Maintenance and Servicing Requirements ................... 5-2Regular Servicing ......................................................... 5-3Maintenance under Severe Usage Conditions ............. 5-6Explanation of Scheduled Maintenance Items .............. 5-7

5

VEHICLE MAINTENANCE REQUIREMENTS

5

5VEHICLE MAINTENANCE REQUIREMENTS

2

NOTE:The inspection and testing of cer-tain electronic fuel injection/enginemanagement and automatic trans-mission control systems requirespecialised electronic equipmentspecifically designed for Hyundaivehicles. The use of general pur-pose electrical test equipment mayresult in damage to the control unitmicroprocessors.

DF020C2-E

Specified Scheduled Procedures

The specified scheduled proceduresare listed in the maintenance chartsbeginning at page 5-3. The operationsspecified must be performed at thetime or mileage intervals shown irre-spective of whether the mileage inter-val has been reached before the speci-fied time interval.Certain lubricants and componentsdegrade with both time and mileage(eg, engine oil and brake fluid) andtherefore it is not permissable to basethe maintenance schedule upon mile-age alone. It is strongly recommended

DF020F1-E

SERVICE HISTORY

It is important that all scheduled main-tenance services are recorded in thewarranty and service passport to en-sure that proof of maintenance is avail-able when warranty service is required.

that the maintenance operations areperformed by a Hyundai dealer be-cause of the need for specialized knowl-edge and tooling and to ensure that nopossibility of invalidating the manufac-turers warranty exists.The maintenance schedules relate tovehicles operated under normal condi-tions, vehicles which are operatedunder adverse conditions will requiremore frequent maintenance which isdescribed at page 5-6.

NOTE:Service schedules may change de-pending on individual countryneeds. Please ask your localHyundai dealer for a copy of theservice schedule that relates to thatcountry.

MAINTENANCE AND SER-VICING REQUIREMENTS

DF020A1-E

To ensure the continued reliability andsafety of the vehicle, certain routinemaintenance operations are requiredat specific mileage or time intervals.It is the responsibility of the vehicleowner to ensure that the maintenanceschedules shown in both this Owner'sManual and the Warranty and ServicePassport are adhered to.The new vehicle warranty may beinvalidated if the routine maintenanceoperations are not performed in linewith the recommendations outlined andthe safety and durability of the vehicleadversely affected.It is recommended that all mainte-nance operations with the exception ofthe daily operating checks are en-trusted to a Hyundai dealer to ensurethat the latest repair and maintenanceprocedures and specialized servicingtools are employed. In addition, theuse of genuine Hyundai replacementparts will ensure that the vehicle safetyand performance will not be compro-mised.

5VEHICLE MAINTENANCE REQUIREMENTS

3

NO.

1

2

3

4

5

6

7

8

DESCRIPTION

ENGINE CONTROL SYSTEM MAINTENANCE (PETROL)

ENGINE OIL & FILTER (API SG, SH OR ABOVE)

DRIVE BELT (ALT, DAMPER, TENSIONER, IDLER)

FUEL FILTER (MPI TYPE)

FLUID LEAKS

TIMING BELT

VENTILATION HOSES

AIR CLEANER FILTER

SPARK PLUGS (PLATINUM COATED)

F030B02HP-EAT

R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.

60

72

R

I

I

I

R

R

50

60

R

I

R

I

40

48

R

I

R

I

R

30

36

R

I

I

I

I

20

24

R

I

I

R

10

12

R

I

I

MILES X 1000

MONTHS

REGULAR SERVICING

YF010A2-E

In order to ensure continued reliability, safety and longevity, regular maintenance performed at the intervals specified isessential. The maintenance intervals specified are based both on time elapsed and mileage covered since the previousmaintenance service was performed. However, under severe operating conditions, certain scheduled operations should beperformed at shorter intervals.Regular maintenance should be entrusted to a Hyundai dealer who is best able to provide the expertise required to ensureoptimum operational performance.In addition the use of Hyundai replacement parts and service consumables will ensure that the original build quality,operational performance and safety are maintained.

5VEHICLE MAINTENANCE REQUIREMENTS

4

NO.

12345678

ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL)ENGINE OIL & FILTER (API CF-4 OR ABOVE, ACEA B4 OR ABOVE)AIR CLEANER FILTERFUEL FILTER CARTRIDGETIMING BELTDRIVE BELT (FOR AIR COMPRESSOR, ALTERNATOR)ALTERNATOR VACUUM PUMPALTERNATOR OIL HOSE & VACUUM HOSEFUEL LINES, FUEL HOSE & CONNECTIONS

F030D05HP-EAT

R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.

