Hydraulic Systems 14. 1 · 2018. 9. 10. · Hydraulic Systems 14. 1 CLAMPING TECHNOLOG Dimensions and technical information are suect to change ithout notice destaco.com Hydraulic

Hydraulic Systems 14. 1

destaco.comCLAMPING TECHNOLOGY Dimensions and technical information are subject to change without notice

Hydraulic Clamping Page

010-210-400

14.2- 14.3

010-210-501010-210-702010-211-002010-211-004010-211-502010-211-504010-212-004

052-Series 14.3

051-Series 14.3

020-011-011DE

14.4020-012-021DE

020-013-031DE

Hydraulic Clamping Page

030-1-S-475

14.6

030-1-D-475

030-1-S-1100

14.7

030-1-D-1100

030-1-S-2400

14.8

030-1-D-2400

030-1-S-4000 14.9

030-1-D-4000 14.9

031-S-475

14.1- 14.11

031-L-475031-S-1100031-L-1100031-S-2400031-L-2400031-S-4000031-L-4000

039-101-000DE

14.12

039-104-000DE

Hydraulic Systems14.2 Hydraulic Systems 14. 3

Dimensions and technical information are subject to change without noticedestaco.com CLAMPING TECHNOLOGY

Series 010 Hydraulic Threaded Body Cylinders Product Overview

The single-action, spring-return hydraulic power cylinders are small pistons that can be used singly or combined. They offer tremendous force in a small, easily mounted package that can be used in any attitude and requires only a single inlet port. They are often used grouped together by a common manifold to provide as much force as needed for the opera-tion. For a relatively small volume of oil, they provide exceptional exerting force, and are generally the best choice if stroke lengths can be kept short.

Features:• Threaded body for easy mounting• Small size permits “low profile” workholding• Accessories available for easy mounting • Available in metric or inch sizes (Metric on special request)• Hardened piston and rod• Single-acting for simple plumbing• Wide variety of sizes and strokes• Pressure capacity up to 5,000 PSIG, provided piston does not bottom out

Model no. SAE PortsThreaded

BodyStoke

Force at 3,000 PSIG

Oil Displacement

Effective Area For Clamping

Jamnuts

010-210-400 #2 1/2-20 0.22 279 lbs. 0.024 cu. in. 0.110 Furnished

010-210-501 #4 3/4-16 0.31 588 lbs. 0.061 cu. in. 0.196 Furnished

010-210-702 #4 1-12 0.50 1,326 lbs. 0.221 cu. in. 0.442 Furnished

010-211-002 #4 1 5/16-16 0.50 2,355 lbs. 0.393 cu. in. 0.785 Optional





Technical Information



Series 010 Hydraulic Threaded Body Cylinders Standart Dimensions

Series 052 Flange Mount

Series 051 Jam Nut

E

B CØD

A

A

D

E

ØB

C

J (FEMALE THREAD)

H (PORTING) F (THREAD)

E

A

B C

D

OG

Model no. Dimensions (In Inches)

