Hydro Var HDPE Catalogue

Company Profile

Quality Assurance HydroVAR - LIANSU has passed the certification of ISO9001 Quality Management System, ISO 14001 Environment Management System and OHSAS 18001 Occupational Health and Safety Management System. Some products have passed the certification of NSF, CSA and SAI. HydroVAR - LIANSU plastic pipes and fittings were awarded China Top Brand. HydroVAR - L&S brand was recognized as a Chin Famous Brand.

HydroVAR - LIANSU Inspection Center has gained the Accreditation Certificate of China National Accreditation Board for Laboratories (CNAL).

Superior Customer ServiceHydroVAR attaches great importance to pre-sale service, insale service anhd after-sale service, providing the flexibleand best solution to satisfy the various needs of ourcustomers. We continue to value our customers with utmostpriority and improving customer service with innovation.

HydroVAR OverviewWith the increasing market presence of Thermovar due to its proven quality, it has expanded its line from onlycatering to PP Random Copolymer to offering new product alternatives such as large diameter water line - Hydrovar PE Pipes for site development for subdivisions and municipalities, and industrial applications.

Socket FittingsFusionButt Fittings FusionElectro Fusion FittingsFabricated Fittings

0203

04

26

11

25

27

Socket Fusion JointButt Fusion JointElectro Fusion JointTransition Joint

PE 100 PipePE 80 Pipe

1619

24

01

23

28

ContentsPE Water Pipe

PE Water Pipe Fittings

Tools

Installations

Test Reports

[01]

Non-toxic : no heavy metal additives, would

not be covered with dirt or contaminated by bacterium

Corrosion Resistant : resist chemical matters

and electron chemical corrosion Low Flow Resistance: smooth interior walls

and low friction Excellent Flexibility : can be supplied in coil

Easy Installation: light weight and handed

friendly Longevity: more than 50 years under proper use

Various Joint Availability : socket fusion joint,

butt fusion joint, electro fusion joint & transition joint

Recycled and Environment-friendly

Properties Typical ValueSpecific Gravity, g/ (20C)3 cm 0.941~0.965 Longitudinal Reversion, % (110C ) 3Oxidation Induction Time, (200C) min 20Extension Rate at Break, %

No Failure

Advantages

Municipal water supply

Commercial & Residential water supply

Industrial liquids transportation

Sewage treatment

Applications

Properties

Product Overview Material: PE 80 or PE 100

Pressure Rating: 0.4MPa, 0.6MPa, 0.8MPa,

1.0MPa, 1.25MPa, 1.6MPa Size: full 20mm through 1600mm availability

Standard: ISO4427-2 and BS 6920

Colors: Blue: all size

Black with blue stripes: d 110 or abovenOther colors are also available upon request

Form Supplied: 5.5 meters straight length (all size)50 or 100 meters coil length (d 20~d 63)n nOther forms are also available uponrequest

HydraulicPressure Test

20C , Hoop Stress is 12.4MPa, 100h80C , Hoop Stress is 5.5MPa, 165h 80C , Hoop Stress is 5.0MPa, 1000h

No Failure

No Failure

PE Water Pipe

350

[02]

637590

110125160180200225250280315355400450500560630710800

4.75.66.78.19.2

11.813.314.716.618.420.623.226.129.433.136.841.246.352.258.8

63 4.7 50

2532405063

2.33.03.74.65.8

50/10050/10050/1005050

25324050637590

110125160180200225250280315355400450500560630

2.33.03.74.65.86.88.2

10.011.414.616.418.220.522.725.428.632.236.340.945.450.857.2

Coil Pipe

1150711508115091151011511115131151411515115161151711518115191152011521115221152311524115251152611527

11603116041160511606116071160811609116101161111613116141161511616116171161811619116201162111622116231162411625

1260312604126051260612607

12507

4.55.46.67.49.5

10.711.913.414.816.618.721.123.726.729.733.237.442.147.4

7590

110125160180200225250280315355400450500560630710800

160180200225250280315355400450500560630710800

4.95.56.26.97.78.69.7

10.912.513.815.317.219.321.824.5

90110125160180200225250280315355400450500560630710800

4.35.36.07.78.69.6

10.811.913.415.016.919.121.523.926.730.033.938.1

111131111411115111161111711118111191112011121111221112311124111251112611127

113091131011311113131131411315113161131711318113191132011321113221132311324113251132611327

