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HYDRAULIC FRACTURING & PRODUCED WATER REUSE PROPOSAL: PRESENTATION TO BURLESON COUNTY COMMISSIONERS
APACHE CORP.
NOVEMBER 26, 2013
Produced water reuse decreases fracturing water demand in any area in which it has been used.
Apache has used saltwater and reused produced water for fracturing for three years.
Excellent safety record for containment
Reduced fresh water use by 40% to 95%
Seen comparable or better well response with salt water
In the US, we have produced water recycling operations in all of our onshore major areas.
PRODUCED WATER REUSE
2
How we rate storage methods:
1. Large above ground containment. Above ground industrial quality ”swimming pool”- type
enclosures.
Double lined (36 mil) with special preparation of all sites.
Surrounding perms.
2. Excavated in-ground “ponds” with double liners and monitoring.
3. Steel “frac” tanks
STORING PRODUCED WATER?
3
Salinity – 50,000 ppm (<30,000 to nearly 100,000 ppm)
Other ions: calcium, iron, etc.
COMPOSITION OF PRODUCED WATER
4
MAXIMUM SALINITY IN WORST CASE LEAK OF PRODUCED WATER INTO A FLOOD PLAIN
5
Produced Water (ppm)
Stored Produced Water
Volume (gallons)
Stored Produced Water
(acre feet) Depth of flood
water Flood zone radius (ft)
Flood zone radius (acres)
Average fresh water TDS
Worst Case TDS (ppm)
1,000 1,000,000 3.1 1 500 18.0 250 359 35,000 1,000,000 3.1 1 500 18.0 250 5304 50,000 1,000,000 3.1 1 500 18.0 250 7486
100,000 1,000,000 3.1 1 500 18.0 250 14758
Produced Water Salinity (ppm)
Stored Produced Water
Volume (gallons)
Stored Produced Water
(acre feet) Depth of flood
water Flood zone radius (ft)
Flood zone radius (acres)
Average fresh water TDS
Worst Case TDS (ppm)
1,000 1,000,000 3.1 3 500 18.0 250 290 35,000 1,000,000 3.1 3 500 18.0 250 2116 50,000 1,000,000 3.1 3 500 18.0 250 2921
100,000 1,000,000 3.1 3 500 18.0 250 5605
Produced Water Salinity (ppm)
Stored Produced Water
Volume (gallons)
Stored Produced Water
(acre feet) Depth of flood
water Flood zone radius (ft)
Flood zone radius (acres)
Average fresh water TDS
Worst Case TDS (ppm)
1,000 1,000,000 3.1 3 1000 72.1 250 260 35,000 1,000,000 3.1 3 1000 72.1 250 736 50,000 1,000,000 3.1 3 1000 72.1 250 946
100,000 1,000,000 3.1 3 1000 72.1 250 1645
1 ppt is 1000 ppm
WHAT LEVEL OF PPM IS HARMFUL TO WILDLIFE? FRESH WATER MUSSELS AS A WORST CASE.
BRAZOS FLOW EXAMPLE
7
Nominal Flow Range (low to high to flood (ft3/sec) acre ft per sec acre feet per hr acre feet per day
700 0.02 58 1389
4200 0.10 347 8332
8000 0.18 661 15870
For worst case tank rupture - considering all of a tank of one million gallons of 100,000 ppm produced water went into the Brazos River at once, dilution to <1000 ppm would be reached in less than 12 hours at the lowest flow, 2 hours at medium flow and less than 1 hour at current (11/25/2013) flow. In a flood, the salinity would be in the fresh water range in minutes.
REFERENCE SLIDES
8
DRILLING PERMIT APPLICATIONS – BURLESON CO.
9
http://www.texas-drilling.com/burleson-county Note – the size of each dot is about 600 times larger than an actual well site.
FRESH WATER IN CENTRAL TEXAS
10
http://www.tpwd.state.tx.us/publications/pwdpubs/media/pwd_rp_t3200_1058.pdf
http://www.tpwd.state.tx.us/publications/pwdpubs/media/pwd_rp_t3200_1058.pdf
WATER SPECIFICS
11
http://www.tpwd.state.tx.us/publications/pwdpubs/media/pwd_rp_t3200_1058.pdf
Water Quality Classified Stream Segment 1212 (TNRCC 1996). The reservoir impounds Yegua Creek and has a drainage area
of 1007 square miles (USGS 1999). Somerville Lake is classified as water quality limited due to its
use as a public water supply. Other designated uses include for contact recreation and for high aquatic life.