7084

RII

III

6072

RRRRIIII

5060

RII

III

4048

RRR

IIII

3036

RII

III

2024

RRR

IIII

1012

RII

III

MILES X 1000MONTHS

DESCRIPTION

5VEHICLE MAINTENANCE REQUIREMENTS

5

2024

I

RIIIIRRIIIIIIIIIIIIIIIII

F030C06HP-EAT

R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary

DESCRIPTION

GENERAL MAINTENANCECOOLING SYSTEM

COOLANT

COOLANT SPECIFIC GRAVITYMANUAL TRANSMISSION OILAUTOMATIC TRANSMISSION FLUID AND FILTERBRAKE PIPES, HOSES, AND CONNECTIONSBRAKE FLUIDCLUTCH FLUIDREAR BRAKE LININGS, CYLINDERS AND PARKING BRAKEBRAKE PADS, CALIPERS AND ROTORSSUSPENSION AND STEERING SYSTEMFRONT SUSPENSION BALL JOINTSSTEERING GEAR BOX, LINKAGE AND BOOTS, LOWER ARM BALL JOINT, UPPER ARM BALL JOINTDRIVE SHAFT AND BOOTSTRANSFER CASE OILAXLE GEAR OILCLEAN PROPELLER SHAFT/RETIGHTEN BOLTSREAR WHEEL BEARINGSTYRE CONDITION AND PRESSURE (incl. Spare)LUBRICATE LOCKS AND HINGESCHECK ALL ELECTRICAL SYSTEMSROAD TESTCHECK ALL SYSTEMS WITH HI-SCANCHECK EMISSIONSCHECK 4 WHEEL ALIGNMENT

NO.

1

2

3456789

10111213141516171819202122232425

6072

IRRIIRIRRIIIIIIIIIIIIIIIII

5060

I

IIIIIIIIIII

IIIIIIIIIII

4048

I

RIIIIRRIIIIIIIRIIIIIIIII

3036

IR

IIIIIIIIIII

IIIIIIIIIII

1012

I

IIIIIIIIIII

IRIIIIIIIII

MILES X 1000MONTHS

Petrol EngineDiesel Engine

5VEHICLE MAINTENANCE REQUIREMENTS

6

ENGINE OIL AND FILTER

AIR CLEANER FILTERSPARK PLUGS (FOR PETROL ENGINE)TIMING BELTBRAKE PADS, CALIPERS AND ROTORSREAR BRAKE LININGS, CYLINDERS AND PARKING BRAKESTEERING GEAR BOX, LINKAGE AND BOOTS/LOWER ARM BALL JOINT, UPPER ARM BALL JOINTDRIVE SHAFTS AND BOOTSMANUAL TRANSMISSION OILAUTOMATIC TRANSMISSION FLUID AND FILTERTRANSFER CASE OIL *1AXLE GEAR OIL *1

MAINTENANCE UNDER SEVERE USAGE CONDITIONS

A, B, C, F, HA, B, F, G, H, I, JC, EG, H, I, JD, E, F, GC, D, E, G, H, IC, D, E, G, H, I

C, D, E, F

C, D, E, FA, C, D, E, F, G, H, I, JA, C, E, F, G, H, IC, E, G, H, IC, E, G, H, I

F040A05HP-EAT

The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to thechart below for the appropriate maintenance intervals.

R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary

R

RRRII

I

IRRRI

EVERY 4,500 MILES OR 6 MONTHS

MORE FREQUENTLYMORE FREQUENTLYEVERY 37,000 MILES OR 48 MONTHSMORE FREQUENTLYMORE FREQUENTLY

MORE FREQUENTLY

EVERY 9,000 MILES OR 12 MONTHSEVERY 60,000 MILESEVERY 27,000 MILESEVERY 60,000 MILESMORE FREQUENTLY

DRIVINGCONDITIONMAINTENANCE INTERVALS

MAINTENANCEOPERATION

MAINTENANCE ITEM

SEVERE DRIVING CONDITIONSA - Repeated short distance drivingB - Extensive idlingC - Driving in dusty, rough roadsD - Driving in areas using salt or other corrosive materials or in very cold weatherE - Driving in sandy areas

F - More than 50% driving in heavy city traffic during hot weather above90°F (32°C)

G - Driving in mountainous areasH - Towing a trailerI - Driving for patrol car, taxi, or other commercial use or

vehicle towingJ - Driving over 100 MPH

*1. Transfer Case Oil and Axle Gear Oil should be checked(and replaced if necessary) anytime they have been submerged in water over 15.7 in. (40 cm) deep.

PETROL ENGINEDIESEL ENGINE

5VEHICLE MAINTENANCE REQUIREMENTS

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!

F060B01A-AAT

o Drive belts

Inspect all drive belts for evidence ofcuts, cracks, excessive wear or oiland replace if necessary. Drive beltsshould be checked periodically forproper tension and adjusted as neces-sary.

F060C01A-AAT

o Fuel filter

A clogged filter can limit the speed atwhich the vehicle may be driven, dam-age the emission system and causehard starting. If an excessive amountof foreign matter accumulates in thefuel tank, the filter may require re-placement more frequently.After installing a new filter, run theengine for several minutes, and checkfor leaks at the connections. Fuel fil-ters should be installed by trainedtechnicians.

F060D01TB-AAT

o Fuel lines, fuel hoses and con- nections

Check the fuel lines, fuel hoses andconnections for leakage and damage.Have a trained technician replace anydamaged or leaking parts immediately.