11408114091141011411114131141411415114161141711418114191142011421114221142311424114251142611427

PartNumber

d n(mm) en(mm)

Length(m/roll)

d n

en

d : Nominal Outside Diameterne : Nominal Wall Thickness n

SDR 33 (PN 0.4) SDR 21 (PN 0.6) SDR 17 (PN 0.8)Part

Numberd n(mm)

en(mm)

PartNumber

d n(mm) en(mm)

PartNumber

d n(mm) en(mm)

SDR 13.6 (PN 1.0) SDR 11 (PN 1.25)Part

Numberd n(mm)

en(mm) Part

Numberen(mm)

SDR 13.6 (PN 1.0)

SDR 11 (PN 1.25)Length(m/roll)PartNumber

d n(mm) en(mm)

SDR: Standard Dimension Rate

PN: Nominal Pressure (unit: MPa)

d n(mm)

PE Water Pipe: PE 80 Pipe

[03]

4.55.46.67.49.5

10.711.913.414.816.618.721.123.726.729.733.237.442.147.453.359.3

7590

110125160180200225250280315355400450500560630710800900

1000

90110125160180200225250280315355400450500560630710800900

100012001400

4.35.36.07.78.69.6

10.811.913.415.016.919.121.523.926.730.033.938.142.9 47.7 57.2 66.8

202532405063

2.32.33.03.74.65.8

50/10050/10050/10050/1005050

13309133101331113313133141331513316133171331813319133201332113322133231332413325133261332713328133291333013331

134081340913410134111341313414134151341613417134181341913420134211342213423134241342513426134271342813429

146021460314604146051460614607

110125160180200225250280315355400450500560630710800900

1000120014001600

4.24.86.26.97.78.69.6

10.712.113.615.317.219.121.424.127.230.634.438.246.353.961.6

13210132111321313214132151321613217132181321913220132211322213223132241322513226132271322813229132301323113232

637590

110125160180200225250280315355400450500630

4.75.66.78.19.2

11.813.314.716.618.420.623.226.129.433.136.846.3

1350713508135091351013511135131351413515135161351713518135191352013521135221352313525

2025324050637590

110125160180200225250280315355400450500560630

2.32.33.03.74.65.86.88.2

10.011.414.616.418.220.522.725.428.632.236.340.945.450.857.2

1360213603136041360513606136071360813609136101361113613136141361513616136171361813619136201362113622136231362413625

PartNumber

d n(mm) en(mm)

SDR 26 (PN 0.6) SDR 21 (PN 0.8) SDR 17 (PN1.0)Part

Numberd n(mm)

en(mm)

PartNumber

d n(mm) en(mm)

Coil Pipe

Length(m/roll)

PartNumber

d n(mm) en(mm)

SDR 13.6 (PN 1.25) SDR 11 (PN 1.6)Part

Numberd n(mm)

en(mm) Part

Numberen(mm)

SDR 13.6 (PN 1.25)

Length(m/roll)PartNumber

en(mm)

SDR 11 (PN 1.6)

63 4.7 5014507

d n(mm)

d n(mm)

PE Water Pipe: PE 100 Pipe

[04]

Material: PE 100

Size: full 20mm through 110mm availability

Pressure Rating: 1.6MPa, or other nominal pressures available upon request

Standard: prEN 12201-3, ISO4427-3 and AS/NZS 4129

Color: blue (all size)

black (d110) other colors are also available upon request

Joint: joining pipe and socket fusion fittings by socket fusion joint

Features

Non-toxic: no heavy metal additives, would not be covered with dirt or contaminated by bacterium

Corrosion Resistance: resist chemical matters and electron chemical corrosion

Low Installation Costs: light weight and ease of installation can reduce installation costs

High Flow Capacity: smooth interior walls result in low pressure loss and high volume

Longevity: more than 50 years under proper use

Advantages

PE Water Pipe Fittings: Socket Fusion Fittings

[05]

Reducer

Soc X Soc25x2032x2032x2540x2040x2540x3250x2050x2550x3250x4063x2563x3263x4063x5075x6390x6390x75

