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AFNL-TR-72-55 "SEVENTH ANNUAL REPORT OF THE MACHINABILITY DATA CENTER I 1970 - 1971 ROBERT E. SNIDER Netcut Research Associates Inc. TECHN I CAL REPORT AFML-TR-72-55 APRIL 1972 Approved for public release; distribution unlimited. NATIONAL TECHNICAL INFORMATION SERVICE SV"010', V&_ 221S1 AIR FORCE MATERI ALS LABORATORY AIR FORCE SYSTEMS COMMAND WRIGHT-PATTERSON AIR FORCE BASE, OHIO ID /---- ,- ---- I,

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Page 1: I, · 2018-11-09 · Aso in this report are tables arid in format ion reflect ing MDC act i' it in other a reas rel ateli to dat a publ ic-at ions. Governiment act i v: t%~ . t~pes

AFNL-TR-72-55

"SEVENTH ANNUAL REPORT OF THE

MACHINABILITY DATA CENTERI 1970 - 1971

ROBERT E. SNIDERNetcut Research Associates Inc.

TECHN I CAL REPORT AFML-TR-72-55

APRIL 1972

Approved for public release; distribution unlimited.

NATIONAL TECHNICALINFORMATION SERVICE

SV"010', V&_ 221S1

AIR FORCE MATERI ALS LABORATORYAIR FORCE SYSTEMS COMMAND

WRIGHT-PATTERSON AIR FORCE BASE, OHIOID

/---- • ,- ---- I,

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NOTICE

When Government drawings, specifications, or other data are used for

any purpose other than in connection with a definitely related Govern-ment procurement operation, the United States Government thereby incursno responsibility nor any obligation whatsoever; and the fact that thegovernment may have formulated, furnished, or in any way supplied thesaid drawings, specifications, or other data, is not to be regarded byimplication or otherwise as in any manner licensing the holder or anyother person or corporation, or conveying any rights or permission tomanufacture, use, or sell any patented invention that may in any waybe related thereto.

~i

Mse_______ Z.

Copies of this report should not be returned unless return is requiredby securityv consid-erations, contractual obligations, or notice on aspecific document.

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UnclassifiedSecurity l.4%%iftucation

14 LINK A LINK 1) LINK C

KEY WORDSROLE WT ROLl" I ROLE T

Information Center

Mach i n i ng

Managemen t

Data Center

Information Center Costs

Information Center Economics

Computer Data Processing

Data Publications

1'nc I ass i fC edSeCuTity Cla•fitcnn

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Unclassified

DOCUMENT CONTROL DATA - R & D'S~ecu.agr et..so.icafion of ?Ille. body of ab~l,a(l A- J andr.,. ..- o~lo .rý be entir~ed .hen lhe ow'etjfl report 2, claIssifid)

IOR I IN AT ING A CTIIV IT IV(Ca..eathr REPORT SECURITY CLASSIFICATION

Metcut Research Associates Inc Unclassi f~edCincinnati. Ohio 45209 2b. 46POUP

N/A3 REPORT TITLE

SEVENTH ANNUAL REPORT OF THE MACHINABILITY DATA CENTER

* OECICRIPTI IVE ROTES (Type of report and lnelustvr dates)

Annual Report covering the period of October 1, 1970 thru September 30, 1971* AU THORISI (,FatS? name.. middle inhtial. last name)

Robert E. Snider

G. REPORT DATE 70. TOTAL NO0- OF PACES 7b. NO. OF REFS

April. 1972 2S.CONTRACT OR AAN T 'sO. 90. ORIGINATORS ALPORT NUMBERIS)

Contract F33615-7l-C-1112PROJCT)O%1 810-87 MIW 71 - I

c. Task No. !-75706 9b. OTHCR REPORT Nots, (Anr oLhetnL~berx xhafmay, be massaIgdthis report)

d. AFML.- TR- 7-1--55MC DISTRIBUTION STATEMENT

Approved for publ ic re(Ie :i -t ri but ion un I im ited.

13. SUPPLEMENTARY NOTES 12. SPO?4SORING MILITARY AC lIVITY

Air Force Materials LaboratoryMaterials Support DivisionWright-Patt-.son Air Force Base. Ohio

I) AVISIRACT

This report coesthe seventh y ear of operatio iI~r f the Machi nahi Iit v Data (Center

tromn October 1. 1970 through Sept ember 3~0. 1971 ((Contract F:tiMl.5-7l-C- 1112). During

this ct-luiiracK ing period -1.2-16 documents were processed from %h ich 11 . :fl cards sere

k-eypunched. Currently.- there are 121 .459 support inrg records on jpur.ched cards h i .. h

permit computer searches to lhe conducted for cit at ion it) 41,574j spec ifi c vachiniii ri

sit uat ions (1Idvd( on MDC s- documents.

IPu rrin. t h is reporting period. $07 spec i fic inquli r ies %-re- an ss(refl for :19.1 di ffe r-

ent organizat ions represent ing -517 individuals. Sintc-c the Center'.s op)erat ion began

iii October l96-.1 a total of 6.5 16lt specific inrqui ries hate been processed. The aver-

age niumber oIf inquiries uais 67. per r-onth at an average' proc-eTsj ig cost of $48. 2:11

per i niquiry.

St at i stics are- presented for vst i mated cost sav ings of MDC users. Th rough Sept ember

30Q. 1971 it has been ve-r% conservat ively est imated thait these savings amouinted to

more* than $S55-.000. 000(.

Aso in this report are tables arid in format ion reflect ing MDC act i' it in other

a reas rel ateli to dat a publ ic-at ions. Governiment act i v: t%~ . t~pes of inqu i rics. etcr.

FOR*0DD INOV 4131473 Unclassi fiedSecurtvu ClassIfIcaI:OhI

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AFML-TR-72-55

IrSEVENTH ANNUAL REPORT OF THE

MACHINABILITY DATA CENTER

1970 - 1971

ROBERT E. SNIDER

metcut Research Associates Inc.

TECHNICAL REPORT AFML-TR-72-55

APRIl. 1972

Approved for public rolease: distribution unlimited.

AIR FORCE M.ATERIAI.. L.ABOR-ATORYAIR FORCE SYSTEMS COMMANDI

4RIMIIT-PATTERSON AIR FORCE BASE, 01110

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FOREWdORD

The Seventh Annual Report of the Machinability Data ('enter (MDC) covers-*ork performed under Contract F33615-71-C-1112 from October 1, 1970,through September 30, 1971. The %ork described in this report coversthat accomplished under project No.8975 , Materials Information Anal-ysis Centers, Task No. 897506 , Machinability Data Center. It also citessome statistics covering the 6-3/4 years that MDC has been in: opera-tion. This Center is operated for the Air Force Materials Laboratory,by Metcut Research Associates Inc.. 3980 Rossivn D:ive, Cincinnati,Ohio 452G9. The aanuscript %as released by the author, Robert E. Snider,Director of MW. in October 1971 for publication as an MDC Report.

The work was administered under the direction of the Air Force Mate-rials Laboratory. 14right-Patterson Air Force Base. %ith Mr. E. L. Horne(LAM) AFML Program Monitor.

For a complete analysis of the progress made by the Center from itsearly inception to the present, the, following seven references shouldbe reviewed:

""Final Report on the Design of a System for Collecting, Evaluating andDisseminating Machinability Data for Aerospace Materials'', TechnicalDocuoentary Report Nr. ASD-TDR-63-572, .July 1963:. AD--1167-13.

"First Annual Report of the Air Force M.achinability Data Center''.AFMDC 65-2, February 1966, -\D-482278.

"Second Annual Report of the Air Force Machinahility Data Center'".AFMDIC 66--l. February 1967, AD-813017.

" Third Annual Report of the .ir Force Mach inahi Ii ty Data Center'',AFM9C 67-8, Fhruar% 1968, :,3-829879.

