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Contents 1. Introduction .............................................................. 1

2. About Company History ........................................... 2

3. Products Selection...................................................... 3

4. Technical Specifcations .............................................. 4

5. Parts List ..................................................................... 5

6. Outline for HCL250 / 320 ........................................... 6

7. Outline for HCL600 / 800 / 1000 / 1250 ....................... 7

8. Control System (Oil Circuit Drawing) ......................... 8

9. Instrument Panel for HCL & AHC ............................... 9

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1. Introduction

CONTI FLUID ENGINEERING PTE. LTD. (CFE), was established in 2005 and has

been a proficient manufacturer of industrial power and transmission equipments. We

are capable of supplying world’s top-level power and transmission products to our

customers all over the world. Our products have been widely adopted in many

different areas such as power generation, metallurgy, constructions, mar ine

applications, light industry, textile manufacturing, papermaking, general machine

industry, arms industry and scientific researching. Product quality has always been

our first priority. We are highly rated by our customers for being always precise on

delivery time and satisfying their needs within the desired budget ranges.

Our main products include: Diesel Fuel Gensets, Hydraulic Clutches, Gear Reducers,

Universal Joints, Drive Shafts, Small Hydro Electric Generators, Submersible Motors,

Portable Water Pumps, Bar Screens and Environmental Protection Equipments.

These products are widely applied in various Marine Equipments, Industrial Plants,

Environmental Industry Equipments and Flood Pumping Stat ions etc.

CFE’s leading R&D Department of Power & Transmission Machinery has been

designing and manufacturing various products for many different customers.

With the aid of CAD and CAPP, we have been continuously developing prospective

products for potential markets.

We welcome all orders for products of CONTI FLUID ENGINEERING PTE LTD.

and will satisfy you on the basis of good quality, reasonable price, prompt delivery and

excellent service.

For further information please contact：

Conti Fluid Engineering Pte Ltd.

Tel: +65 6570-0633 / 9112-5202

http://www.cfesg.com

E-mail: cfe@cfesg.com

Address: 1 Bukit Batok Crescent #08-57WCEGA Plaza Singapore 658064

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2. About Company History

1985 CFE established.

1986 CFE became the OEM for Franken Hydraulic Clutch in Asia area.

1989 CFE became the OEM for Franken Gear Box in Asia area.

1992 Establishment of R&D department.

1994 Establishment of environmental industry department.

1995 CFE launched OEM production lines for Bar screen 、

Grille crusher、Aerator、Stirrer、Water filter.

2005 CFE company officially registered. Overseas division established.

Started production under company’s own brand “CFE”.

2006 Expand overseas business.

2007 Renamed to “ CFE PTE., LTD.”

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3. Products Selection

From the “Hydraulic Clutch Selection Chart” below, the proper Hydraulic clutch can be

chosen for driving machine with middle impact load (such as: Mud pumps, winches or

propellers, etc.) when a diesel engine or motor working as the prime mover.

INPUT POWER CAPACITY CHART(MAX. TORQUE)

0

500

1000

1500

2000

2500

3000

3500

4000

4500

750 1200 1500 1800 2000

INPUT SPEED(RPM)

INP

UT

PO

WE

R (

KW

)

HCL250 HCL320 HCL600 HCL800 HCL1000 HCL1250

INPUT POWER CAPACITY CHART(RATED TORQUE)

0

250

500

750

1000

1250

1500

1750

2000

2250

2500

2750

750 1200 1500 1800 2000

INPUT SPEED(RPM)

INPU

T P

OW

ER

(KW

)

HCL250 HCL320 HCL600 HCL800 HCL1000 HCL1250

Chart 2.

Chart 1.

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4. Technical Specifications

Type HCL250 HCL320 HCL600 HCL800 HCL1000 HCL1250

Input coupling type （SAE） 11” ,14” 11” ,14” 14” 18” 18” ,21” 18” ,21”

Input Speed ((r/min) Slow type

（S） 500~1000 500~1000 750~1000 750~1000 750~1000 750~1000

Input Speed (r/min) Fast type（F） 1000~2500 1000~2500 1000~2500 1000~1800 1000~1800 1000~1800

Rated transmission

capacity（N∙m） 2500 3200 6000 8000 10000 12500

Max. transmission

capacity（N∙m） 3750 4800 9000 12000 15000 18750

Mechanical

efficiency（％） ≧98 ≧98 ≧98 ≧98 ≧98 ≧98

Oil capacity（L） 10 10 28 28 30 40

Cooling water consumption

（L/min） 20 20 50 50 100 120

Net weight（kg） ~250 ~260 ~520 ~550 ~650 ~830

Overall dimensions

（L×W×H）（mm） 554×425×635 554×425×635 890×560×688 890×560×688 975×560×700 1150×720×880

Oil pressure Mechanic-Hydra

ulic Control type

Working oil pressure 1.0~1.6MPa. Lub oil pressure 0.05~0.6MPa

Oil pressure Electric-Hydrauli

c Control type

DC24V, Pressures are the same as above.

Oil grade SAE 20 or ISO 68

Max oil temperature（℃） 80 ℃

Overhaul Interval（hrs） ~10000

Engaging time

（s） ≦5

NOTE: Above data subject to change without notice.

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5. Parts List

T

Type

Part Name

HCL250 HCL320 HCL600 HCL800 HCL1000 HCL1250

Front bearing,

Input Shaft 6317N 6317N 6224N 22228/w22 22228/w33 22228/w33

Back bearing,

Output Shaft 22314 22314 22222 22228/w22 22228/w33 22228/w33

Input shaft 30Cr 30Cr 30Cr 30Cr 40Cr 40Cr

Output shaft 30Cr 30Cr 30Cr 30Cr 40Cr 40Cr

Bearing, between input And output shafts

NU206 NU206 NU209 NU1010 NU1040 NU1040

Bearing, fore of pump driving shaft

6304 6304 6205 5210 6210 6210

Bearing, end of pump driving shaft

6205 6205 6206 5210 6210 6210

Sealing ring,

cylinder X Retaining ring X Retaining ring X Retaining ring X Retaining ring X Retaining ring X Retaining ring

Clutch housing CFE-H320 CFE-H320 CFE-H800 CFE-H800 CFE-H1000 CFE-H1000

Solenoid valve CFE-SV12 CFE-SV12 CFE-SV12 CFE-SV12 CFE-SV12 CFE-SV12

Cooler HCC-320 HCC-320 HCC-800 HCC-800 HCC-1000 HCC-1000

OilPump HCP-320 HCP-320 HCP-800 HCP-800 HCP-1000 HCP-1000

NOTE: Above data subject to change without notice.

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6. Outline for HCL250 / 320

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7. Outline for HCL600 / 800 / 1000 / 1250

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8. Control System (Oil Circuit Drawing)

The diagram of hydraulic control system is shown as in the Fig.1. The system consists of solenoid valve (or manual valve), oil pump, cooler, filter, etc. When clutch is engaged, the working oil pressure should be within 1.0~1.6MPa. Besides working oil, there is also lub oil led to housing and sprayed out from the bore of the shaft to cool down frictional plates and lubricate bearings. Change compression of the springs by adding or removing washers from the working oil valve and lub oil valve for adapting to the engines at different speeds.

Fig.1

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9. Instrument Panel for HCL & AHC

1. Standard Model:

The Control Panel is equipped with indicators for Oil Pressure and Oil Temperature.

Remote control connection points are also available in the panel.

2. Automated Model

Additional to the standard Oil Pressure and Oil Temperature indicators, combining

with control and remote monitoring system the clutch can also be set up for

automated engagement / disengagement at desired speeds.

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