110x63

600320300320240240160160160120160150150135

90725550

CouplingSoc X Soc

2025324050637590

110

810600460240260160100

5036

90 ElbowSoc X Soc

2025324050637590

110

500240200100120

60402515

101000210100031010004101000510100061010007101000810100091010010

101009510101261010127101015710101581010159101018810101891010190101019110102201010221101022210102231010255101028610102871010317

102000210200031020004102000510200061020007102000810200091020010

45 ElbowSoc X Soc

2025324050637590

110

500360210140140

80503020

16.516.51816.51820.516.51820.522.51820.522.525.529.529.5

29.5

1820.520.522.522.522.525.525.525.525.529.529.529.529.53338.5

41.5

455652636154686767628284827180

100

112

16.51820.522.525.529.5333642

L1 L374045505665727890

Z444556666

33374348616977.589107

16.51820.522.525.529.5333642

16.51820.522.525.529.53135.541.5

2427323541484957.567.5

103000210300031030004103000510300061030007103000810300091030010

Part Number Size (mm)




L1 L2 L

ZL

L1 L2

Qty/Ctn

Qty/Ctn

Qty/Ctn

Qty/Ctn


[06]


Pipe Clamp 202532

10801050

960

202532405063

1500900450240140150

Cap(Soc)

Reducing Tee

25x2032x2032x2540x2040x2540x3250x2050x2550x3250x4063x2563x3263x4063x5075x6390x5090x6390x75

2801601201169696

160150120100

8060606036

2825

104009510401261040127104015710401581040159104018810401891040190104019110402201040221104022210402231040255104028510402861040287

105000210500031050004105000510500061050007

106000210600031060004

TeeSoc X Soc X Soc

2025324050637590

110

320260140

908050302012

16.51820.522.525.529.5

303444555970

202532

27.532.539

20.525.532.5

555

222529

1820.520.522.522.522.525.525.525.525.529.529.529.529.533

3636

16.516.51816.51820.516.51820.522.51820.522.525.529.5

29.533

667277788390869198

104101108112122145

151164

343840424446474951535557596275

8488

L116.5182022.522.529.5333642

L64728696

114142155178214

Z32364348577177.589107

104000210400031040004104000510400061040007104000810400091040010




L1 L2 L Z

LL1

L HdoD d1

Qty/Ctn

Qty/Ctn

Qty/Ctn

Qty/Ctn

Soc X Soc X Soc


[07]


Part Number Size (mm) LL1 L2 Male Thread Adapter

Soc X Mipt with Metal Insert240180245180180180

969664646440

240210210180180150

96

20x1/2"20x3/4"25x1/2"25x3/4"32x1/2"32x3/4"32x1"

Female Thread ElbowSoc XFipt with Metal Insert

1080002108006510800951080003108012610801271080004108015910800051080191108000610800071080255

1090002109006510900951090003109012610901271090004

Female Thread AdapterSoc X Fipt with Metal Insert

360240300180180210128120

64644844

16.516.5181820.520.520.522.522.525.525.529.5

141414141414191921212124

565658.55961617879858789.5102

L1 L2 H216.516.5181820.520.520.5

H117.517.517.517.517.517.523

30333335353840.5

36363838424253

16.516.5181820.520.520.522.522.525.525.529.5

17.517.517.517.517.517.5232323232375

424244.54547475960646668.577

1070002107006510700951070003107012610701271070004107015910700051070191107000610700071070255

20x1/2"20x3/4"25x1/2"25x3/4"32x1/2"32x3/4"32x1"40x1"

63x2"75x2"

40x1 1/4"50x1 1/4"50x1 1/2"

20x1/2"20x3/4"25x1/2"25x3/4"32x1/2"32x3/4"32x1"40x1"

63x2"75x2"

Part Number Size (mm) LL1 L2 Qty/Ctn

Qty/Ctn

Qty/Ctn

40x1 1/4"50x1 1/4"50x1 1/2"


[08]

Part Number Size (mm) D1 D2 L S L1 do Qty/Ctn

20x1/2"20x3/4"25x1/2"25x3/4"32x1/2"32x3/4"32x1"