"Fourth Annua! Report of the Air Force Machinah;iitv l)ata Center'".AFVDC 68-6. Oc:oher 1968, AD-81-|920-

"Fifth Annual Reiort o,' the Air Force Machinabilit D l) iat a (enter''AFMDC 69-6. October 1969, AD-6977941-

" Sixth Annual Relort of the Air Forct- Machinahility Data Center'"AFMDC 70-5. October 1970. AD-722-178.

This technical rep.rt has been reviesed and is approved.

Edsard lDuggt r('hief. Materials Informat ion Bran-hMaterial.s Support ivii•nn\ir Force Materials iLaboratory

I ]f-- -•• =:-- • -1: • • .- • • :.••: . .. - • ,- :•- =•. ii_• '

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ABSTRACT

TThi s report covers the seventh year ot" operat ion of the maclhin i ab i it-

Data (Center from October 1. 19 70 through September 30. 1971 (ContractF3:3615-71-C- 1112). During this contract ing period .1,246 dot-uments •wrvprocessed from %hich 11,3:16 cards %ere ketpunched. Currently, *here are

121,459 supportinug records on punched cards Ah ich p,.,,lit computter

searches ito he conducted for citation to -13,574 specilfic -, h in ing sit-tlat ions coded on MDC(' S dacurien t s

During this reporting period, 807 specil'i- inquiries Aere ans-Ared fo;198 different o.-"anizat ions represent ing 517 individuals- Since the

Center's operation began in October 1961 a tot al of' 6.5.16 speciri c in-

quiries have been processed. The average number of" inquiries Aas 67 permonth at an average processing cost of $48.23 per inqui ry.

Statistics are presented for est imated cost st'ings of , D" users.Through September :0. 1971 it has been very con,-'rvat ively estimatedthat these savings .anounted to mnore than -i-.000.000.

Also in this report are tables and infiormat ion reflect i ng MI(' act ivity

in other areas related to data 1)11l)i cat iozis . Cover'-nnent ac-t i 'ity l.ltypes

of0 inqui ries, etc.

)il

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TABLE OF CONTENTS

Page

Introduction .............. ............................ 1

Description of MDCW ....... ............................. 2

Summary of Mjor Activity ................. ...................... 3

MDC (derational Areas ................. ....................... 4

Distribution of MDC User File ........ ..... .................... 5

Summary of Specific Inquiries by •-pe of Inquiry ............... 6

Analysis of Inquiries by State ......... ..... ................... 8

Analysis of Inquiries by Material Group ........ ... ............... 9

Analysis of Inquiries by Type of Machining Operation ........ ... 10

Summary of Inquiries Processed by MDC for STSP & SBA ........ ... 11

Summary of Specific Inquiries by SIC Number ............... ..... 12

Companies and Agencies Submitting Inquiries to MDC ................ 14

Potential for MDC Services to Industry .................. ..... 16

Description of MDC Data Publications ....... ................ I

MDC Operating Costs ....... ......................... ..... 18

Estimated Cost Savings Resulting from MDC s Operation ............... 19

Economic Environment for MDC's Operations ................. ..... 20

MDC Input and Output Summary ...... .................... ..... 21

MDC Visits for Acquisition and Dissemination ofMachinability Informaticn ...... .................... . 22

iv

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INTRODUCTION

TI> Y-' ,inab'ity Data Centvr h;,s been operated continuously since0 . , 1964, by Metcut Research Associates Inc. From October 1,

irough Octobc: 1, 1968, the Center operated under contracts fromt anufacturing Technology Division of the Air Force Materials Labo-ratory. On October 1, 1968, government administration of the Center waschanged to the Materials Information Branch of the Air Force MaterialsLaboratory. Another change of administration took place during thiscontract period on August 1, 1971. The Defense Supply Agency assumed L-

co-tract responsibility with the Materials Information Branch of theAir Force Materials Laboratory at Wright-Patterson Air Force Base con-tinuinlg technical monitoring of the Center's activity.

This Seventh Annual Report of the Machinability Data Center presentsaccomplishments and progress during the period from October 1, 1970,through September 30, 1971.

Contained herein are charts reflecting data input activities and thescope of services provided industry and government in answering tech-i ical inquiries and the dissemination of data through the sale of datapublications.

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DESCRIPTION OF MDC

MACHINABILITY DATA CENTER, 3980 ROSSLYN DRIVE, CINCINNATI, OHIO 45209. Operated forthe Department oi Defense, Defense Supply Agency, with technical aspects being moni-tored by the Air Force Materials Laboratory, Materials.Support Division, under Con-tract F33615-71-C-1112, by Metcut Research Associates Inc.

SCOPE

The Machinabiiity Data center (MDC) cliects. evaluates, stores, and disseminates materialremoval information including specific and detailed machining data for the benefit of industryand government. Strong eaphasis is given to engineering evaluation for the purpose of devel-oping material removal parameters. such as speeds, feeds, depths of cut, tool material and

geometry, cutting Iluids and otner significant variables. Data are being processed for alltypes oi materials and for all kinds of material removal operations such as turning, milling.dri~ling. tapping, grinding, electrical discharge machining. electrochemical machining. etc.

COLLECTION

MDC has . data file it over thirty-two thou$aid selected documents pertaining to material

removal technology. This data file is supported by a retrieval system which is controlled by

an IBM 1130 compute, installation. Informatror, retrieval is based upon the specific materialS(with definite chemical. physical. and r•echanicai properties) and the specific material

removal operation being used. Computeri:ed search techniques are enployed utilizing a com-

bination of search parameters to prodvce soui;e data. Information retrieval can be refined

to the extent recessary to sitisiy the requirements of a specific inquiry by controlling theinput search parameters.

INFORMATION SERVICES PROVIDED BY MOC

MCC maintains an intensive effort to serve 3s a comaunica2t;un link fcr both government and

industry by providing service. related to the field of material removal. MOC's output consists

of piovi,.ng analyzed data in response to technical inquiries, compita,ion and narketing of

data publications on subjects of current interest to the manufacturing industry. MOC also

maintains a selected mailing I st for providing rotification of the availab=iity of new in-

formation and serviccs from the Center.

TO REQUEST MACHINING INFORMATION .........

Telephone: 513-271-9510

TWX: 910-461-2e40 'r

Write: Vachiiiability Data Center

3980 Rosslyn Drive

Cincinnati. Olito 45209

NOT1E: Is~oc zat n'"; ot rhe na:ov -! N-=an iv, md ridit duu 1, 1 ':,cc fil t n kr-cnn)r :den, nal I1.. Unre r,I~r datatcre .- Ped rr ~:tt tin, 'hrI prnvrn !.% -fIM 111 r d: v:nt ro=lln 1.-30 re-qu revd ! r nnttrnn i ti m ta r nnrqu irr.- and for do - e-I op. nc da r.a pra'.itica t -. ,n

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SUMMARY OF MAJOR ACTIVITY

Contract Change

l)uring July, 1971, the Center's Contract No. F313615-71-C-1112 as mod-

ified to reflect the change in lol) funding from the United States Air

Force to the Defense Supply Agency with technical monitoring to remain

under the Air Force Materials Laboratory, Materials Support Division.

On August 1, 1971, the name of the Center was changed from Xi r ForceMachinabi 1 itv l)ata Center to Machinability Data Center (MI)C). Plans

and work were started in order to implement the directive in the ne%''Statement of Work'' requiring the institution of a service chargesystem for the Center's publications and servi ces.

The new ''Statemett of W~ork'' offered two options for implementing the

service charge system designed to achiieve the l)epartment of l)efen,,,eobjectives. The first opt ion, a Net Bill ing Procedure %ould al loA MI)Cto market, provide services and publications directly to industry and

collect charges that would be used to increase the quality and quan ity

of services provided MDC users. The other opt ion eattailed negotiating a

contract with The National Technical information Service (NTIS) fordissemination (if selected MDC publicat ions and collection of service

charges. Presently, MDC is planning to initiate the syv.tem of service

charges under the Net Billing Procedure.