WARNING (Diesel only):Never work on injection system withengine running or within 30 sec-onds after shutting off engine. Highpressure pump, rail, injectors andhigh pressure pipes are subject tohigh pressure even after the enginestopped. The fuel jet produced byfuel leaks may cause serious injury,if it touch the body. People usingpacemakers should not move than30cm closer to the ECU or wiringharness within the engine roomwhile engine is running, since thehigh currents in the Common Railsystem produce considerable mag-netic fields.

EXPLANATION OF SCHED-ULED MAINTENANCE ITEMS

F060M01A-AAT

o Engine oil and filter

The engine oil and filter should bechanged at the intervals specified inthe maintenance schedule. If the caris being driven in severe conditions,more frequent oil and filter changesare required.

5VEHICLE MAINTENANCE REQUIREMENTS

8

F060E01A-AAT

o Timing belt

Inspect all parts related to the timingbelt for damage and deformation.Replace any damaged parts immedi-ately.

F060G01A-EAT

o Vapour hose and fuel filler cap

The vapour hose and fuel filler capshould be inspected at those intervalsspecified in the maintenance sched-ule. Make sure that a new vapour hoseor fuel filler cap is correctly replaced.

F060F02A-AAT

o Crankcase ventilation hoses

Inspect the surface of hoses for evi-dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking,tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu-lar attention should be paid to examinethose hose surfaces nearest to highheat sources, such as the exhaustmanifold.Inspect the hose routing to assure thatthe hoses do not come in contact withany heat source, sharp edges or mov-ing component which might cause heatdamage or mechanical wear. Inspectall hose connections, such as clampsand couplings, to make sure they aresecure, and that no leaks are present.Hoses should be replaced immedi-ately if there is any evidence of dete-rioration or damage.

F060H01A-AAT

o Air cleaner filter

A Genuine Hyundai air cleaner filter isrecommended when filter is replaced.

F060J01A-EAT

o Spark plugs (For petrol engine)

Make sure to install new spark plugsof the correct heat range.

F070B01A-AAT

o Cooling system

Check the cooling system part, suchas radiator, coolant reservoir, hosesand connections for leakage and dam-age. Replace any damaged parts.

5VEHICLE MAINTENANCE REQUIREMENTS

9

F070C01A-AAT

o Coolant

The coolant should be changed atthe intervals specified in the mainte-nance schedule.

F070D01HP-AAT

o Manual transmission oil

Inspect the manual transmission oilaccording to the maintenance sched-ule.

NOTE:If the oil level is low, check forpossible leaks before adding oil. Donot overfill.

F070E02HP-GAT

o Automatic transmission fluid and filter

The fluid level should be in the "HOT"range of the dipstick, after engine andtransmission and filter are at normaloperating temperature. Check the Au-tomatic and filter Transmission andfilter Fluid level with the engine runningand the transmission and filter inneutral, with the parking brake properlyapplied. Use MOBIL DEXRON-II whenadding or changing fluid.

F070F01A-AAT

o Brake hoses and lines

Visually check for proper installation,chafing, cracks, deterioration and anyleakage. Replace any deteriorated ordamaged parts immediately.

F070G02A-AAT

o Brake fluid

Check brake fluid level in the brakefluid reservoir. The level should bebetween "MIN" and "MAX" marks onthe side of the reservoir. Use onlyhydraulic brake fluid conforming to DOT3 or DOT 4.

F070H01HP-AAT

o Rear brake linings, pad and parking brake

Check the rear brake linings and padsfor scoring, burning, leaking fluid, bro-ken parts, and excessive wear. In-spect the parking brake system in-cluding the parking brake lever andcables. For detailed service proce-dures, refer to the Shop Manual.

5VEHICLE MAINTENANCE REQUIREMENTS

10

F070J01A-AAT

o Brake pads, calipers and rotors

Check the pads for excessive wear,discs for run out and wear, and cali-pers for fluid leakage.

F070K01A-AAT

o Exhaust pipe and muffler

Visually inspect the exhaust pipes,muffler and hangers for cracks, dete-rioration, or damage. Start the engineand listen carefully for any exhaustgas leakage. Tighten connections orreplace parts as necessary.

F070L01A-AAT

o Suspension mounting bolts

Check the suspension connections forlooseness or damage. Retighten to thespecified torque.

F070M01B-AAT

o Steering gear box, linkage & boots/lower arm ball joint, upper arm ball joint

With the vehicle stopped and engineoff, check for excessive free-play inthe steering wheel.Check the linkage for bends or dam-age. Check the dust boots and balljoints for deterioration, cracks, or dam-age. Replace any damaged parts.

F070N01A-AAT

o Power steering pump, belt and hoses

Check the power steering pump andhoses for leakage and damage. Re-place any damaged or leaking partsimmediately. Inspect the power steer-ing belt for evidence of cuts, cracks,excessive wear, oiliness and propertension. Replace or adjust it if neces-sary.

F070P01HP-AAT

o Drive shafts and boots

Check the drive shafts, boots andclamps for cracks, deterioration, ordamage. Replace any damaged partsand, if necessary, repack the grease.

F070Q01A-AAT

o Air conditioning refrigerantCheck the air conditioning lines andconnections for leAakage and dam-age. Check air conditioning perfor-mance according to the relevant shopmanual if necessary.