24015021015015012080

1100002110006511000951100003110012611001271100004

16.516.5181820.520.520.5

14141414141419

30333335353840.5

50505252565672

Part Number Size (mm) L1 L2 H2H1

240210180150160144 80

Female Thread TeeSoc X Fipt with Metal Insert 20x1/2"

20x3/4"25x1/2"25x3/4"32x1/2"32x3/4"32x1"

1130002113006511300951130003113012611301271130004

Male Thread ElbowSoc X Mipt with Metal Insert

210180180180

180150180150

Female Thread Elbow with BaseSoc X Fipt with Metal Insert

Male Thread Elbow with BaseSoc X Mipt with Metal Insert

20x1/2"20x3/4"25x1/2"25x3/4"

20x1/2"20x3/4"25x1/2"25x3/4"

1110002111006511100951110003

1120002112006511200951120003

20202525323232

1/2"3/4"1/2"3/4"1/2"3/4"

1"

121412141214.517

1616181820.520.520.5

353537.537.537.537.552

56606064657075

20202525

1/2"3/4"1/2"3/4"

353537.537.5

16161818

50555055

5555

20202525

1/2"3/4"1/2"3/4"

494951.551.5

16161818

50555055

5555

Part Number Size (mm) D1 D2 L S L1 do

Part Number Size (mm) D1 D2 L1Z L2 L

Qty/Ctn

Qty/Ctn

Qty/Ctn


[09]

300240240240150

20x1/2"20x3/4"25x1/2"25x3/4"32x1"

Soc X Fipt with Metal11700021170065117000311700951170004

1/2"3/4"1/2"3/4"

1"

6768697079

1616181820.5

2020252532

20x1/2"25x3/4"32x1"

Female Thread UnionSoc X Fipt with Metal

115000211500031150004

20x1/2"25x3/4"32x1"

202532

202532

116000211600031160004

Male Thread UnionSoc X Mipt with Metal

180150

90

150120

72

1/2"3/4"

1"

161820.5

161718

424752

1/2"3/4"

1"

161820.5

1413.519

556071

Part Number Size (mm) D1 D2 L2L1 L

Part Number Size (mm) D1D2 L2L1 L

Part Number Size (mm) D1 D2 L1L

180150150120120100

80

20x1/2"20x3/4"25x1/2"25x3/4"32x1/2"32x3/4"32x1"

Male Thread TeeSoc X Mipt with Metal Insert

1140002114006511400951140003114012611401271140004

20202525323232

1/2"3/4"1/2"3/4"1/2"3/4"

1"

121412141214.517

1616181820.520.520.5

494951.551.551.551.571

56606064657075

Part Number Size (mm) D1 D2 L1Z L2 L Qty/Ctn

Qty/Ctn

Qty/Ctn

Qty/Ctn


[10]

Stop ValveSoc X Soc

Ball ValveSpig X Spig

202532405063

967248403020

202532

967236

118000211800031180004118000511800061180007

119000211900031190004

3/4"1"

1 1/4"

142153172

353747.5

202532405063

161820.5222529

64748285

115121

Stub FlangeSoc X Flange

5063

9060

12000061200007

Rubber Gasket

FlangeSteel Tray 5063

5063

14 34 100

125 18 4 1212100061210007

12200061220007

Part Number Size (mm) D1 L1 L

Part Number Size (mm) L G H

Part Number Size (mm) DL1 L

Part Number Size (mm) D D1 N L


Qty/Ctn

Qty/Ctn

Qty/Ctn

Qty/Ctn

Qty/Ctn

Definitions of abbreviated configuration description followSoc: SocketSpig: Spigot

Fipt: Famale Iron Pipe ThreadMipt: Male Iron Pipe Thread


[11]

FeaturesMaterial: PE 100Size: full 75mm through 800mm availabilityPressure Rating: 1.0MPa, 1.25MPa, 1.6MPa or other nominal pressures available upon requestStandard: prEN 12201-3, ISO4427-3 and AS/NZS 4129 Color: blue (all size)

black (d 110 or above)n other colors are also available upon request

Joint: joining pipe and butt fusion fittings by butt fusion joint

Non-toxic: no heavy metal additives, would not be covered with dirt or contaminated by bacteriumCorrosion Resistance: resist chemical matters and electron chemical corrosionLow Installation Costs: light weight and ease of installation can reduce installation costs High Flow Capacity: smooth interior walls result in low pressure loss and high volume Longevity: more than 50 years under proper use