Machinine Data Handbook

Preparation of tihe rough draft of the revised editioi" of the MlacbhiningData Hlandbook %as completed during this reporting period. Copies sere

reviewed and approved by Rock Island \rsenal and the Materials SupportDivision, Air Force Materials Laboratory, IWright-Patterson Air Force

Base. The Second Edition %as expanded to contain recommendations for

48 conventional machining and grinding operations, and five nes sec-tions o' engineering information were added. It is estimated that final

engineering rev i ew composition and print i %ig , nIl he completed by early

Spring of 1972.

Computerized iser-linquirer File

During this reporting period a major modification %as completed tomerge the Center's Inquiry. SIC (Standard In(!us,,trial Classification)and User File into one computerized system. The nei system eliminatedt'ao separate card files and a metal plate Addressograph mailing s stem.

Computer programs were %ritten that %ill print mailing labels from theUser-Inquir;. File, maintain and print statistics on \IDC"s activities

for reporti.ag purposes and provide a more efficient and frequent method

of updating the files.

1

k3

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MDC OPERATIONAL AREAS

At NDC, personnel work in ten furctional areas qf operation. These are indicated below

along with the numbers used for time coding purposes:

Administration Administration of technical and generalactivities of MDC

2 Engineering Supervision Technical activities inc!uding all mech-anized handling of data and processingof inquiries

3 Systems Analysis Design of the machinability data system,particularly processing

4 Machining Data Analysis Technical evaluation of machinabilitydata and information including Prelimi-nary Screening

5 Data Processing Operation of a mechanized systemincluding a computer

6 Data Control Superimposition and use of controlsto guarantee proper operation of dataprocessing system

1 Document Acquisition and Acquisition of all types nf data andDocument Storage information for processing. Storage

of documents including those which havereceived Final Technical Evaluation andthose in piocess

8 Data Dissemination Dissemination including duplication andprinting

9 Machining Data Laboratory and shop work necessary forVerification - resolving highly significant and contro-Experimental Machining versial data situations

0 Secretarial and Clerical Development and execution of all proce-dures relating to typing and filing

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DISTRIBUTION OF MDC USER FILE

Names are added to the User File as a result of: 1) inquirers, 21 visitors, 3) ad-ditional names sub'nitted by current Users, 4) requests resulting from disseminationof data publications, and 5) technical articles published in periodicals and an-nouncements pertaining to the Center.

GENERAL CONCENTRATION OF USERS BY NUMBERS

STATES ORGANIZATIONS TOTAL NO. ORGANIZATIONS STATES* INDIVIOUAL TOTAL ItIDIVIDUAL USERS

7 0 0 7 0 015 1-10 89 14 1-25 19516 11-25 291 12 26-50 4386 26-50 217 11 51-125 8182 51-100 134 6 126-300 1.4259 OVER-1O0 1,810 5 OVER-300 3,246

TOTAL 2.541 TOTAL 6.122

AREA CONCENTRATION OF ORGANIZATIONS

West Coast (3 states)- 302 companiesMidwest (5 states) - 924 companiesNorth Central (3 states) - 518 companiesNew England (6 states)- 272 comparies

The total User File (6,122 individuals and 2,541 plants), can be broken down as follows:

CoMipany Users (Individuals) 5,299Companies 2.304

Educationz.l Institutions (Individuals) 718Colleges 206

Societies, Centers. etc. (Individuals) 105Societies. Centers, etc. 31

} • " Inceludes Ka~hincitnn. b.c:.

5

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CI CII

a--

cm

C~) =

CLZ Cm-ý cm

-aU' -1=.. 0 C'

0 c

Ca.

C.1

0 0

CL i = C2 -C 1 a. 2 a W

CD CD .

mm =D -a a- .7

- a -4s 0

o -. - as 0 0

CL C2 2ý 96

CD, as.

-. C? cc 0.

UJ~~Z X 70C.3 -K -C. W

CL) A"- 0 CL

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o C2 .0 C3 -D - 0=a . f** a 0- CL .

-7 C CD 0l C. C.3~~~C CoLZO CW 7a- )-0 C3- - A= C) CL 0 L

c st .0 . CL -CL 0 -C

W -C -- C -i 0 - U-C E = 5-0 CA C

-3 CD - 7 Cc.), a c7. c m w- a c -

a. ac ao 3- 9C Co , a-C2L~u w = n no ~ -

-C _j w w -9 .7.jm

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a- OC CoOc c C3 to"- r0 anS 2 -r I C :a-0 C3 Co 01 Co 9L.~

)-~~C Cw ~O C CA 2so S. cc 41. -C Co or.

2c anE w~ 0ý -a. - z Co. 0Z~~~3 a-4- L- C. a- - c -. C-

--, cc C ~ a-- or v7 J7 a

31 Ze 29 -" W40 w- 0C3 an- CC a.. -o a- CW =. -C. -K -0 0.7 -- an Zý C- C, C0.7co C w

us =C = >. a Cj - C.1 us Ccc- Q2 -c - C.2 ~ Co). CD w c t

I..~CL ananN; . C

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C=)

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Mim

a1 a . -a CD

+1~0 2 Lo

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72 -0 - =a z ;!0 2 -c -o

__~ w 43 i

-~~- a aa 2

93- to -0 usC~~ 0 C

a~ a - -- 4

U.. C2 -C0,.2 a .c -. =

- - Cb Miaa- - C* Oit 0

4m E 7f 2 cm

-3 go a a c -

* 4 C- - caOD 0 00-- cm - a - a - m

LA CL J= a us

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m m- c a -- a 'C.)4-a us- a- C-m A

M2a 2 .m_ - =a -- ~ a

ft cc aL *-- - C(4- 4m2 a a aDLL

_2 ft Za 0 ca -K- a ca uas c 3E cr 44 c 40 M c 44 a-0 6 aa m-

me'o C3I -0 C2 10 2 0 -a4C3. (-2 4 a 2 -. S.-AL C2. an _j 0- 0 a 41

a- m in a.0 *- ': 0 a-- es C .5 4 .0 w- 'a-

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4, -3 CA t4 c 4

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C3- -3 C a I - C', c-a0 i- 4usa -mC cm us2 * *m a C9960 L L-

2 i a2 -c C32 c c '2 a 00",0 - a 4 C, ~CD - m ~ m- m .-

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ANALYSIS OF INQUIRIES BY STATE

October 1, 1970 - September 30. 1911

10 STATES LEADING INQUIRIES

STATES COMPANIES INDIVIDUALS NO. OF INQUIRIES

CALIFORN.IA 28 38 56CONNCTICul 12 14 24

ILLINOIS 22 28 40IDIANA 13 14 21

MASSACHUSE(I$ 16 *7 25MICHIGAN 27 36 58MISSOJRi 5 10 31

NEW YORK 20 24 31

OHIO 108 170 265

PE'%SYLVASIA 39 46 63

TOTAL 290 397 514

OTHER STATES SUBMITTING INQUIRIES

AL A•AU 2 3 5ARIZONA 2 2 2AR ASAS 2 2 2COLORADO 5 6 13

DISTRICT Or COLJViIA 5 5 5DELA&ARE 4 4 7

Ft•41• A 3 3GTORGIA 2 2 3I OWAIIK•A SAS 2 2KE%!VCKY 4 - 7

LOUSI A%A I

MAP , E 4 4

VlIu% ESo A 7 8MISSISSIPPI 2 * 7TI• JERSEY 10 1• 12

N0AIT C&"QoLIA 3 3 1 3-A OUA 3 4 13

VE Uri% 5 51

A• -*,,:•2 2 2

10 16

TOTAL 101 120 193

T07AL FOR ALL STATES 398 517 807TOA ORALSATS38i1 0

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1.

ANALYSIS OF INQUIRIES pv MATERIAL GROUP

October 1. 1970 - September 30, 1971

MATERIAL GROUP INQUIRIES

PLAIN CARBON & LOW ALLOY STEELS 99

ULTRA HIGH STRENGTH & TOOL STEELS 49

CARBIDES 5

CAST IRON 39

CAST STEELS 6

STAINLESS STEELS 40

NICKEL ALLOYS 4

MARAGING STEELS 19

HIGH TEMPERATURE ALLOYS 110

TITANIUM ALLOYS 50

REFRACTORY ALLOYS 21

BERYLLIUM ALLOYS 5

ZIRCONIUM ALLOYS 5

ALUMINIUS, MAGNESIUM, ZINC, LEAD,COPPER & TIN ALLOYS 57

PRECIOUS & RARE METALS 6

POWDER METALS 9

FOAMY METALS 0

NONVETALLICS INCLUDONG CERAMICS,PLASTICS. GRAPHITE & COMPOSITES 48

MULTIPLE GROUP 91

UNITERM TYPE (NO GROUP) 247

I=I

I

i9e!