A B C D E F G H J

010-210-400 1.66 1.41 0.19 0.22 .044 Hex 1/2-20 0.15 SAE #2 –

010-210-501 2.25 1.97 0.22 0.31 .062 Hex 3/4-16 0.22 SAE #4 –

010-210-702 2.56 2.31 0.31 0.50 .075 Hex 1-12 .024 SAE #4 –

010-211-002 2.63 2.25 0.13 0.50 1.00 Hex 1 5/16-16 0.64 SAE #4 1/4-20

010-211-004 3.63 3.25 0.12 1.00 1.00 Hex 1 5/16-16 0.64 SAE #4 1/4-20

010-211-502 2.94 2.57 0.13 0.50 1.50 Hex 1 7/8ß-16 1.00 SAE #4 5/16-18

010-211-504 4.59 4.22 0.14 1.00 1.50 Hex 1 7/8-16 1.00 SAE #4 5/16-18

010-212-004 4.13 3.76 0.13 1.00 2.00 Hex 2 1/2-16 1.50 SAE #4 5/16-18


A B C øD E

052-112-160 1 1/8-16 UN 2B 1.50 0.50 0.22 1.030

052-131-160 1 5/16-16 UN 2B 1.69 0.50 0.27 1.250

052-137-180 1 3/8-16 UN 2B 1.75 0.50 0.27 1.340

052-187-160 1 7/8-16 UN 2B 2.25 1.00 0.34 1.770

052-250-160 2 1/2-16 UN 2B 3.00 1.00 0.34 2.170


A B C D E

051-112-160 1 1/8-16 UN 2B 1.500 0.31 0.250 0.250

051-131-160 1 5/16-16 UN 2B 1.688 0.31 0.250 0.250

051-137-180 1 3/8-16 UN 2B 1.875 0.31 0.250 0.250

051-187-160 1 7/8-16 UN 2B 2.625 0.38 0.312 0.132

051-250-160 2 1/2-16 UN 2B 3.250 0.50 0.312 0.312



Series 020 Thru-Hole Hydraulic Ram Product Overview

AccessoriesAll size thru-hole rams are supplied with a thru-hole insert threaded into the top. Optional threaded inserts, inch or metric, are also available.

C

A

B

A thru-hole ram easily converts a manual strap clamp into an automatic hydraulic powered clamp. Usually a longer

bolt is the only part needed to make this conversion.

Symbol

To determine how much force is needed to replace a manual clamp, use this chart as a guide.

Model no.RAMI.D.*

Port StrokeForce at

3,000 PSIGOil

DisplacementDimensions

A B C020-011-011DE 0.38 SAE #2 0.38 4,380 lbs. 0.547 cu. in. 2.13 1.88 2.25020-012-021DE 0.50 SAE #4 0.50 8,100 lbs. 1.35 cu. in. 3.00 2.63 2.88020-013-031DE 0.63 SAE #4 0.63 12,066 lbs. 2.51 cu. in. 3.25 3.00 3.63

* Clearance for rod or bolt of given dimension. Maximum input pressure 3,500 PSIG.

By inserting a rod through the hollow piston, these cylinders can be used to push or pull depending on the orientation of the ram. They will actuate a rod of any length or shape and are extremely effective in translating power to a remote location. Greater forces are generated in these thru-hole rams because of their larger piston area.

Features:• Larger piston diameter for greater clamping forces• Hardened steel piston and rod• Single-acting for simple plumbing • Optional threaded inserts• Optional mounting plate (permits mounting ram with a single cap screw)

RAM no.Thru-Hole Insert

(supplied)020-011-011DE 705384020-012-021DE 705512020-013-031DE 705634

Loads Trasmitted by Various Diameter Screws

Bolt Size Wrench Length F-lbs. (Average)

1/4 UNF 4.00 2,400 lbs.1/4 UNF 4.00 1,920 lbs.3/8 UNF 5.75 3,000 lbs.3/8 UNF 5.75 2,920 lbs.1/2 UNF 8.00 4,200 lbs.1/2 UNF 8.00 3,640 lbs.5/8 UNF 9.00 5,600 lbs.5/8 UNF 9.00 5,600 lbs.3/4 UNF 9.00 4,800 lbs.3/4 UNF 11.00 4,200 lbs.7/8 UNF 12.00 50,400 lbs.



Series 020 Thru-Hole Hydraulic Rams Technical Information

Calculation of Forces Using Straps and Levers

Figure #1 When the distance AB is equal to the distance BC the force upward from Model 020-011-011DE Ram “C” is equal to the downward force “A” on the part.

Figure #2 The downward force “A” is equal to the upward force “C” times a ratio of the distance BC:AB.Example:AB = 2”, BC = 4”, Force “C” = 1,000 lbs.

Force “A” = Force “C” x BC AB

“A” = 1,000 lbs. x 4 2

“A” = 2,000 lbs.