Advantages

PE Water Pipe Fittings: Butt Fusion Fittings:

[12]

Reducer 75x63 90x63 90x75110x50110x63110x75110x90125x63125x90125x110160x90160x110160x125180x63180x110180x160200x110200x160200x180225x160225x200

60404036363230242420121212141210

66664

111111111111111111111111111111111111111111

11 11 11 11 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 13.6 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17

5 3 4 3 344 2222

250 110250 160250 200250 225280 110280 160280 200315 110315 160315 200315 225315 250315 280355 200355 250355 315400 200400 250400 315400 355450 200450 250450 315450 400500 250500 315500 400500 450560 400560 500630 315630 400630 500

7070707070707080848080808078

1009080

100

9090

7580808380808080988090

10080

100100

90100100

9090

156178164196196184169200242178242228195266239230226239

230206

80 80 90 90

85 90 90 100 90 90 85

90

80

30

20

20

90909090

85 85 90

100 90 90 85

90

85

55

40

40

210283246206

250225225286222240201

220

215

120

105

105

123625512362861236287123631612363171236318123631912363481236350123635112364121236413123641412364411236444123644712364751236478123647912365091236511

123653712365401236542123654312355681235571123557312355991235602123560412356051235606123560712346351234637123463912346661234668123467012346711234666123466812347011234703123473012347321234734123473512347651234767123479412347961234798

Part Number Size (mm) L1 L2 L


Qty/Ctn

Qty/Ctn

SDR

SDR

PE Water Pipe Fittings: Butt Fusion Fittings:

[13]

7590

110125160180200225225 250280

Tee

110x63110x75110x90160x63160x75160x90160x110

1814

86332

1010

96555

111111111111111711 17 17

11111111111111

O 90 Elbow 7590

110125160180200225225 250250

302012

8543

1111111111111117111711

O 45 Elbow

110125

7590

1210

3018

75858787

10095

100

264300326341400420450

132150163170.5210420225

85858590909090

85858590909090

300300300330330330330

160160160188188188188

132150163170.5200210225

75858787

10095

100

8085

124136

11111111

12460081246009124601012460111246013124601412460151244016124601612440171246017

1256008125600912560101256011

12660081266009126601012660111266013126601412660151264016126601612640171264018

1266317126631812663191266410126641112664121266413

Reducing Tee

Part Number Size (mm) Z L

Part Number Size (mm) L1 L2

Part Number Size (mm) ZL1 L

Part Number Size (mm) ZL1L2 L

Qty/Ctn

Qty/Ctn

Qty/Ctn

Qty/Ctn

SDR

SDR

SDR

SDR

PE Water Pipe Fittings: Butt Fusion Fittings

[14]

7590

110125160180200225250280315355400450500560630710800

483632321515

8843311

111111111111111111111113.617171717171717

Stub Flange 1286008128600912860101286011128601312860141286015128601612860171286018128601912850201284021128402212840231284024128402512840261284027

Cap 1006040241512

8544

7590

110125160180200225250280315355400

145160180180240240295295350350400460515565620

725

950

181818182222222222222223262626

30

33

44888888

12121216162020

20

24

182022222424242426262830323232

36

36

75757480988898909778747474

113120130143.5179180199204224220140120160

11111111111111111113.6111711

1276008127600912760101276011127601312760141276015127601612760171275018127601912740201276021

Part Number Size (mm) L1 L


Qty/Ctn

Qty/Ctn

SDR

SDR


[15]

Rubber Gasket 7590

110125160180200225250280315355400450500560630710800

FlangeSteel Tray

16171820.525303228.53535

3531334545

46

125140160162.5180190200202.5150150

280280280290290

280

122138158163212212268268320320

370435482537556

685

1296008129600912960101296011129601312960141296015129601612960171296019

1294015129401612940171294018129401912940201294021129402212940231294024129402512940261294027

1300008130000913000101300011130001313000141300015130001613000171300018130001913000201300021130002213000231300024130002513000261300027