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ANALYSIS OF INQUIRIES BY TYPE OF MACHININV OPERATION

October 1. 1970 - September 30. 1171

OPERATION INOUIRIES

CONVENTIONAL CHIP RENOVALTURNING ;9

BORING :9M!LLING :GENERAL) 4FACE VILLING .8END MILL SLOTTING .3PERIPHERAL END MILLING .0SLAB MILLING 2ALL OTHER TYPES OF MILLINGDRILLINGGUN DRILL;NG 5REAMING 9TAPP ING .9GEAR CUTTINGBROACHINGROUTINGBANDSAWING 4

TOTAL 330

CONVENTIONAL GRINDING

GENERAL GRINDING 27SURFACE GRINDING I1CYLINDRICAL GRINDING 13INTERNAL GRINDING 3

CENTERLESS GRINDING 2ABRASIVE MACHINING 2ABRASIVE BELT GRINDING 3ABRASIVE CUTOFF 3HON ING 7

TOTAL 72

ALTERNATE NACH'NING METHODSELECTRICAL DISCHARGE MACHINING 26ELECTROCHEMICAL MACHINING 11ELECTROCHEMICAL GRINDING 6CHEMICAL MACHINING 7PHOTOCHEMICAL MACHINING 3ULTRASONIC MACHINING 2LASER MACHINING 6ABRASIVE JET MACHINING 0SUB-ZERO MACHINING 3HOT MACHINING 4THREAD ROLLING 2

TOTAL 70

NISCELLANEOUS

BURNISHING 9POLISHING 2UNITERM DESCRIPTIVE OPERATIONS 328MULTIPLE OPERATIONS 169MISCELLANEOUS CONVENTIONAL

OPERATIONS 40

TOTAL 548

10

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SUMMARY OF INQUIRIES PROCESSED BY MDC FOR STSP- & SBA*

October 1, 1970 - September 30. 1971

NUMBER OF INQUIRIES FOR STSP*

"ZTATE NO. OF INQUIRIES

MAINE I

MICHIGAN 1

VERMONT 8

TOTAL 10

NUMBER OF INQUIRIES FOR SBA**

STATE NO. OF INQUIRIES

CALIFORNIA

COLORADO 3

MISSISSIPPi 2

MINNESOTA 2

OHIO 10I

PENNSYLVANIA 4

TEXAS 2

TOTAL 15

STSP* - STAIE TtChICAL SERVICES PROGRAMS

SBA* - SuAIL SBS:,£SS ADMImIS1R.I-in- TcCHOLOC-v

I UTLZ.ATIai PUDO -AiS

i I

I

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MACHINABILITY DATA CENTER

SUMMARY OF SPECIFIC INQUIRIES BY SIC' NUMBER

OCTOBER 1, 1970 - SEPTEMBER 30, 1971

NUMBER OF INQUIRIESSIC

MAJOR SiC bY SIC BY SIC . OFGROUP INDUSTRY INDUSTRY MAJOR GROUF TOTAL

No. NO. NO. NO.

91 FEDERAL GOVERNMENT 64 7.9

9100 DEFENSE SUPPLY AGENCY 2

9100 U.S. DEPT. OF JUSTICE, WASHINGTOh. D.C- 19100 U.S. MARINE CORPS 19100 U-S. DEPT. OF THE NAVY 39100 U.S. DEPT. Or THE AIR FORCE 149100 U.S. DEPT. OF THE ARMY 99100 U.S. ATOMIC ENERGY COMMISSION 19100 NATIONAL AERONAUTICS & SPACE AoMINISTRATION 8

.. 9191 STATE TECHNICAL SERVICE PROGRAMS 109192 SMALL BUSINESS AOMINISTRATION 15

19 ORDNANCE AND ACCESSORIES 16 2.0

27 PRINTING. PUBLISHING. AND ALLIED INOUVfRIES 19 2.4

28 CHEMICALS AND ALLIED PRODUCTS 1 0.1

29 PETROLEUM REFINING AND RELATED INDUSTRIES . 1.0

32 STONE. CLAY. GLASS. AND CONCRETE PRODUCTS 8 1.0

33 PRIMARN METAL INDUSTRIESS42 5.2

34 FABRICATED METAL PRODUCTS. EXCEPT ORDNANCE. MACHINERY.AND TRANSPORTATION EQUIPMENT 37 4.6

35 MACHINERY. EXCEPT ELECTRICAL 246 30.5

36 ELECTRICAL MACHINERY. EQUIPMENT AND SUPPLIES 74 9.2

S Stanlard Industrial Classification Manual (SIC). Executive Office of the President,Burcau of the Budget, 1967

"This SIC Nuaber Was Assigned Because of the Special Significance of the State Technical Service Program

12

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K

SUMMARY OF SPECIFIC INQUIRIES BY SIC* NUMBER (cont.)

NUMBER OF INQUIRIES

SICMAJOR SIC BY SIC BY SICGROUP iNDUSTRY INDUSTRY MAJOR GROUP , OF

NO. me. NO. NO. TOTAL

37 TRANSPORTATION EaUIPIIENT 19.8

3721 AICrtAF. A,.D %ist;Ls 483722 AIPCRAFT E'..Irs & EN-G:'.( PAtS -

MISSILE E%Glf'.' 73

3729 AIRcRAFT PAUTS & Aux;L;&QY Eo~uP%1t -

mISSILE P.oTs ?Ot'IERS 17

PROFESSIONAL. SCIENTIFIC. AND CONTROLLING18 INSTRUMENTS: PHOTOGRAPHIC AND OPTICAL GOODS: 6 0.7

MkICHES AND CLOCKS

39 JEWELRY. PRECIOUS METALS 2 0.2

40 RAILROADS. LINE-HAUL OPERATING 1p0.1

50 WHOLESALE TRADE 17 2.1

73 MISCELLANEOUS BUSINESS SERVICES - 1.0

82 EDUCATIONAL SERVICES 63 7.8

86 NONPROFIT MEMBERSHIP ORGANIZATIONS 3 o.4

89 MISCELLANEOUS SERVICES -' 4.0

TOTALS 807 100.0',

'* Sandard indu% tr ialI Class if i at~~ i anuatI (.SIC,. Exerrit:;e w;c, f( he 1'rei'~dent,Bureau o-1 the Budget. ;967

13

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COMPANIES AND AGENCIES SUBMITTING INOUIRIES TO MOC CONTINENTAL AVIA &ENGRG TOLtDO. 04M* CONTINEN4TAL CAN CO CHICAGO. IM

OCTOBER 1. 1970 TO SEPTEMBER 30. 1971 CONTINENTAL MACHINES SAVAGE. MRCONTINENTAL MOTORS CORP ERJSKEGON* 041

INDICATES KEW INQUIRERS 0 COPPERWELD STEEL COMPANY WARREN. 0#4CRAFYNEEDS INC CINCINNATI. ONCUMMINS ENGINE CO COLUMBUS$ IN

- CURTIS SYSTEMS GRAND RAPIDS. MIA tINDUSTFIES CINCINNATI. ON CURTISS-WRIGHT CORP BUOAOD-IG. NY

ABBOTT LABORATORIES If CHICAGO. It tTS-RGLCOP WO-IG#4

*ABRASIVE ENGINEERING WHEATON. IL. DANA CORP IVORYTcoN CTAERO RESEARCH AI'PLIC CTR BLOOMINGTON. IN UNIVERSITY OF DAYTON DAYTON4. ONAENOJET GEERAL f.ORP DOWNEY. CA DAYTON M4ALLEABLE IRON CO DAYTON. ON