Figure #3 When Force “B” from Model 020-011-011DE Hollow Bore is divided between “A” & “C”, the forces at “A” & “C” are in inverse ratio to the dis-tance AB & BC respectively.

Force “A” = Force “B” x BC AB

Force “C” = Force “B” x AB AC

Example: AB = 2”, BC = 4,” Force “B” = 1,000 lbs.

Force “A” = 1,000 lbs. x 4 = 666.7 lbs. 6

Force “C” = 1,000 lbs. x 2 = 333.3 lbs. 6

Power SourcesThru-hole Rams can be powered by automatic pumps, hand pumps, boosters or existing machine hydraulics.

Used withhand pump

Used withbooster

Multiple UsesThru-hole Rams can be used to push or pull depending on the position of the ram.

Pull Pull PullPush

Used with automatic pump



Series 030 Hydraulic Swing/Pull Clamps – 475 lb.

030-1-S-475

030-1-D-475

T

U

S 50

D Port

25

E Port

L

QJ

H

G F

M

C

N

P

K

AB

R

0

500

400

300

200

100

0

Clam

ping

For

ce (L

bs.)

PerformanceWith 031-L-475 Arm (3.25" long)With 0-31-S-475 Arm (1.22" long)Straight Pull

Hydraulic Pressure (PSI)1000 2000 3000 4000 5000

600

Ordering Notes:• Left hand swing (ccw) is standard– no suffix• Add –R suffix for right hand swing• Add –S suffix for straight guided pull

The DE-STA-CO Threaded Body Swing/Pull Clamps are avail-able in both single-acting and double-acting versions. They incorporate the latest hydraulic swing clamp technology. The top port design allows easy access for plumbing connections.

They are available with 90° left or right hand rotation, or with guided straight pull. The breather port on single-acting models may be replaced with tubing for remote venting. The optional arms clamp securely to the piston rod to reduce fatigue and deflection. Arms may be easily modified or custom arms may be substituted.

For 475 lb. Swing/Pull Clamp Arms

see Page 19.10

Cat. no.

Specifications Max

Oil Flow

in3/m

inOper.

Swing

Direction

*Force

(lbs.)Eff. Area (sq. In.) Oil Cap. (cu. In.)

Clamp Unclamp Clamp Unclamp

030-1-S-475 (-X)Single- Acting

Left Hand (Counter Clockwise)

Right Hand (Clockwise)Straight Pull

475 0.12–

0.08–

12

030-1-D-475 (-X)Double-acting

0.24 0.15

Cat. no.

Specifications

ATotal

Stroke

BClamping

Stroke C

DClamp

Port

EUnclamp

Port F G H J K L M N P Q R S T U

030-1-S-475 0.65 0.210 0.59SAE-2 SAE-2 1.929 2.086 3.07 4.429 0.8 M6x1 0.157 0.393

1-1/8-16UN

4.96 0.495 1.3 1.55 0.61

030-1-D-475 0.65 0.32 0.59

NOTE: *With 1.22” long arm at 5,000 PSI maximum operating pressure. Do not pressurize – single-acting only † See page 19.10 for arms, accessories and custom arm mounting

This item is available upon request

Features:• Advanced seals and wipers utilize a special, highly wear-resistant construction for long cycle life and 5,000 PSI operation• Triple track piston rod design for field adjustable swing direction • Hardened and hard chrome plated piston rod for increased strength and wear resistance• Advanced metal treated body for superior wear and corrosion resistance• MRO interchange design• Straight pull capacity 600 lbs. at 5,000 PSI max



Series 030 Hydraulic Swing/Pull Clamps – 1,100lb.

T

U

S 50

D Port

25

E Port

L

QJ

H

G F

M

C

N

P

K

AB

R




For 1,100 lb. Swing/Pull Clamp Arms

see Page 19.10

Cat. no.

Specifications Max

Oil Flow

in3/m

inOper.

Swing

Direction

*Force






1100 0.28–

0.25–

25


0.59 0.52

Cat. no.