7590

110125160180200225250315

200225250280315355400450500560630710800



1.0M

Pa

1.6M

Pa

Qty/Ctn

Qty/Ctn


[16]

FeaturesMaterial: PE 100Size: full 20mm through 400mm availabilityPressure Rating: 1.6MPa or other nominal pressures available upon requestStandard: prEN 12201-3, ISO4427-3 and AS/NZS 4129Color: blue, black or other colors available upon requestJoint: joining pipe and electro fusion fittings by electro fusion joint


Advantages

PE Water Pipe Fittings: Electro Fusion Fittings

[17]

E/F Coupling 2025324050637590

110125160180200250315400500

3202401801208048321812

644211

O E/F 90 Elbow

25324050637590

110125160180200250315400

240160100

60402416

96422

E/F Reducer 40 32 50 32 50 40 63 32 63 40 63 50 75 63 90 63 90 75110 50110 63110 75110 90125 90160 50160 63160 75160 90160 110200 50200 63200 75200 90200 110200 160250 63250 75250 90250 110250 160250 200315 200315 250400 315

150126100

7272 704828 283320

24 14

866 5

444

1

13100021310003131000413100051310006131000713100081310009131001013100111310013131001413100151310017131001913100211310023

1310159131019013101911310221131022213102231310255131028613102871310316131031713103181310319131035013104091310410131041113104121310413131047113104721310473131047413104751310478131053413105351310536131053713105401310542131060413106061310670

320003320004320005320006320007320008320009320010320011320013320014320015320017320019320021

111111111111111

Part Number Size (mm) Part Number Size (mm)

E/F Tee 20324050637590

110125160180200250315400

1207048302012752221

134000213400041340005134000613400071340008134000913400101340011134001313400141340015134001713400191340021

Qty/Ctn

Part Number Size (mm) Qty/Ctn

Qty/Ctn

E/F Elbow

O45 32

4050637590

110125160180200250315400

805048201284321

13300041330005133000613300071330008133000913300101330011133001313300141330015133001713300191330021



E/F: Electro Fusion

PE Water Fittings: Electro Fusion FittingsPipe

[18]


E/F StraightSaddle 90x63110x63

125X63160X63200X63200X90250X90315X110315X160

E/F FlangeSteel Tray 110160

200250315400

E/F Stub Flange

110160200250315400

207631

E/ F Reducing Tee

32 20 32 25 40 20 40 25 40 32 50 20 50 25 50 32 50 40 63 20 63 25 63 32 63 40 63 50 90 40 90 50 90 63 90 75110 50110 63110 75110 90125 63125 75125 90125 110160 50160 63160 75160 90160 110200 50200 63200 75200 90200 110200 160250 50250 63250 75250 90250 110250 160250 200315 90315 110315 160315 200315 250400 110400 160400 200400 250400 315

1301309090907065606040404040 3616 16 15 14 1010

9 96666

433322

22

1

E/F Tapping Saddle

63x32 90x63110x40110x63160x63200x90250x90

134012613401271340157134015813401591340188134018913401901340191134021913402201340221134022213402231340284134028513402861340287134031613403171340318134031913403481340349134035013403511340409134041013404111340412134041313404711340472134047313404741340475134047813405331340534134053513405361340537134054013405421340598134059913406021340604134060613406611340664134066613406681340670

135001013500131350015135001713500191350021

136001013600131360015136001713600191360021

137028613703171370348137041013704721370474137053613705991370602

1380221138028613803151380317138041013804741380536

E/F StopSaddle

90110125160200250315

1390009139001013900111390013139001513900171390019






8

Qty/Ctn

Qty/Ctn

30

30

121243

PE Water Fittings: Electro Fusion FittingsPipe

[19]

FeaturesMaterial: PE 100Size: full 110mm through 800mm availabilityPressure Rating: 0.6MPa, 1.0MPa, 1.6MPa or other nominal pressures available upon requestStandard: prEN 12201-3 and ISO4427-3Color: blue, black with blue stripes or other colors available upon requestAngles: various angles available upon requestJoint: joining pipe and fabricated fittings by butt fusion joint


Advantages

PE Water Pipe Fitting : Fabricated Fittings

[20]