DEPT OF THE AIRt FORCE vRT-PTRSNt AFS. C4. * DE "OFF CORP CRANSTON. RItDEPT OF THE AIR FORCE WRT-PTASN AFB. ON DEFENSE HET-LS INFO CTR COLUMBUS. ON4AIR FORCE MATERIALS LAD WRT-PTRST AFB. ON * DEFENSE RESEARCH BOARD WASH!M3TON. DCAIR FORCE MATER!AS LAB WR*-PTRSN AFB. OH DEFENSE SUPPLY AGENCY DALLAS. TXAIR FORCE MATERIALS LAB WRT-PTRSN AFB. ON 0 DEFENSE SUPPLY AGENCY MEMPHIS. TNAIR FORCE MATERIALS LAB WRT-P7RSN AFB. ON 0 DEMPSEY-MALEY INDUSTRIES DAYTON. ONAIR:O BERKLEY. CA * THE DENTISTS SUPPLY CO YORK. PAALLIED SCREW PRODUCT INC MISHAWAKA. IN UNIVERSITY OF DENVER DENVER. CO

*ALL'S-CHALmERS MPG CO MATTESON. IL 0UNIVERSITY OF DETROIT DETROIT. NIALLIS-CHALMERS MFG CO MILWAUKEE. WI DEUTSCH Co BA-MING. fAALLOT STEELS. .14C CINCINNATI. ON COL J NICHOLAS DICK WASHINGTON. DCAMERICAN COMPLITER SERVCE CINCINNATI, ON DIEt C0640 INC S PLAINFIELD. NJAMERICA:ý HELLCR CORP DETROIT. mI DOVER CORP CINCINNATI. Oh

*AMERICAN wMCRO PRODUCTS CICINNATI. OH DOVER CORP CINCINNATI. ON*AWERICPA. SOC ABRAS NTHD DETROIT. "I THE DOft CHEM CC GOLDEN. CO

AMERI(AN SOC FOR METALS METALS PARK. 0#- DUNCAN MPG CO CINCINNATI. ONAMERIZAN STANDARD INC CINCINATI. ON E I DUPONT DENEMOURS CO WILMINGTON. DEAMER:CAM TOOL WORKS CINCINNATI. D.. E I CUPONT DENENOUQS CO WILMINGTON. DE

A%04JNsIIOM PROCUR & SUOL JOLIET. IL c I DUPONT DOEMEORS CO WILMINGTON. DE*AN CONS CINCINNATI. OHA E I DUPONT DENENOURS CO W1ILM4INGTON. DE*ANDERSON. INC CHICAGO. IL O YNA QUIP INC COLUMBUS. ON

ANIW,.Ut C= SLPOVE VL5. IL ECIVRES INC NORWOOD. ONAROCD STEEL CORP %NIDOLETOWN. ON i LECTRON PROPERTY CTA CULVER CITY. CA

- DEPT OF THE ARMY CHARLOTTESVLE. VA ELLIOT CO JEANNETTE. PADEPT OF THE ARMY PHILADELPHIA. PA * EMERSON ELECTRIC CO NEMA. ARDEPT OF THE ARMY ROCK ISLAD. IL * EM4ERSON ELECTRIC CO NILFORD. CTDEPT Of THE ARMY ROCK ISLA-tD. IL * EVEREDE TOOL CO CHICAGO. ILDEPT OF THE ARMY ST LOUIS. "0 - EX-CELL-O CORP OAK PARK. 0MI

DEPT Of' THE ARMY WARREN. "I . FISmER CONTROLS INC MARSHALLTOWN. IA* ATAXA AMERICA INC NEW YORK. Nly UNIVERSITY Of FLORIDA GAINESVILLE. FL- ATCO ENGRAVING CINCINNATI. OH FORD MOTOR CO CINCINNATI. ON

U S ATOMIC EhERGY COWOM WASHINGTON. DC FORZ MOTOR CO DEARBORN. 1HI- AVCO CORPORATION EVERETT. MA * FORD MOTOR COMPANY DETROIT. "I

AVCO CORPORATION LOWELL. *A FRANKLIN INSTITUTE RES PHILADELPHIA. PAAVCO CORPORATION RICHMOND. IN. FRECONt ENGINEERIN4G CINCINNATI. OMAVCO CORPORATION STRATFORD. CT KENNETH J GALM C3 INDIANAPOLIS- IN

- BABCOCK £WILCOX CO ALLIANCE. 0" o GARDNER-MEVER CINCINNATI. Om

"* BABCOCK &WILCOX CO B9EAVER FALLS. PA THE GARRETT CORP PHOENIX. AZ"* BATTELLE DEVELOPNNT CORP COLUMBUS. ON GEBEL INDUSTRIES INC CINCINNtATI. ON4

BATTELLE MENCC AL INST COLUMBUSe ON GENERAL DYNAMICS CORP FORT WORTH. TX"* BECKMAN INST IC FULLERTON4. CAGENERAL DYNAMICS CORP SANt DIEGO. CA- BEECH AIRCRAFT. CORP BOULDER. CO GENERAL ELECTRIC CO BLOOMINGTON. IL

S ELL & HOOELL CO CHICAGO. IL GENERAL ELECTRIC CO BULING1ON. VTBELL AEROSPACE CORP BUFFALO. NY GENERAL ELECTRIC CO CIN1CINATI. - OK

BELL HELICOPTER CC- FORT WORTH. TX GENERAL ELECTRIC -0 CINACINNATI. ON- BELL TELEPHONE LAB ALLENTOWN. PA GENERAL ELECTRIC CO CINCINATI. ON

THE BENDIX CORP GREENFIELD. w.A * GENERAL ELECTRIC CO CINCINNATI. ONfTPE BENDIX CORP KANSAS CITY. ND GENERAL. ELECTRIC CO DETROIT. MITHE BENDIX CORP SOUTHFIELD. "I GEMLRAL ELECTRIC CO GREENVILLE. SC

- BERGWAUSEN CONSULTANT CINCINNATI. ON GENERAL ELECTRIC CO L XE. MA

- BETHLEHEM STEEL CORP BALTIMORE. MD 6 GENERAL ELECTRIC CO PITTSFIELD. MA

BIMMS MACHINERY PROD CINCINNATI. On GENERAL ELECTRIC CO SCHENECTADY. NY* BLUE ASH. TOOL & DIE CO ICNNT.O GENERAL ELECTRIC CO SCHENECTADY. NY

THEBOINNCCPINADEPIA. PA GENERAL ELECTRIC CO SPRINGFIELD. MATHE BOEING CO SEIATTLE.IA PA GENERAL ELECTRIC CO WORTHINGTON. ON

- BOSTON UNIVERSITY BOSTON. MA GENERAL MOTORS CORP DAYDERSO. INBIRADE14 INDUSTRIES INC BROKEN ARROU. Olt GENERAL MOTORS CORP DAYNTN. ONBRA14SO14 INSTRUMENTS INC COOIEVILLE. TN GENERAL MOTORS CORP FINST,%PLS NI

- BROWN & SHARP WOG CO ESM1OND. R1 GENERAL MOTORS CORP SANDUANAKY :. INBRUBAKER TOOL CORP VILLERSBU4G. PAGENERAL MOTORS CORP WARREN. MI

- THE BUDD COMPANY FT WASHINGTON. PA GERASTLINCC TLOS.O* THE BUDD COMPANY PHILADELPHIA. PA GERASTLIWC TLOSN

BUEHLER CORP INDIANAPOLIS. IN *GIDDINGS & LEWIS M4ACH TL FOND DU LAC. WI- BUjSINESS WEEK NAOAZINE PITTSBURGH. PA GLEASON WORKS ROCHESTER. Ny* C & C PRODUCTS 1,.C CLEVELAND. 0". GOODYEAR AEROSPACE CORP AKRON. OH

