is used in both simulation and experiment.notified, and then emergency action will be performed. B. Experimental SetupC. Principal Component Selection The experimental setup is represented in Fig. 11. A three-By using the methodology proposed in [15], the principal phase wye-connected cascaded multilevel inverter using 100 V,

components (PCs) selected by genetic algorithm (GA) are 70 A MOSFETs as the switching devices is used to producerepresented in Table II. As can be seen, 8 PCs are selected for the output voltage signals. The MLID supplies an inductionopen circuit neural network, whereas 11 PCs are chosen for motor (1/3 hp) coupled with a dc generator (1/3 hp) as a loadshort circuit neural networks. Also, the same PCs (1, 2, 3, 5, 7, of the induction motor. The Opal RT-Lab system [20] is8, 13, and 14) as presented in [15] are selected for open circuit utilized to generate gate drive signals and interfaces with thefault neural network. Conversely, the GA chooses different gate drive board. The switching angles are calculated by usingPCs (2, 3, 4, 5, 7, 8, 9, 11, 12, 13, and 14) for short circuit Simulink model based on multilevel carrier-based sinusoidalneural networks. It should be noted that the training data for PWM with 2 kHz switching frequency. A separate individualshort circuit neural network also includes the short circuit fault power supply acting as SDCS is supplied to each cell of thefor loss of SDCS conditions. Interestingly, we know that PC 1 MLID, consisting of 5 cells per phase as shown in Fig. 1. Opencorresponds to the dc component of MLID's output voltages, and short circuit fault occurrences are created by physicallyand this dc component will naturally increase during faulty controlling the switches in the fault creating circuit. Aconditions as explained in [14]. However, GA did not select Yokogawa DL 1540c is used to measure output voltage signalsPC 1 for short circuit neural network. This result suggests that as ASCII files. Voltage spectrum is calculated and transferredthe PC 1 is not so important for short circuit neural network to the Opal-RT target machine.which includes training data of short circuit fault during loss ofSDCS conditions. Therefore, the neural network architecture V. SIMULATION AND EXPERIMENTAL RESULTSfor open circuit neural network has 8 input neurons, 4 hiddenneurons and 6 output neurons, whereas the short circuit neural A. Open Circuit Casenetwork architecture has 11 input neurons, 4 hidden neurons The simulation and experimental results are shown in Fig. 12.and 6 output neurons. The faulty power cell (SA+) was placed at cell 2 on phase A

1653

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$1-fL-1 > Xg 00 r-

D'22'. ,

ooSS

.2 1. S

Fig.~~~~~~'2l Faul Thear falFdanotcuytmlneraedwthPIlprorigar l1

(a)