Fabricated 90 O Elbow

Fabricated Tee

180200225250280315355400450500560630710800

225250280315355400450500560630

Fabricated O 45 Elbow110125160180200225250280315355400450500560630

14040141404015140401614040171404018140401914040201404021140402214040231404024140402514040261404027

140601414060151406016140601714060181406019140602014060211406022140602314060241406025

0.6, 1 .0MPa 1.6MPa

141401014140111414013141401414140151414016141401714140181414019141402014140211414022141402314140241414025

141601014160111416013141601414160151416016141601714160181416019141602014160211416022141602314160241416025

1420016142001714200181420019142002014200211420022142002314200241420025

1.6MPa

150250

300300300305350

350

265350

460480500530600

665

530750

920960

100010601200

1300

160160165

180180245

340340363363400

500

218228249

274290362

498520548580950

1180

210265

374374374410405

526

488625

773833900975

1100

1295




Qty/Ctn

Qty/Ctn

Qty/Ctn

0.6, 1 .0MPa

Nominal Pressure is available in 0.6MPa, 1.0MPa and 1.6MPa.


[21]

Fabricated Reducing Tee

200X63200X75200X90225X63225X75225X90225X110250X63250X75250X90250X110250X125280X63280X75280X90280X110280X125315X63315X75315X90315X110 315X125315X160355X63355X75355X90 355X110355X125355X160400X63

400X75400X90400X110400X125400X160450X63450X75450X90450X110450X125450X160500X63500X75500X90500X110500X125500X160560X110560x160630X63630X75630X90630X110630X125630X160

Fabricated Cross 110125160200225250280315355400450500560630

142047214204731420474142050314205041420505142050614205341420535142053614205371420538142056514205661420567142056814205691420596142059714205981420599142060014206021420627142062814206291420630142063114206331420658

1420659142066014206611420662142066414206891420690142069114206921420693142069514207201420721142072214207231420724142072614207541420757142078214207831420784142078514207861420788

14300101430011143001314300151430016143001714300181430019143002014300211430022143002314300241430025

150150150

150150250

300300300

205215230

250265350

460480500

410430460

500530750

920960

1000

Part Number Size (mm) Part Number Size (mm)


Qty/Ctn Qty/Ctn

Qty/Ctn




Fabricated Reducing Tee Assembly

22322322222222332222243333233333

200x50200x110200x125200x160225x50225x125225x160225x200250x50250x160250x200250x225280x160280x200315 50315 180315 200315 225315 250315 280355 50355 180 355 200 355 225 355 250355 280355 315400 50400 200400 225400 250400 280

14406701440671144069614406971440698144069914407001440701144070214407031440727144072814407291440730144073114407321440733144073414407351440760144076214407631440789144079014407911440792144079314407941440795144079614407971440798

[22]

14404711440475144047614404781440502144050714405091440511144053314405401440542144054314405711440573144059514406031440604144060514406061440607144062614406341440635144063614406371440638144063914406571440666144066714406681440669

400 315400 355450 180450 200 450 225450 250450 280450 315450 355450 400500 180500 200500 225500 250500 280500 315500 355500 400500 450560 225560 280560 315630 180630 200 630 225 630 250 630 280630 315630 355630 400630 450630 500

22433332225444433224436555544332

Part Number Size (mm) Part Number Size (mm) Qty/Ctn Qty/Ctn


Pipe Cutter

Rotation Pipe CutterPcu90~315 90~3151460001

Part Number Model Application Range 50~140100~160

TU 140T3

T4 180~315

14500011450002

1450003

Part Number Model Application Range

Tools


[23]

Rotation ScraperRTC160RTC315

50~16075~315

Blade ScraperSmall ScraperBig Scraper

1.5"2.0"

Butt Fusion Welding Machine160250315450630800

75~160110~250160~315280~450400~630630~800

It can save the data and the data can be printed when connecting to the computer.