C 7L CINCINNATI. ON. - GOULD INC CLEVELAND. ONCABOT CORPORATION KOKOMO. IN w* GRACECO INCMLAPOSVLIS. NOCALIFORNIA GENERAL INC CHULA VISTA. CA *GRAVEL ICR CLENNEAONIS- CCAMERON4 IRON WORKS HOUSTON. TX RVL OP LO".kTHE CARBOR~NU CO NIAGARA FALLS. MI GRAVELY CORP DWUNAR. WVCARMET COPPANY MADISON HTS. NI eGRAY & DUCTILE IRON SOC CLEVELAND. OH

CARKEGIE-INLLON UNIV PITTSBURG". PA G A GRAY CO CINCINNATI. ONCASE WESTERN RIES UNIV CLEVELAND. ON *G~rDE FOUNDRIES INC MILWAUKEE. WICATERPILLAR TRACTOR CO E PEORIA. IL * GREEN ASSOC REW RtICNP*DRD 041CESSNA AIRCRAFT CO WICHITA. KS *GRUMMEAN AEROSPACE CORP OET.WA41. MY

" CHMAIOh SPARK PLUG CO TOLEDO. ON H & H4 INDUSTRIES INC DAYTON. ON

CHANDLER EVAr.S INC. WEST HARTFORD. CT - HAMIELTO INST RS X TOOL MOLBR OKLN. NHCMNYSLER CORP NEW ORLEANS. LA APREIS&TOLC BOKYNPl

UImI OF CINCINNATI CINCINNATI. OK 0 HEBERLEIN4 INC NEW YORK. NYTCINCINNATI INC CINCINNATI. OP: HONEYWELL INC HOPKINS. %N

"* CINCINNATI VILACRON CHEM CINCINNATI. ON HUGOES AIRCRAFT CO CULVER CITY. CA*CINCINNATI NI1LACRON4 INC BATAVIA. ON HUGHES AIRCRAFT CO TUCSON# AZ

CINCINNATI PILACR0E INC CINCINNTI. ON * MY PRO TOOL CO NEW *EDFORD. NACINCINNATI N41LACRONI INC CINCINNATI.* ON 4 INTERNATIONAL SUANS MACH AUSTIN., TXCINCINNATI MILAC*ON INC CI*CIkATI. ON INTERNATIONAL BUSMS MACH OWEGO- NY

CLEVEAND AUTO MACN TOOL CINCINNATI. ON * INTERNATIONAL BUSAS MACH ROCHESTER. UKCLINCO PRODUCTS INC CINCINNATI * ON INTERNATIONAL HARVESTER SAW DIEGO. CA

"* u S DEpt oF COMMERCE WASHINGTON. OC INTERNATIONAL NICKEL CO NEW YORK. NY

14

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APRODUCTO M4ACHINE CO BRIDGEPORT. CT

JAIlTROL AERO COLUMBUS. Ot P ONEX COMPANY IN~C CHERRY MILL$ NJ* JODEX CORP CINCINNATI. ON PURDUE UNIVERSITY W LAFAYETTE.- IN

JONES & LAMSON SPRINGFIELD. VT a S C ASSOCIATES CLINTON.e My

0 U S DEPT OF JUSTICE WASH4INGTON* DC RADIATION INTERNATIONAL. PORTLAND. OR0 KAISER AEROSPACE 4 :LEC GLENDALE. CARAICOPATNOFm LNASE.A

KANMM CORP BLOOMFIELD. CT RADIOl CORPORTO OFA ANCARSTER. PA

* KAREL INDUSINIES INC DELMA)' XA40R. NY * GILYCRT CREIAER S7ARBOR. CT

KEARNEY & TRECKER CORP MILWAUKEE. WI REMINBGTO ARMS C ER STRATFORD. CT

0 KENNfAN MANUFACTURING CO SEATY.h. WA 0RESEARCHTOTTARMSLC INC BIOUNDEBOOK. CJK ENNECOYT COPPER CORP LEXENGTON. M4A SKeERC OTEL N OUND. BROL

ESENKENTUCKY UNIV RICHMON[3. Ky ')EIODENR OP SOWNIERS IRVELEASTERN ~~~REX CHAIRBELT INC OERGOV.L

0 KERNER TOOL & DIE CO ERIE. PA 0RY4LSMTL O RCMN.V- KEYSTONE BOLT & NUT CORP CHALFONT. PA 0 REYNOL.DS METALS CO RI CHMOND. VA

* Joe KIM4 CEDAR GROVE. NJ . t0 REYNOLDS EAS TBCCOC RIISTOMN. VAL-NMAx itOENESERG CINCINNATI. Ott RHODEEYMSLADS TOBACCOIT CO KINGSTON. RAEMN

LADIS14 CO CUDAH4Y. WI R"HODE ISAND 0 UCIVRSIT VIN STO. RI0LASERN&TION PHILADELPHIA. PA ROHR .ýCONRPRION CHULARSVILLA. CA

LATROBE STEEL CO LATROBE. PA *CFRUSTS.CHELSL E COSYNEHRVLE- INYLAWSON MANUFACTURING CO PEABODY. MA . C F RNUSSELL S CON OAY PHRU. MY

LE BLOND I?4C CINCINNATI. OHN NUTIS IGO RS.P

LEHIGH uNIVERSITY BETHLEHEM. PA 0 S P C MACHINERY INC ROCHESTER. N4Y

* INON LETIC CO C.EA" . SAGINAW STEERING GEAR SAGINAW. 141

LING.EMCO.OUG.T INC DALLA. TXSAN JOSE CIYCLEE SAN JOSE. CALING-TEN4CO-VOUGHT INC DALLAS. TX SADACROAIN ALBUDUEkDUE. NO

LING-TEMC0"VOUGHT INC WARREN. TX o SCHNEIDER INSTRUMENT CO CINCINNATI. 0"

LING-1EMCO-VOUGHT INC WARREN. HI SEIFREAT-ELSTAD MACH CO DAYTON. 0ONARNGTHUR0 LITUTLEC INC CARIDEN. MA1 * SERVICEMASTER IND SYS CO ROCKFORD. IL

LOCKHUR A IRCRAF COP I ABURBANK. CtA SIGftODE CORP FLORENCE. KYLOCKHEED AIRCRAFT CORP MARIETTA. GA - THE SINGER COMPANY SOMERVILLE. NJLOCKHEED AIRCRAFT CORP PALO TALTO CA SINGERS GENERAL P&ECISM LITTLE FALLS$ NJ

LOKEE IRRFTCRP PLOATO ASMALL BUSINESS ADNIN AACNY.P

LOCKHEED AIRCRAFT CORP REDLANDS- CA SMALL BUSINESS ADMN CLEVELAND. 0.4LODGE & SHIPLEY CO CINCINNATI. OM ML UIESAMN DLA.T

0 A H LORD CO HUDSON. 0.N SMALL BUSINESS ADMIN DENVER. CO*WA MADDOX CINCINNATI. 0.' 0 SMALL BUSINESS ADMI JACKSON. MS

* UIVRSTYOFMANE BAGO. E SMALL BUSINESS ADMIN LOS ANGELES. CA* MALLAY TOOL SERVICE HOUSTON. TX SMALL BUSINESS AD441N MINNEAPOLIS. "N

PRMALLORY INDIANAPOLIS. IN * A 0 SMITH CORP M4T STERLING. KY

*MANKATO STATE COLLEGE MANKATO. MN SOUTHERN AUTOMATICS IN4C CINCINNATI. Om

0U S MARINE CORPS OUANTICO. VA SOUTHERN RESEARCH INST BIRMING.4AM. AL

*MARK III INC E PROVIDENCE. RI G' SPECTRA-MAT INC WATSONVILLE. CA

MARTIN MARIETTA CORP BALTIMORE. 000SUR O LVLN.O

-ARTIN MARIETTA CORP DENVER. CO 0 THE STANDARD OIL CO CLEVELAND. OH

MARTIN MARIETTA CORP ORLANDO.F 0 STANDARD PRESSED STEEL SAN4TA ANA. CAMASTER CHEMICAL CORP PERRYSBU'IG.4. 0" STANFORD RESEARCH INST MENLO PARK. CA-eC DONNELL DOUGLAS CORP LONG BEACH. CA STRUCTURAL DYNAMICS RES CINCINNATI. OH