Specifications

ATotal

Stroke

BClamping

Stroke C

DClamp

Port

EUnclamp


030-1-S-11000.89 0.39 0.6 SAE-4 SAE-4 2.4 2.6 3.58 5.305 0.94

M8 x 1.25

0.196 0.6291-3/8-18UN

5.965 0.400 1.5 1.87 0.75

030-1-D-1100


Features:• Advanced seals and wipers utilize a special, highly wear-resistant construction for long cycle life and 5,000 PSI operation• Triple track piston rod design for field adjustable swing direction • Hardened and hard chrome plated piston rod for increased strength and wear resistance• Advanced metal treated body for superior wear and corrosion resistance• MRO interchange design• Straight pull capacity 1,400 lbs. at 5,000 PSI max

030-1-S-1100

030-1-D-1100

0

1400

1200

800

400

0

Clam

ping

For

ce (L

bs.)

Performance

With 031-L-1100 Arm (5.31" long)With 031-S-1100 Arm (1.89" long)Straight Pull


1600





Series 030 Hydraulic Swing/Pull Clamps – 2,400 lb.

T

U

S 50

D Port

25

E Port

L

QJ

H

G F

M

C

N

P

K

AB

R





see Page 19.10

Cat. no.

Specifications Max

Oil Flow

in3/m

inOper.

Swing

Direction

*Force






2400 0.63–

0.7–

100


1.23 1.10

Cat. no.

Specifications

ATotal

Stroke

BClamping

Stroke C

DClamp

Port

EUnclamp


030-1-S-24001.12 0.5 0.62 SAE-4 SAE-4 t 3.38 4.38 6.8 1.28

M10x 1.5

0.196 0.871-7/8-16UN

7.543 0.517 2.0 2.38 1.0

030-1-D-2400


030-1-S-2400

030-1-D-2400

0

3000

2500

2000

1500

1000

0

Clam

ping

For

ce (L

bs.)

Performance

With 031-L-2400 Arm (6.36" long)With 031-S-2400 Arm (2.43" long)Straight Pull


3500




Series 030 Hydraulic Swing/Pull Clamps – 4,000 lb.




see Page 19.11

Cat. no.

Specifications Max

Oil Flow

in3/m

inOper.

Swing

Direction

*Force






4000 1.10–

1.22–

140


2.35 2.60


Cat. no.

Specifications

ATotal

Stroke

BClamping

Stroke C

DClamp

Port

EUnclamp


030-1-S-40001.07 0.45 0.75 SAE#4 SAE#4 2.70 2.83 4.09 6.67 0.64 1.61 0.14 1.26

2- 1/2-16

UN7.30 0.33 2.56 2.99 1.28

030-1-D-4000

This item is available upon request NOTE: *With 2.75” long arm at 5,000 PSI maximum operating pressure. Do not pressurize – single-acting only † See page 19.10 for arms, accessories and custom arm mounting


T

U

L

S50°25°

QJ

HG

F

K

B

P

M

CR

0N A

0

4500400035003000

0

Clam

ping

For

ce (l

bs.)

Performance

With 031-L-4000 Arm (X.XX" long)With 031-S-4000 Arm (X.XX" long)Straight Pull


5000

200015001000 500

2500

(7.01” long)(2.75” long)

030-1-S-4000

030-1-D-4000




Series 030 Hydraulic Swing/Pull Clamps 475-2,400 lb. Arms

.98 1.00 1.50 2.50 3.00

600500400

300200100

Arm Length (In.)

Clam

ping

For

ce (L

bs.)

0

5000 3575 �2500 2000 1785 1570 1360

Max. Allowable Arm Weight = .35 Lbs�Pressure (psi)

�

12 6Max Flow (in /min.)3

2.00 3.00 4.00 5.00 6.00

300025002000

15001000

500

Arm Length (In.)

Clam

ping

For

ce (L

bs.)