The lake is also used for flood control. (covers 11,460 acres and has a capacity of 160,100 acre-feet of water (TWDB 1997))
At top of flood pool, the lake covers 24,400 acres. As of August 31, 1994 there were nine permitted facilities with
a combined authorized discharge of 1.37 MGD into the lake. The TNRCC has detected elevated levels of chlorophyll a in the
upper portions of the reservoir (TNRCC 1996).
SOMERVILLE LAKE (1967 COMPLETION)
12
Excerpts from “Evaluation of Natural Resources in Bastrop, Burleson, Lee and Milam Counties” March 2000, Texas Parks and Wildlife.
The Little River is Water Quality Classified Stream Segment 1213 that flows into the Brazos River.
The segment is classified as water quality limited due to water quality standards violations (TNRCC 1996).
Designated uses for the segment are for contact recreation, high aquatic life, and as a public water supply.
As of August 31, 1994 there were 14 permitted wastewater outfalls in this portion of the Little River with an authorized discharge of 9.73 MGD (TNRCC 1996).
Elevated levels of fecal coliform bacteria and nitrogen and phosphorus concentrations higher than TNRCC screening criteria occur downstream of the City of Cameron (TNRCC 1996).
The TPWD has identified the Little River in the study area as an ecologically significant stream due to its thriving mussel population (TPWD 1999a)
LITTLE RIVER
13
Excerpts from “Evaluation of Natural Resources in Bastrop, Burleson, Lee and Milam Counties” March 2000, Texas Parks and Wildlife.
BRAZOS RIVER FLOODS At levels of 50.8 feet water begins flowing across the flood plain into Oyster Creek
HYDRAULIC FRACTURING
What is it?
Hydraulic fracturing involves injection of water. sand, polymer (an adsorbent in diapers and a drinking water purifier) and a small amount (+/- 100 ppm) of biocide into a well to create a fracture in oil and gas bearing rock or to reopen natural fractures that are already there.
Well depths for this operation may vary from 4000 ft to 10,000 ft.
Water tables in these areas are less than 1000 ft.
WELL DEVELOPMENT
This is the scope of hydrocarbon development that begins with seismic and land leasing and includes:
All Materials Transport Activities
Drilling operations
Well Construction
Fracturing
Well Cleanup
Well Production
Plug and Abandonment
ROUGH COSTS AND TIMING
Assuming one well development, 80 acre spacing, 10 to 20 fractures per horizontal well. Note: these are wide range industry numbers from many different plays.
• Single Barrier Failure => No Leak Path? => No Well Integrity Failure
• Unless All Barriers Fail, A Leak Will Not Happen
Barrier Failure or Well Integrity Failure
Wells are Designed with Multiple Barriers.
Number of Barriers Depends on the Hazard Level.
ZONE Hazard to Ground Water If Well Integrity Is Lost
Typical Number of Barriers
Above Surface
Low 1 to 2
Fresh Water
Low to Moderate 2 to 4
Mid Depth Very Low 1 to 2
Deep Lowest 1
WELL CONSTRUCTION – WHAT’S DIFFERENT?
11/25/2013 19
ENVIRONMENTAL ISSUES
1. Does fracturing pollute groundwater?
2. How much water does fracturing use?
3. Does fracturing cause earthquakes?
4. What is the leak rate of wells?
5. Will dangerous chemicals be used here?
6. Where will the waste go?
7. Is methane migration to groundwater linked to fracturing?
8. Where are the factual risks and what are the real questions that need t0 be asked?
WELL DEPTH TO SCALE
HOW CLOSE DOES THE TOP OF A FRAC COME TO GROUND WATER?
VERTICAL FRACTURES – WHERE DO THEY STOP?
Two inch by 1.5” view from a downhole TV camera run in clear water. Amoco - Circa 1971.
Fracture Growth Naturally Limited •Natural formation barriers. •Tectonic stresses in the rock •Leakoff into the reservoir. •Natural fractures that form complex or network fractures. •Typical frac height about 200 to 300 ft.
This is 1999 EPA data on reported instances – but not volumes – How has it changed?
11/25/2013 24
2011 TCEQ DATA ON CONTAMINANTS FREQUENCY OF
REPORTING IN POLLUTION ANALYSIS
0 200 400 600 800 1000 1200
Brominated & other Halogenated
Radioactive
Crude Oil (transport)
Barium
PAH
PCB
Nitrate & Nitrite
Pesticides & Herbicides
MTBE
Waste Oil
Toxic Metals (Sb, As, Pb, Hg, Cr, Zn, etc.)