WC DONNELL DOUGLAS CORP SANTA KONICA. CA SUNDSTRAND CORP ROCKFORD# ILMCDNELL DOUGLAS CORtP ST LOI.N SUPERWET COMPANY TRDTWCCO.O

* M4ECHANICAL PRO DATA CTR TRAVERSE CITY. "I * SYLVANI1A ELE.C PROD INC TOWANDA- PA* METAL IMPROVEMENT IN4C CINCINNATI. ON 0 TECH ETCH INC HING4A-. -A

UNIVERSITY OF MICHIGAN4 ANN ARBOR. MI1 * TELEDYNE INDUSTRIES INC MILWAUKEE. -1EASTERN MI1CHIGAN UNIV YPSILANTI. Pt TELEX COMPUTE* PRODUCTS TUI.SA. OK

MIDWEST CENTRL-SS ;.RNDG CINCINNATI. Om UNIVERSITY OF TENNESSEE KNOXVILLE,.7%N*MINE SAFETY APPLIANCES EVAN1S CITY. PA * TIMKEN COMPANY CINCI*4%ATI. OH

*UNIVERSITY oF MISSOURI COLUMBIA. MO TIPP MRACHINE & TOOL C- TIPP CITY. OH4MODERN MACHINE SHOP CINCINATI. 0- TOOL STEEL GEAR SPIN.ON CIN4CINNATI. OH

*MODERN PATTERNAPLASTICS TOLEDO. Om '4 OR ORNGC-C* ONARC'H MACHINO TOOL CO SIDNEY. ON TORRINGO CORP TORRINGTON. CT

* MOOG INC BUFFALO. NY TRIGO OPTRIGO.CTRW INC* CLEVELAND. OH.

* MUELLER BRASS CO PORT HURONt. "I TWICDANVILLE- PAIM4USKEGON TOOL IND- IN4C MUSKESOA. MI TRW INC AtSuG.P

NATIONAL AERA6SPACE ADP CLEVELAND. OHR N ARIBR.P

NATIONAL AEROSSPACE ADM OAMPTON4. VA * CHARLES TURPIM 6 CO WAYLAND. NA

NATONL EROSPCEAON HUTSILL. L TWIN CITY TOOL COMPANY OLATHE. KSNATIONAL AUTOMSATCE ADL CO RTCVILL. IN THE U S BAIRD CORP STRATFORD. CT

* NATIONAL EAECORATAICT C RICHMEOND- IN u s STEEL CORPORATION GARLAND. TX

u s STEEL CORPORATION . ITBUG.PNATIONAL JET SALES CORP LA VALE. -0 UNION CARBIDE CORP OAK RIDGE. IN'NATIONAL LEAD CO OF OHIC CINCINNhATI. OH * UNITYED AIRCRAFT PRODUCTS DAYTON. 0.'DEPT OF THE NAVY NEWfPORT. RI * UNIVERSAL. PRECISION LAKE FOREST. ILDEPT OF THE NAVY SAN DIEGO. CA * VALERON CORP ALLISON PARK. PA

-DEPT OF*ENV ARISE.P VALLEY ENGRG & t'FG CORP WILKES BARRE. PA* NEW YORK STATE DEPT ALBANY. MY *VLE OEOICSLA.C* RILES PRECISION CO MILES. -I 1 VALLYTDCO INCTRYOBA. CA

*MORRIS INDUSTRIES NEWARK. NJ UNVARSITY OVEMN BULATR TONE. PAMOR" MERCA ROKWLL ANGA AR. C oUNIVERSITY OF VERMONT BURLINGTON. VT

- NORTH AMERICAN ROCKWELL EL SEGUNDO. CA VERMONT AMERICAN CORP LOUISVILLE. KY

NORTH AMERICAN ROCKWELL LOS ANGELES. CA VRt WESSON CO WAUKEGAN. ILNORTH AMERICAN ROCKWELL M0CGREGOR. TX WALKER MACHINERY CO CINCINNATI. 0"

NORH CROINASTUNI RAEIH. C* WALLACE-MURRAY CORP LOCKPORT. NY

NORTON CAOLINAN WTOVRCHEETER. 14C - WALLOU TOOL'&, DIE CO CINCINNATI. ON

* NORWICH UNIVERSITY NORTH4FIELOO VT 0 CLAIRE WALSH CINCINNATI. 0"

t* OAK ELECTRO-NETICS CORP CRYSTAL LAKE. IL WAUKESHA CUTTING TOOLS WALIKES44A. WI

* OLIVETTI INUMERICAL C0ONT E ELOMART. NY WENDT-SONIS CO RMGRS. AR

OWENS-ILLINIS IN4C TOLEDO. OH WEST MILTON PREC TOOU CO VANDALIA. 01'-*CPARL EQUIPMENT CO NASHVILLE. TN *WESTERN ELECTRIC CO INC ALLENTOWN. PA

PENN CENTRAL TRANS CO ALTOONIA. PA WESTERN ELECTRIC CO IN4C KEARNY- NJPENNSYLVANIA STATE UNIV UNIVERSITY PK. PA WESTINGHOUSE ELECTRIC PHILADELPHIA. PA

* PERKIN4S MACHINE CO WARREN. MA WESTIN4HOUSE ELECTRIC PITTSBURGH. PA- PETERSON4 BUILDERS INC STURGEON BAY. WI WESTINGHOUSE ELECTRIC PITTSBURGH. PA0 PFAUDLER COMPANY ELYRIA. OH4 WESTINGHOUSE ELECTRIC SUNNYVALE. CA

PHILCO-FOAD CORP NEWPORT BEACH. CA WESTINGHOUSE ELECTRIC VEST NIFFLIN. PA

* PHOTOLASTIC INC MALVERN. PA WHEELLOCK LOVEJOY & CO CINCINNATI. ON

* PHYfSICAL SCIENCE INC MACON. OR o w4IRLPOOL CORP BENTON "ARBON. -I

PIONEER AST40 INDUST INC CHICAGO. IL. * WILLEYS CARBIDE TOOL CO DEARBORN.'IUNV FPITURM PITTSBURGH. PA 0TEWNCOLINDEN. NJ

PLANET PRODUCTS CORP CINCINNATI. On e W C WINSTANDLEY & ASSOC CENTERVILLE. .

* PLASTILIRE INC POwPANO0 BEACH. FL UNIVERSITY OF WISCONSIN MADISON. WIPOLAROID CORPORATION CAMBRIDGE. "A WOOADGVRO O ROCKFORD. ILPOLYMET CORPORATION CINCINNATI. 0"' WORD INC CNINTO3PORTERPRECISION PRODS CINCINNATI. OK YARVAY CORP BLUE BELL. PAPRATT &WHITNEY AIRCRAFT EAST HARTFORD. CT

15

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-C cc cc -- N -7- S. _

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m Cc.