0

5000 3625 �2900 2465 1960 1450

Max. Allowable Arm Weight = 1.6 Lbs�Pressure (psi)

�


1.57 2.50 3.50 4.50

1250

1000

750

250

Arm Length (In.)

Clam

ping

For

ce (L

bs.)

0

3850 �2700 2150 1775 1425

Max. Allowable Arm Weight = .73 LbsPressure (psi)

�

5000


E

F

D

KB M

CGH

A J

Maximum Length / PressureOperating Range

Clamps must operate at or below maximum�arm length/pressure curve:To approximate clamping force with any armat less than maximum pressure:FORCE = P x A x [1-(P/M x .23)]P = Hyd. system operating pressure (PSI)A = Clamp effective area (sq. in.)M = Max. rated pressure of chosen arm

length (PSI)

Chart Legend

Shaft Dia.

Specifications

A B C D E F G H J K M

10 MM 0.394 0.256 0.63 0.63 0.709

1.26

0.394 0.236 0.217

0.30

M6 x 1.0

16MM 0.630 0.335 0.748 0.748 0.709 0.472 0.236 0.217 M6 x 1.0

22 MM 0.866 0.413 1.00 1.00 0.866 0.709 0.236 0.217 M8 x 1.25

PT

C

�

I

O

M

L

KN

J

Q

G

D

H

A

U

Custom built arms of any length must clamp to the swing/pull clamp’s piston rod in a manner similar to the DE-STA-CO arms or some derating of the clamp will be necessary.

The design feature “K,” in the chart and drawing at the bottom of this page, is recommended for all applications of custom, single arms. See the accompanying chart for design details. In applications where there is no bending stress being transferred into the piston rod (like push/ pull linkages and equalizing double arms), this design detail may be eliminated. In these applications, the clamp’s full capacity (referred to as “straight pull” capacity) is available.

Cat. no.Specifications

A B C D G H I J K L M N O P Q T UWeight(lbs.)

031-S-475 1.929 0.709 M6 0.63

0.126

1.139 0.394 0.630

0.236 0.217

0.394 0.394 0.256 0.984 M6 0.236 1.220 0.159

031-L-475 3.959 0.709 – 0.63 1.166 0.394 0.630 0.394 0.394 0.256 – M6 – 3.250 0.348

031-S-1100 2.598 0.709 M8 0.748 1.294 0.433 0.748 0.630 0.472 0.33 1.575 M6 0.315 1.889 0.286

031-L-1100 6.019 0.709 – 0.748 1.412 0.433 0.748 0.630 0.472 0.335 – M6 – 5.310 0.721

031-S-2400 3.268 0.866 M10 1.125 1.459 0.633 1.00 0.866 0.709 0.413 1.969 M8 0.433 2.4020.634

031-L-2400 7.226 0.866 – 1.125 1.696 0.633 1.00 0.866 0.709 0.413 – M8 – 6.360 1.564

IMPORTANT: Any clamp using a modified or custom arm that is longer or heavier than DE-STA-CO’s standard arms must be derated to prevent internal damage.

Do not exceed the maximum speed and pressure ratings for DE-STA-CO’s standard arms. For maximum hydraulic pressure and speed ratings, see the accompanying charts Do not use meter-out circuitry for controlling double-acting clamp speeds Contact DE-STA-CO if further design assistance is required

Custom Arm Mounting Dimensions for Swing/Pull Clamps



UP B

H

A(031-S-4000)

Q

G

V

0M

A(031-L-4000)

I

C T

D

JK

L

Custom built arms of any length must clamp to the swing/pull clamp’s piston rod in a manner similar to the DE-STA-CO arms or some derating of the clamp will be necessary.

The design feature “K,” in the chart and drawing at the bottom of this page, is recommended for all applications of custom, single arms. See the accompanying chart for design details. In applications where there is no bending stress being transferred into the piston rod (like push/pull linkages and equalizing double arms), this design detail may be eliminated. In these applications, the clamp’s full capacity (referred to as “straight pull” capacity) is available.

