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Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

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Page 1: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended
Page 2: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Ian Hemingway

Regional Sales Manager

29.03.2018 2

GASKETED PLATE HEAT EXCHANGERS FOR HVAC APPLICATIONS

Page 3: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Kelvion – Catoosa, OK

29.03.2018 3

Page 4: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

29.03.2018 4ON SITE WAREHOUSING

Page 5: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

29.03.2018 5Plate Heat Exchangers –Product Scope

Brazed

-Pressures to 650+ psig

-Temperatures to 1000°F

-Flow rates to ~800 gpm

Gasketed

-Pressures to 450+ psig

-Temperatures to 370°F

-Flow Rates to ~20,000 gpm

Welded

-Pressures to 450+ psig

-Temperatures to 550°F

-Flow Rates to ~30,000 gpm

Sanitary

-Meets 3A Sanitary Standards

-Available with auto Open/Close

-Stainless Steel Cladded

Page 6: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

29.03.2018 6

PLATE HEAT EXCHANGERS -PLATE SCOPE

Industrial

Condensers /

Evaporators

Laser Welded /

Semi-Welded

Cassette

Free

Flow /

Wide

GapFully

Welded

Page 7: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

29.03.2018 7

Page 8: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

29.03.2018 8

Page 9: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Heat Exchanger Operating 29.03.2018 9

Page 10: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

What’s Going On Inside a

PHE? 29.03.2018 10

Page 11: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

PHE Piping Arrangements 29.03.2018 11

Page 12: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

29.03.2018 12

Page 13: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

29.03.2018 13

Page 14: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

PHE Connection Velocity

Limitations 29.03.2018 14

Page 15: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Gasketed Plate Heat

Exchangers – Materials 29.03.2018 15

Page 16: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Achieving Even Flow

Across the Plate. 29.03.2018 16

Page 17: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Flow Imaging with Optiwave29.03.2018 17

Page 18: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Plate Corrugation Alignments29.03.2018 18

Page 19: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Plate Corrugation

Pressure Drop VS Efficiency29.03.2018 19

Page 20: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Aspect Ratio

Pressure Drop VS Efficiency29.03.2018 20

Page 21: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Wide Range of Plate sizes 29.03.2018 21

Page 22: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Gasketed Plate Lines

Plate Pressing Depth 29.03.2018 22

Page 23: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Gasketed Plate Lines

Double Wall Plates 29.03.2018 23

Page 24: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

29.03.2018 24

Page 25: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

What drives PHE Designs 29.03.2018 25

Page 26: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Impact of APPROACH on

Surface Area $$$$ 29.03.2018 26

Page 27: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

AHRI 400 LLHE

Certificiation 29.03.2018 27

Page 28: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Current AHRI 400 LLHE

Situation 29.03.2018 28

Page 29: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

AHRI 400 LLHE

Certification.

Whos involved29.03.2018 29

Kelvion

Page 30: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

AHRI 400 LLHE

Certification – Benefits 29.03.2018 30

Page 31: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Design Considerations –

Pressure Drop 29.03.2018 31

Page 32: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Design Considerations –

VFDs 29.03.2018 32

Page 33: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Design Considerations –

Fouling & Clogging 29.03.2018 33

Page 34: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Fouling Factors 29.03.2018 34

Page 35: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Design Considerations

Overall System

Performance29.03.2018 35

Page 36: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

29.03.2018 36

GPHE Features & Kelvion Standards

Page 37: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Gasketed Plate Heat

Exchangers – Materials 29.03.2018 37

Page 38: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

The Better GPHE –

Self Aligning plates 29.03.2018 38

Page 39: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

The Better GPHE

Ecoloc Gasket Attachment 29.03.2018 39

Page 40: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

The Better GPHE

Gasket ID Tabs 29.03.2018 40

Page 41: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

The Better PHE

Ball Bearing Thrust Bushing 29.03.2018 41

Stainless steel is NOT

recommended due to lower

tensile strength and higher

risk of thread galling.

Page 42: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

The Better PHE

Tie Rod Assembley 29.03.2018 42

Stainless steel is NOT

recommended due to lower

tensile strength and higher

risk of thread galling.

Page 43: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Still awake ? Am I ? 29.03.2018 43

Page 44: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Applications –

Overview 29.03.2018 44

Page 45: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Applications –

Water side Economizer 29.03.2018 45

Page 46: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Applications

Cooling Tower Isolator 29.03.2018 46

Page 47: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Applications

Lake or River Water Cooling 29.03.2018 47

Page 48: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Applications

Solar Heating 29.03.2018 48

Page 49: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Applications

Swimming Pool Heater 29.03.2018 49

Page 50: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Applications

Steam 29.03.2018 50

Page 51: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Hey you in the back wakeup!!! 29.03.2018 51

Page 52: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

3D Revit Compatible

Models 29.03.2018 52

Page 53: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Shroud 29.03.2018 53

Page 54: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Inline Strainer 29.03.2018 54

Page 55: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Inline Strainer 29.03.2018 55

Page 56: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Inline Strainer 29.03.2018 56

Page 57: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Flanged Cleanouts 29.03.2018 57

Page 58: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Inline Gauge 29.03.2018 58

Page 59: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Automatic Backflush Valve 29.03.2018 59

Page 60: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Insulation Kit 29.03.2018 60

Page 61: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Insulation Kit 29.03.2018 61

Page 62: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

29.03.2018 62

Page 63: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Service Centers 29.03.2018 63

Supply full service center activities as follows: Sioux City Iowa

- Disassemble units

- Remove gaskets from plates

- Chemically clean all plate types up to 13’ long and 55” wide(Sodium

hydroxide and phosphoric acid)

- Mechanically clean all plate types (High pressure power washing)

- Dye penetrant leak detection

- Gasket plates

Lock in

Glue in place (standard is Pliobond 30)

2 part epoxy

- Reassemble units

- Hydrostatically pressure test units

Page 64: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Service Centers 29.03.2018 64

Supply full service center activities as follows: Broussard, LA

- Disassemble units

- Remove gaskets from plates

- Chemically clean all plate types up to 9’6” long and 49” ta(Sodium hydroxide

and phosphoric acid)

- Mechanically clean all plate types (High pressure power washing)

- Dye penetrant leak detection

- Gasket plates

Lock in

Glue in place (standard is Pliobond 30)

2 part epoxy

- Reassemble units

- Hydrostatically pressure test units

•Future Service center capabilities in LA

- Block cleaning line. This line is currently in design and has been approved

for construction in Q1 of 2016.

- Shell & Tube cleaning line. This line is currently in design and will be

tentatively implemented in Q2 of 2016.

Page 65: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Field Service 29.03.2018 65

Field Service capabilities: All of North America

- Currently we have one field service technician. We will be adding

another person to that team in the near future to create a 2 person service

team. They are currently located out of the Sioux City, SD facility and will

be servicing units throughout the Midwest.

- A plan is being formulated to also put a service team in place for the

gulf coast region stationed out of the Broussard, LA facility.

- As these needs grow we will be happy to add Field Service Techs to

provide the services customers need.

Page 66: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Questions ? 29.03.2018 66

Page 67: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended

Ian Hemingway

Kelvion Inc.

3100 Farmtrail Road, 2nd Floor

York, PA 17406

717-825-5614

[email protected]

Contact 29.03.2018 67

CONTACT SLIDE

Page 68: Ian Hemingway - Sigler So Cal Engineering · Plate Corrugation Pressure Drop VS Efficiency 29.03.2018 19. Aspect Ratio ... Tie Rod Assembley 29.03.2018 42 Stainless steel is NOT recommended