DRJ-DRJ-

Electro Fusion Welding Machine

Melting Socket

Socket FusionWelding Machine

20 25

40 50

32

63 75 90

110 160

11

11

1500002150000315000041500005150000615000071500008150000915000101500013

151000115100021510003151000415100051510006

15200011520002



Part Number Model Application Range1000w 20~631600w 75~1102500w 160

111




Tools

Recommended technical parameter for Socket Fusion Joint (Thermal temperature is 260 )

Outer Diameter (mm) Heating Time(s) Maximum Transit Time (s) Minimum Cooling Time (s)202532405063

578

121824

224446

446668

(1) Socket Fusion Joint

Check the pipe and fittings to see whether they are

damaged, and make the incision smooth.

Measure the depth of socket, mark on the pipe surface.

STEP: Use Socket Fusion Welding Machine

Push the end of the pipe and fittings, without turning,up to the welding depth into the welding machine, heat up the end of the pipe and fittings.

Pull out the pipe and fittings from the welding machine

when the scheduled heating is over, insert the pipe's spigot into the fittings' socket evenly and swiftly.

Not continue the next step until the scheduled coolingis over.

1. Check and measure

Chamfer the nozzle, the angle should be 30, thelength of surface groove should not exceed 2.0mm.

2. Chamfer

Clean and dry the pipe's spigot and the fittings' socket.

3. Clean and dry

4. Heat

5. Join and cool

[24]

Installations: Socket Fusion Joint

[25]

Recommended welding parameter, which should be followed by the welders

(2) Butt Fusion Joint

Wall Thickness(mm)

2.0 - 3.9 4.3 - 6.9 7.0 - 11.412.2 - 18.220.1 - 25.528.3 - 32.2

0.50.51.01.01.51.5

30 - 40 40 - 70 70 - 120120 - 170210 - 250280 - 320

4 5 6 81012

4 - 5 6 - 1010 - 1617 - 2425 - 3233 - 40

Preheating Curling Height (mm) (Preheating

Temperature is 210 10 )Preheating Time(s)

(Temperature is 210 10 )Allowed Maximum

Transit Time(s)Cooling Time for the Weld

Seam under Pressure-reserving State (min)

STEP: Use Butt Fusion Welding Machine)

Prepare the necessary tools.

Clamp down the pipe on the jig, clean up the jointparts, mill the joint sides, and then adjust the jointparts to make the misplacement less than 10% of

Put the heating panel.

Remove the heating panel after finishing heating, join the two heating parts swiftly, increase pressure up to

the fusion-joint pressure and keep until it cools down.

Butt Fusion Joint is completed.

3. Heat

1. Prepare

2. Clamp and clean

4. Join

5. Complete

Installations: Butt Fusion Joint

the wall thickness.parts to make the misplacement less than 10% of

(3) Electro Fusion Joint

1. Clean and mark

Clean up the connection part, mark the inserting depth.

STEP: Use Electro Fusion Welding Machine

2. Scrape

Scrape and polish the joint surface.

3. Align and restrain the fittings to the pipes

4. Apply electric current

Apply the electric current to the fittings; the joiningparts will be heated and melted, turn off the current

when there is melt flowing in the observation hole.

5. Cool

Cool without movement or pressure.

Note: While connecting, the heating voltage and time should comply with manufacture's technical stipulations of Electro Fusion Welding Machine.

[26]

Installations: Electro Fusion Joint

(4) Transition JointSTEP: Join the PE pipe and the iron pipe by Flange Joint

[27]

Installations: Transition Joint

[28]

Test Reports

PE Water Pipe complies with BS 6920

PE Water Pipe complies with ISO 4427

BS 6920 Suitability of non-metallic products for use in contact with water intended for human consumption with regard to their effect on the quality of the water

ISO 4427 Plastics piping systems -- Polyethylene (PE) pipes and fittings for water supply

A: Unit A Victoria Villas, 28 Mayon Street, Sta. Mesa Heights, Quezon CityT: 741-5669F: 712-2213E: [email protected]: www.thermovar.com

Slide 1Slide 2Slide 3Slide 4Slide 5Slide 6Slide 7Slide 8Slide 9Slide 10Slide 11Slide 12Slide 13Slide 14Slide 15Slide 16Slide 17Slide 18Slide 19Slide 20Slide 21Slide 22Slide 23Slide 24Slide 25Slide 26Slide 27Slide 28Slide 29Slide 30Slide 31Slide 32

Documents

Hydro Var HDPE Catalogue