DH

C

E

BF

GA

Maximum Length / PressureOperating Range

Clamps must operate at or below maximum�arm length/pressure curve:To approximate clamping force with any armat less than maximum pressure:FORCE = P x A x [1-(P/M x .23)]P = Hyd. system operating pressure (PSI)A = Clamp effective area (sq. in.)M = Max. rated pressure of chosen arm

length (PSI)

Chart Legend

Cat no.Specifications

A B C D G H I J K L M P Q T U VWeight(lbs.)

031-S-40004.17 1.42 1/2-13 1.89 0.138 2.56 0.83 1.18 0.55 0.43 1.26 2.17 M12 0.58 2.75 0.98 1.80

031-L-4000 8.43 1.42 1/2-13 1.89 0.138 2.56 0.83 1.18 0.55 0.43 1.26 – M12 – 7.01 0.98 2.80

Cat no.Specifications

A B C D E F G H

32MM 1.26 1.18 1.89 1.42 0.138 0.55 0.43 M12 x 1.75

031-S-4000 • 031-L-4000

2.17 4.00 5.00 6.00 7.00

300025002000

15001000

500

Arm Length (In.)

Clam

ping

For

ce (L

bs.)

0

5000 3625 3100 2540 2175 1885

Max. Allowable Arm Weight = 2.8 LbsPressure (psi)


1740

3.00

450040003500

Series 030 Hydraulic Swing/Pull Clamps – 4,000 lb. Arms

IMPORTANT: Any clamp using a modified or custom arm that is longer or heavier than DE-STA-CO’s standard arms must be derated to prevent internal damage.

Do not exceed the maximum speed and pressure ratings for DE-STA-CO’s standard arms. For maximum hydraulic pressure and speed ratings, see the accompanying charts Do not use meter-out circuitry for controlling double-acting clamp speeds Contact DE-STA-CO if further design assistance is required

Custom Arm Mounting Dimensions for 4,000 lb. Swing/Pull Clamps



Series 039 Air/Hydraulic Power Boosters

SAE�HYDRAULIC�PORTS

1/4 NPT�AIR PORTS

A

B

Y

X

039-104-000DE

Model no.PressRatio

Displace-ment

Per Stroke

NominalReservoirCapacity

WeightDimensions

PortsA B

(Square)

039-101-000DE 33.87:1 1 cu. in. 10.4 cu. in. 9 lbs. 10.88 4.50 SAE #4

039-104-000DE 32.41:1 4 cu. in. 42 cu. in. 23 lbs. 16.38 6.50 SAE #4

(100 PSIG max. input air pressure)

The De-Sta-Co Air/Hydraulic Power Booster converts normal shop-line air pressure to high-pressure hydraulic power. The two models available provide oil displacements ranging from 1 cu. in. to 4 cu. in. per stroke.

With the system filled, the volume of oil required to actuate a cylinder or pressure point is only equal to the cubic content of the piston displacement. The small booster, producing 1 cu. in. of usable oil per stroke, can operate 50 of the tiny 1/2-20 pressure points a full .22 max. stroke, and even more when strokes are kept to a minimum.

Note: Special High Temperature Seals available for applications where Viton Seals are required. Order as H/T option.

Features:• Built-in manifold• Complete automatic bleeding with each return stroke• Automatic relief of system overcharge• Automatic bleeding feature eliminates pre-filling• Large volume visible oil reservoir automatically replenishes the system with reserve oil capacity• Corrosion and wear-resistant materials• Wear rings on hydraulic piston tube• Unique self-centering air piston assures long life• Increases hydraulic pressure to 3,000 PSIG from 100 PSIG air-line pressure• All models supplied with SAE hydraulic ports• NPT hydraulic ports available on request

Documents

Hydraulic Systems 14. 1 · 2018. 9. 10. · Hydraulic Systems 14. 1 CLAMPING TECHNOLOG Dimensions and technical information are suect to change ithout notice destaco.com Hydraulic