Unknown
Diesel (from Underground Petroleum Storage Tank)
All Benzene & BTEX materials
unidentified metals
Chloronated Mixed Materials
TPH (Total Petro. Hydrocarbon - non-TRC control)
Chlorinated Solvents
SVOC & VOC
Gasoline (from Underground Petroleum Storage Tank)
11/25/2013 25
TCEQ DATA ON CONTAMINANTS FREQUENCY OF REPORTING IN POLLUTION ANALYSIS
0 1000 2000 3000 4000 5000
Brominated & other Halogenated
Radioactive
Crude Oil (transport)
Barium
PAH
PCB
Nitrate & Nitrite
Pesticides & Herbicides
MTBE
Waste Oil
Toxic Metals (Sb, As, Pb, Hg, Cr, Zn, etc.)
Unknown
Diesel (from Underground Petroleum Storage…
All Benzene & BTEX materials
unidentified metals
Chloronated Mixed Materials
TPH (Total Petro. Hydro. Non-TRC Control
Chlorinated Solvents
SVOC & VOC
Gasoline (from Underground Petroleum…
2000
2006
2011
11/25/2013 26
11/25/2013 27
CLASS II INJECTION WELLS – RISKS TO USDW – 50 BASINS PROBABILITY OF LEAKS TO USDW FROM INJ. OF CORROSIVE WATERS
Horizontal well w/ 100% of USDW, protected by proper surface casings isolation, the probability of impact on a USDW:
Between 1 well in 200,000 and 1 in 200,000,000). ----------------------------------------------------------------
April 2009 “Modern Shale Gas – Development in the United States – A Primer”.
Michie & Associates, 1988, Oil and gas Water Injection Well Corrosion Prepared for the API
SO – WHAT IS THE MOST COMMON PROVEN THREAT TO USDW?
Leaking Underground Storage Tanks of Gasoline & Diesel (from filling stations) Human sewage, Animal waste (CAFOs), Landfills
----------------------------- Salt from road deicing, irrigation & deeper water withdrawals. Salt, silt, rust (iron), SRB’s, bacteria, air, methane Bromides, chlorine, biocides from water treating or dumping. Pesticides, herbicides, fungicides, fertilizer, nitrates, etc. Arsenic, fluoride, radioactive elements - Natural Oil residue from roadways - Human
Contaminated groundwater accounts for approx. half of water-borne disease outbreaks every year in US
29
Basin or Area Typical Frac Volume Used (Gal.)
% Frac Water Recovered
Typical % of Recycled or Salt Water use –Operator dependent
Typical Chemical % in Frac
Chemical % in Flowback (Gross Est.)
Barnett (TX) 4 to 5 mm 30 to 50% 0.2% <0.05%
Devonian (PA) 4 to 5 mm 40 to 50% <40% to 100% 0.2% <0.1% (polymer)
Eagle Ford (TX)
4 to 5 mm 5 to 10% <30% to >50% 0.3 to 0.4% (Hybrid Frac)
<0.2% (polymer)
Fayetteville (AR) 3 to 4 mm 30 to 60% 0.2% <0.05%
Haynesville (LA) 4 to 6mm 5 to 15% 0.3% (Hybrid Frac) <0.1% (polymer)
Woodford (OK) 4 to 5 mm 30 to 50% ~20% to >50% 0.2% <0.05%
Permian Basin Oil Shales (TX)
2 to 3 mm ~40% ~40% to 100% 0.4% to 0.5%
Conventional Well (Not shale)
50,000 to 100,000
60% to 90%+
1% ~0.5%
Estimates: Fracture Water Usage, Flow Back Volumes & Chemicals
MINING (COAL, OIL, GAS, MINERALS) WATER USAGE?
Source: Susan Combs, Texas Comptroller of Public Accounts: “The Impact of the 2011 Drought and Beyond”, February 6, 2012.
Note: this does not include the effects of water recycling from produced water back to frac water.
WATER USE PER ENERGY PRODUCED
11/25/2013
Water used and water consumed are different values. Does fracturing take water out of the hydrological cycle when produced waters (including frac flowback) are re-injected?
WATER USE AND MANAGEMENT
BURLESON COUNTY EARTHQUAKE HISTORY
http://www.homefacts.com/earthquakes/Texas/Burleson-County.html
Potential of a 5.0 earthquake in the next 50 years.
Source: Steve Willson, Apache, SPE ATW 23 April 2012
Does Fracturing Cause Earthquakes?