W--c

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MDC OPERATING COSTS

OCTOBER 1, 1970 - SEPTEMBER 30, 1971

INPUT COSTSTECHNICAL EVALUAT!ON $ 26.056.49

DATA PROCESSING 23.144.30DOCUMENT ACQUISITION & REPRODUCTION 4,702.60

53,903.09EQUIPMENT. SUPPLIES & SERVICES 11o040,,

TOTAL 64.943.65

OUTPUT COSTSINQUIRIES

TECHNICAL EVALUATION 32,974.21DATA PROCESSING & RETRIEVAL 2,842.40DATA ACQUISITION & REPRODUCTION 3,102.00

3OVERNMENT AGENCIES 1,933.00 38.918.61(NOT INCLUDING SBA & STSP)ALL OTHER ORGANIZATIONS - 985.61 i

SUBTOTAL 38,9i8.61DATA PUBLICATIONS

DATA PUBLICATIONS COMPLETED & IN PROCESS* 25.100.93

EQUIPMENT. SUPPLIES & SERVICES

41.776.62

TOTAL 80.695.23

GENERAL DISSEMINATION-GENERAL DISSEMINATION OF MACHINABILITY DATA & CENTER ;NFORMATION 14.087.13

EQUIPMENT, SUPPLIES & SERVICES 1,540.54

TOTAL 15.527.67

REPORTS%l)C SYSTEMS REPORTS

MCC. MSO AND INFORMATION BRANCH MEETINGS AND SPECIAL MSO REPORTS 9,623.56

EQUIPMENT. SUPPLIES & SERVICES 4,621.63

TOTAL 14.245.19

SYSTEMS ANALYSIS, MODIFICATION & CONTROLTECHNICAL EVALUATION 1.701.74

DATA PROCESSING - !"I% 1130

TECHNICAL I SYSTEMS ASPECTS 22,382.72OPERATIONS M)ANUL & CODE BOOK REVISIONS & ADDITIONS 86.40

24.170.86EQUIPMENT, SUPPLIES £ SERVICES 1,797.30

TOTAL 25.968.16

TOTAL ACTUAL COSTS NOT INCLUDING FIXED FEE S 201.479.90

*INCLUDES FINAL PREPARATION OF MACHINING DATA HANDBOOK

18

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I:-1

ESTIMATED COST SAVINGS RESULTINC FROM MDC'S OPE?ATION

OCTOBER 1, 1964 - SEPTEMBER 30, 1971

"COST SAVINGS RESULTING FROM MDC'S

RESPON.SE TO SPECIFIC INQUIRIES

Total Number of Specific Inquiries 6,5-6

Estimated Total Number of Machining Situations Included in the 6,546Inquiries - :32,730

Est imated Savings per Machining Si tuat ion Response - $800.00

Estimated Total Savings Resulting from Specific Inquiries -

Machining Situations x S800.O0-- S'26.184-.000.00

COST SAVINGS RESULTING FROM MDC'S 14 DATA PUBLICATIONS

Total Number of Data Publi,-iti'ns Coptie,-, Pistributed - 19.294

Estimated Number of Mach i'!ing Situatio:ns U'tilized per Data Publications

Copy - 5

Est imated Total Number of* Machi:• inng Sit uat ions - 19.29- D)at a Publ icat ion

Copies x 5 - 96.,170

Estimated Savings per Machining Situation - $300.00

Est imated Total Savings Result ing from Data Publ ications - 96..170 Machining

Situat ions x $300.00 = $28.9-11,000.00

TOTAL ESTIMATED COqS" SAVING' RESULTING FROM MDC'S OPERATION

=*$55.125,000.00

19

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ECONOMIC ENVIRONMENT FOR MDC OPERATIONS

(ANNUAL COSTS)

Labor and Overhead Costs for Operating Metal Cutting Machine Toolsin the United States

Total number of metal cutting machine tools in themetalworking industries 2,500.000*

Average labor cost + overhead $8.00 per hour

Average %orking day 8 hours

Number of working days per year 250

Average number of direct laborpersonnel per machine 1

Total cost of labor + Overhead:2,500,000 x $8.00 x 8 x 250 x 1 = $40,000,000,000

s40,000,000,000

*Based on American Machinist Tenth Inventory (1968)

Total Shipments Including Fxhorts of Metal Citting TvneMetalworking Machinery

$1,097.718,000

Source: U.S. Department of Commerce (1970)

Machine Tool Accessories Industry

Small cutting tools for machine tools and metalworkingmachinery in the amount of $670,000,000, includes

$45,500,000 for tool holders.

Source: U.S. Department of Commerce (1970)

20

- i_

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I

MDC INPUT & OUTPUT SUMMARY

SYSTEM INPUT

October 1, 1964 - September 30, 1971

Document and Card Totals

Documents Entered into the System (including Specific Inquiries)Oct. 1. 1964 - Jan. 31. 1967 17.576Feb. 1, 1967 - Jan. 31. 19G8 3.695Feb. 1, 1968 - Sept. 30. 1968 2,341Oct. 1. 1968 - July 31. 1969 3.316Aug. 1. 1969 - Sept. 30. 1970 5.638Oct. 1. 1970 - Sept. 30. 1971 3.408

Total 35.974

Evaluated Documents (including Specific Inquiries)Oct. 1, 1964 - Jan. 31, 1967 9.367Feb. 1. 1967 - JEn. 31. 1968 3,734Feb. 1. 1968 - Sept. 30. 1968 2.840Oct. 1, 1968 - July 31. 1969 3,780Aug. 1. 1969- Sept. 30. 1970 7,522Oct. 1. 1970 - Sept. 30. 1971 2,649

Total 29.892

Total Cards PunchedOct. 1. 1964- Jan. 31. 1967 75,173Feb. 1. 1967 - Jan. 31, 1968 27,077Feb. 1. 1968 - Sept. 30. 1968 13.833SOct. 1, 1968- July 31. 1969 33868

Aug. 1, 1969 - Sept. 30, 1970 27.054Oct. 1. 1970 - Sept. 30. 1971 11,316

Total 188.321

SYSTEM OUTPUTCopies

Daýa Publications DistributedAFMDC 65-1, Machining Data for Titanium Alloys 6,276AFMDC 66-1. Machining Data for Numerical Control 1,327AFMDC 66-2, Grinding Ratios for Aerospace Alloys 1.121AFIIDC 66-3, Machining Data for Beryllium Metal 1.476AIMDC 68-1, Determination & Analysis of Machining Cost &

Production Rates Using Computer Techniques 1,086AFIDC 68-2. 1968 Supplement to Machining Data for Numerical Control 847AFMDC 70-1. Machining of High Strength Steels with Emphasis on

Surface Integrity 514USAF Machinability Reports, Vol. 1 thru 4 69

Unit Costs

Average Cost Per Inquiry (807) - Oct. 1. 1970 - Sept. 30. 1971 $ 48.23

21

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MDC VISITS FOR ACQUISITION ANDDISSEMINATION OF MACHINABILITY INFORMATION

October 1, 1970 - September 30, 1971

AMERICAN SOCIETY FOR INFORMATION SCIENCE 33RD ANNUAL MEETING (Attended)Philadelphia. PennsylvaniaOctober 11-15. 1970

VISITED TO SOLVE PROBLEM OF BROACHING STACKED SILICON STEEL LAMINATIONSMt. Sterling. KentuckyNovember 16. 1970

CONFERENCE ON MACHINING COSTS AND PRODUCTION RATES (Participated)Delta College. Bay City. MichiganDecember 9. 1970

PROGRAM FOR THE EAST/CENTRAL ENGINEERING CONFERENCE AND TOOL EXPOSITION (Participated)Sponsored by the Society of Manufacturing EngineersCincinnati Convention Center. Cincinnati. OhioJanuary 19. 20 & 21. 1371

1971 INTERNATIONAL TOOL EXPOSITION AND ENGINEERING CONFERENCE (Attended)Sponsored by the Society of Manufacturing EngineersDearborn. MichiganApril 28 & 29. 1971

4TH ANNUAL INDUSTRIAL SEMINAR (Participated)Sponsored by the Society of Manufacturing Engineers and Purdue UniversityIndiana University-Purdue University at Indianapolis

May B. 1971

FORUM ON THE MANAGEMENT OF INFORMATION ANALYSIS CENTERS (Participated)Spensored. by the COSATI Panel on Intormation Analysis CentersNational Bureau of Standards, Gaithersburg. MarylandMay 17. 18 & 19. 1971

SOCIETY OF MANUFACTURING ENGINEERS (Presentation on MDC)Knoxville-Oak Ridge. TennssseeJune 3. 1971

ATTENDED INTERNATIONAL MACHINABILITY DATA CONFERENCE IN EUROPE (AACHEN. FRANKFURT) TO OBTAININFORMATION ON EUROPEAN AND JAPANESE STATUS Or MACHINABILITY DATA BANKSDr. Max KronenbergJune 1971

OHIO VALLEY CHAPTER - NUMERICAL CONTROL SOCIETY MEETING (Participated)Cincinnati. OhioSeptember 28. 1971

THE MACHINING CONFERENCE (Participated)The Cleveland State University - Division of Continuing EducationCleveland. Olio

November 2. 1971

22