Fig 10. The fault diagnostic system interfaced with PSIM performingpower circuit of a MLID.

~~~~~~~~~~~~~~~~~~~~~~~~aultinterval

F urlstr F t clei

(b)Fig. 12. Results of the open circuit fault at SA cell 2 of the MLID during

operation at m=a 0.8/1.0: (a) Simulation of current waveforms, (b)Experimental result showing line current (I,) at the faulty phase.

increases about 1.5 times compared with the normal operation.Itshou e noted that practical, the se proteirne theSDCS may blow (disconnect the SDCS from a MLID) before

the I 1. Experimental setup. the diagnostic system performs fault clearing so that the output(see MIg. duranigthe.ultievel ndete averageratin at phase-voltage will be zero. This behavior of output phase-(hasee Fg l) andu atihemtilevebe inver th e asul opervain at voltage signals should be taken into account for training the0.80mhodsiulationandexbefrie nth faultscrs We canh see neural network as explained in section n de.that The faulty ip agncexperiSmen requiuts agree wt eyach The proposed diagnostic system can also detect a short faultother at faultd osclar tsyee riequiresaoult. 6byules, under the loss of SDCS condition as the faulty cell condition asitheopenmircuat60 ult clusea theopenng cucuitfault. Oviox lfy shown in Fig. 14. The clearing time for this particular case isthe eltcircurit faultciauseinraluancdotpatvortagecufaen o about 9 cycles. Also, we found that the neural network cantell M3D duringcth e fault interval, andthe average chento adetect which cell has a fault and whether the switch wasphase A (Ia) has negative polarity during the fault interval, connected to the positive bus (SA ior SB) or the negative busB. Short Circuit Case (SAt or SBv). However, the neural network could not determineThe faulty power cell (SAf) of short circuit case was placed which specific switch (SA or SB ) or (SAnor SB) had failed.

at power cell 3 on phase A (see Fig. 1), and the multilevel Nevertheless, the proposed corrective action taken as explainedinverter drive was operating at 0.8/1.0 modulation index before in [18] can still solve this problem because the faultthe fault occurs. The simulation results of a short circuit fault at occurrences at switch SA, and SB, has the same correctivecell 3 switch SA, are represented in Fig. 13. The fault action taken. The faults at SA_ or SB_ also have the samed1iag'nostic syte kas reqi-nres. abouit 6~cycles to c-lear thei shonrt corrective action taken as, clearly explained in [18].1

phase A), and the average current on phase A ('a) has positive and short circuit faults by about 3 cycles. This result suggestspolarity during the fault interval. The peak of the fault current that using only the output voltage signals in the loss of SDCS

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Page 7: [IEEE 2007 IEEE International Electric Machines & Drives Conference - Antalya, Turkey (2007.05.3-2007.05.5)] 2007 IEEE International Electric Machines & Drives Conference - Cascaded

TABLE III.Magnified view PERFORMANCE VALIDATION.

Multilevel inverter dnrve at different operating points

Fault Types Fault clean0ng time (ins)() m, Frequency(A) ~~~~~Average Min Max

,Open circite 1.56 1.0/1.0 80 Hz 95.8 87.5 112.5faultriVatfSwitcht 2.83 0.9/1.0 60 Hz 100 83.3 133.3SngLof SWtCell+ f3 2.26 0.8/1.0 30 Hz 117.2 100 166.6

2.82 0.6/1.0 15 Hz 150 133.3 200ShotLoss of gate 1.56 1.0/1.0 80 Hz 96.25 87.5 112.5

t t ~ ~~~~~~~~~~~~~~~~~drivefault at 2.83 0.9/1.0 60 Hz 100 83.3 116.6F~~~dt ~~~t~~~t F~~~dt d~~~~~ Switch SA, of 2.26 0.8/1.0 30Hz 126.7 100 166.6

Ti- IQ ~~~~~~~~Cell3 2.82 10.6/1.0 15 Hz 166.6 1133.3 1266.6

Short circuit at 1.56 1.0/1.0 80 Hz 145.8 137.5 162.5Fig. 13. Simulation results ofthe short circuit fault at SA,, cell 3 of the MLID switch SA of 226 0.9/10 60Hz 15613331667

during operated at ma 0.8/1.0. Cell 2 2 26 0.8 /1.0 30 Hz 166.7 133.3 200______________ 2.82 0.6/1.0 15 Hlz 1200 1133.3 33.

iMagnifedview times. The procedure used for this particular investigation isthat the MLID was operating at different load and faultconditions and each condition was performed five times. Theaverage, maximum, and minimum clearing time consumed bythe proposed system are reported in Table III. As can be seen,the proposed system can detect and reconfigure at differentfault types and loads. The current waveforms of the MLIDoperating under several load conditions are illustrated in Fig.15 and Fig 16. The consumed time of classification andreconfiguration algorithm can be estimated by subtracting the

GM ;iw ;iw T'{S1 470 75 ;3so one cycle delay time required by FFT function. The average(a) consumed time of the algorithm is about 84 ms. We know that

the cascaded MLID can tolerate a few cycles of faults;therefore, the detection and reconfiguration system may not_ _ r s Starting _ need to be very fast execution.

It should be noted that this proposed system wasimplemented in Opal-RT system. The clearing time can beshorter than this if the proposed system is implemented as asingle chip using an FPGA or DSP. However, the proposed

Fault interva system can detect the fault and can correctly reconfigure thegnified vie malfunctioning MLID. This shows that the proposed diagnostic

and reconfiguration paradigm can be applied to MLIDapplications. Also, by using the proposed system, the reliabilityof the MLID system can be increased.

VII. CONCLUSIONFau t start Fault clear The ability of cascaded H-bridge multilevel inverter drives

(MDLI) to operate under faulty condition with Al-based fault(b) diagnosis and reconfiguration system has been proposed. The

Fig. 14. Results of the short circuit fault at SA+, cell 3 under loss of SDCS proposed fault diagnostic paradigm has been validated in bothcondition at the faulty cell of the MLID during operated at ma = 0.8/1.0: (a) simulation and experiment.simulation, (b) experiment showing line current (Ia) at the faulty phase. The fault diagnostic system requires about 6 cycles (- 100 ms

case may not adequately provide the unique feature to detect at 60 Hz) to clear the open circuit fault and about 9 cyclesthe faults. Therefore, the current signals can be used to (&150 ms at 60 Hz) to clear short circuit fault with loss ofdetermine the different neural network because Fig. 4 shows SDCD. The experiment and simulation results in both openthat the current polarity of the faulty cell can be used to circuit fault and short circuit fault with loss of SDCS are inclassify the faults at positive or negative dc bus. good agreement with each other. The proposed system can

detect the fault and can correctly reconfigure theVI. PERFORMANCEVALIDATION malfunctioning MLID. The results show that the proposed

diagnstic diagnostic and reconfiguration paradigm can be applied toThe performance investigation of the proposed digotc MLID applications. Also, by using the proposed system, theand reconfiguration system is also evaluated. The objective of reiblt thMLDstmcabenraedthis performance investigation is to evaluate the fault clearing rlaiiyo h LDsse a eicesd

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Fig. 16. Operation under different fault type at 60 Hz.

[10] J. Rodriguez, P. W. Hammond, J. Pontt, R. Musalem, P. Lezana, M. J.Escobar, "Operation of a Medium-Voltage Drive Under FaultyConditions," IEEE Trans. on Industrial Electronics, vol. 52, no. 4,August 2005, pp. 1080-1085.

[11] K. Rothenhagen, F. W. Fuchs "Performance of Diagnosis Methods for

Fig. Operation uneropniruifulcnIGBT Open Circuit Faults in Three Phase Voltage Source Inverters forFig.f15.rOperationunderqopencircuit faultcnditiAC Variable Speed Drives," in Proceedings of the 2005 European

frequencies. Conference on Power Electronic and Applications, Dresden, Germany

pp. P.1-P.10.[12] P. Vas, Artificial-Intelligence-Based Electrical Machines and Drives,

REFERENCES Oxford University Press, Inc.,New York, 1999.

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