BARRIER AND INTEGRITY FAILURES: >330,000 US WELLS FOCUS IS ON GROUNDWATER POLLUTION POTENTIAL
Things That Keep Real Integrity Failures Very Low 1. Pressure inside the wells is lower than outside in hydrostatic of water table. 2. Modern wells are built with multiple barriers. 3. Cement reinforces and protects the casing. 4. Regulations are tighter now than 3 years ago. 5. Multi-Fractured horizontal wells replace 5 to 10 vertical wells in shale. Less pollution
potential with fewer water table penetrations.
Proof? – look at occurrence rankings of proven groundwater pollutants.
0.000% 0.020% 0.040% 0.060% 0.080% 0.100%
Barrier Failure Ohio Old WellsIntegrity Failure Ohio Old Wells
Barrier Failure Ohio Newer WellsIntegrity Failure Ohio Newer Wells
Barrier Failure Texas Old WellsIntegrity Failure Texas Old Wells
Barrier Failure Texas Newer WellsIntegrity Failure Texas Newer Wells
Barrier or Integrity Fail Texas Horizontal…
16,000 horizontal multi-frac wells – no subsurface leaks reported or found.
Full Report is SPE 166142 – peer reviewed & published Nov 2013
APACHE AND CHEMICAL USAGE
40
We have a list of chemicals that we will not pump. We work with vendors to use lower risk chemicals and reduce the total chemical content.
COMMON FRAC CHEMICALS
Most Common
Slick Water
Frac Additives
Composition CAS
Number
Percentage of
shale fracs that
use this additive.
(This in NOT
concentration)
Alternate Use
Friction
Reducer
Polyacrylamide 9003-05-8 Near 100% of all
fracs use this
additive
Adsorbent in baby diapers,
flocculent in drinking water
preparation
Biocide Glutaraldehyde 111-30-8 80% (decreasing) Medical disinfectant
Alternate
Biocide
Ozone,
Chlorine dioxide
UV,
10028-15-6
10049-04-4 20% (increasing) Disinfectant in municipal
water supplies
Scale Inhibitor Phosphonate &
polymers
6419-19-8
and others 10 – 25% of all
fracs use this
additive
Detergents
Surfactant various various 10 to 25% of all
fracs use this
additive
Dish soaps, cleaners
INJECTION & DISPOSAL WELLS
Seismicity, 1973 to Present
http://earthquake.usgs.gov/earthquakes/states/texas/seismicity.php
Gas migration >>200+ yrs. old, highly
regional, many causes, 1000’s of seeps.
SPE 166142, Barrier vs. Well Failure, King
1.Spill clean fresh or salt water 2.Spill biocide 3.Spill dry additives 4.Spill of diesel from truck wreck 5.Spill of diesel -wrecked re-fueler 6.Spill frac tank water, no adds 7.Spill frac tank water w/adds 8.Spill diesel fuel while re-fueling 9.Spill of frac tank -flowback water 10. Frac press ruptures surface casing 11. Cooling pulls tubing out of packer (casing maintains integrity) 12. Mud channel, well < 2000 ft 13. Mud channel, well > 2000 ft 14. Intersects well in the pay zone 15. Intersect properly abandoned well 16. Intersects improper abandoned well 17. Frac to surface through rock, well greater than 2000 ft deep. 18. Earthquake, mag. >5.0 19. Frac intersects a natural seep 20. Emissions > background 21. Normal frac operation – no problems.
Fracturing Risk Evaluation
=> Very Small Risks
To Groundwater
Full Details in
SPE 152596
Frac to Surface? Less than 1 chance in a million Frac Ruptures Surf Csg? Less than 1 chance in 100,000 Earth Quake > 5.0 Less than 1 chance in a million Spills Diesel at surface About 1 chance in 10,000?
Highest Risks are Transport, Some from Well Construction
AIR EMISSIONS – DURING AND AFTER…
Frac: Do not have to use diesel pumpers!
Natural gas bifuel kits cut diesel use 50 to 60%
Electric pumpers making their way into the field
Green Completions – less CH4 gas leakage
Target is < 1.0% - we are there now. Can go lower (UT study September 2013)
Limit pneumatic equipment venting.
Let’s start with a 50% reduction in diesel exhaust pollutants => Natural Gas as Bifuel
NATURAL GAS DISPLACING ALL OR PART OF DIESEL FUEL
Source: U.S. Dept. of Energy - Argonne National Laboratory Report; TIAX Report; NGV America; AGL
20-30% Reduces CO2 Emissions
70-90% Reduces CO Emissions
75-95% Reduces NOx Emissions
70-80% Reduces Particulate Matter Emissions
50-55% Reduces VOC Emissions
Effect of 50% to 60% substitution of natural gas for diesel
Transporting the water? – Temporary pipelines?
Questions