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HYDAC KineSysControls for Hydraulic Presses

2

Forward-ThinkingThe use of HYDAC drive controllers offers new possibilities with regard to combination of the hydraulic system with electrical control technology.

lCoupling of axes

l Integration of bus systems

Ready for “Internet of Things”

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Your Professional Partner for Expertise in Safe Hydraulic Press ControlsWith over 8,000 employees worldwide, HYDAC is one of the leading suppliers of fluid technology, hydraulic and electronic equipment.

The HYDAC KineSys team is your partner for expertise in control and drive solutions for hydraulic presses.

System Solutions, one Supplier, one ContactFor the individual project planning of the required control and drive solution, HYDAC KineSys uses its intelligent drive systems along with the extensive product portfolio of the entire HYDAC group.

The press safety manifolds are adjusted to suit the application and can be used regardless of the press drive. The combination of valve control and variable speed drive (DVA) enables additional functionalities to be integrated and the complexity to be reduced. The decision is yours.

Control Manifold and Press Drive –

Safe Control Strategies:

Drive Controller HFI-CM

Variable Speed Drive DVA

Uniform Control StrategyFrom modular control manifolds and variable speed drives to entire systems.

lEC type examination of the hydraulic control system according to EN 693

lExtra functions can be integrated

lCompact design

lMinimum pipework, short installation time

Technical Data of the Control Manifoldlpmax = 350 bar

lFor nominal size NG 6: Qnom = 40 l/min

lFor nominal size NG 10: Qnom = 80 l/min

Features of the Press Drive lClosed-loop pressure and

speed control possible

lAsynchronous or servo motor with drive controllers proper for press applications

lAsynchronous motor for efficient and robust applications

lHigh system dynamics possible with servo drive

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Guaranteed Safety from a Single Source

From Control Manifolds to Entire Systems

Press Control Manifold PSB

Hydraulic Press

4

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Press Control Manifold PSB in NG 6 and NG 10

Variable Speed Drive DVA with Drive Controller HFI-CM

Safety FeatureslRedundant monitoring: pressure build-up on piston side, load holding

Functional FeatureslDirection control

lRegenerative circuit

lPressure limiting

lSystem pressure monitoring

lDecompression

The variable speed drive DVA combined with the variable speed drive controller HFI-CM forms a perfect symbiosis of hydraulics and electronics. For various types of task, the entire parameterisation and adjustment of the drive system is performed in the frequency inverter.

Technical Featuresl Electronic variable displacement pump

lPre-parameterised plug&play unit

l External and internal gear pumps

l Power 0.75 kW up to 200 kW

HYDAC Control Manifolds and Press Drives

Power200 kW

Q [

l/m

in]

Q [

l/m

in]

22 kW

80

60

40

120

100

80

Qno

mQ

nom

Qm

axQ

max

QT

QT

Qm

ax T

out

let

valv

eQ

max

T

out

let

valv

e

DynamicsFlow rates at size NG6

Flow rates at size NG10

AMA G1/4 G3/4B G1/2 MB G1/4

P1MP1 G1/4

50

MP2 G1/4

Ø0,840.2

P-ML

T-ML

G1G3/4 T1-SP

104097557

T2G1

T1G1/2P2 G3/4

T2-SPG1/2

AMA G1/4 G3/4B G1/2 MB G1/4

2

1

1

2

1 2

330

M6

AMA G1/4 G3/4B G1/2 MB G1/4

1 2

330

4097560300

2

1

310 1

2

320

1

3

2820

AMA G1/4 G3/4B G1/2 MB G1/4

X-MLG3/8

1 2

810

4097562800

AMA G1/4 G3/4B G1/2 MB G1/4

1

2

3201 2

330

1 2

530

b

a

21

510

MSP1G1/4

SP1G1/2

0 - 400 bar550

MSP3 G1/4

4097561500

560 MSP2G1/4

570.1

T-ML

P-ML

4097563400

b a2

1

110

b a2

1

920

9004097823

160

570

A G3/4X-ML

1 2

p = * bar70

4097560300

PSB-Grundblock

110

7004105590

AB

ab

b a2

1

310

G1/2T1-DB

T2-DBG1/2

4097560300

80

12

b

a

350

12

b

a

350

12

b

a

350

G1/4

30

M6

M6

M6

Ø*910

1

2

930

12

b

a

830

PT

710

720

b a2

1

90

90-G**1**-

-G**2**-

-G**3**-

b a2

1

90b a

2

1

110-G***3*-

-G***2*-

-G***1*-

-G*1***- / -G*3***-

-G*2***-/ -G*4***-

A

TP

B 120

A

TP

B 120

-G****2-

-G****1-

-SP000--SP***-***-

PI

4-20

mA

30-G1****-

PU

0-10

V

30-G2****-

PU/I 4-20 mA

0-10 V

p1 = * bar30

-G3****-

-SP***-**1-

-SP***-**2-

-ML00-

-ML01-

-ML0*-weitere Optionen auf Anfrage

-S00-

AMA G1/4 G3/4B G1/2 MB G1/4

1

2

3201 2

330

4097560300

12

b

a

350

-S01-

2

1

310

-S02-

-S03-

-S05-

AMA G1/4 G3/4B G1/2 MB G1/4

1 2

330

4097560300

1

2

320

12

b

a

350

M6

-S04-

b a2

1

310

-K01

-Z01 -Z02

G1/4

540

PI

4-20

mA

540-SP***-1**-

PU

0-10

V

540 540

-SP***-***-

SP2G1/2

b

a

21

520-SP***-2**- -SP***-3**-

-SP***-*1*- -SP***-*2*-

b

a

21

520

-SP***-*3*-

73

Ø0,840.1

570.2

73

Connection T1-DBand T2-DB plugged

Connection T1-DB orT2-DB piped to the tank

2

1

20

-G*1***- /-G*3***-

-G*2***- /-G*4***-

PU/I 4-20 mA

0-10 V

p1 = * bar

BA

520

90

1 2

3

60p = * bar

1 2

p = * bar70

weitere Optionen auf Anfrage

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NoteThe information in this brochure relates to the operating conditions and applications described. For applications and operating conditions not described, please contact the relevant technical department.

All technical details are subject to change without notice.

Press Control Manifold PSB in NG 6 and NG 10

Press Control Manifold PSB combined with Drive DVA

Variable Speed Drive DVA with Drive Controller HFI-CM

Customised Hydraulic Systems

Additional HYDAC Components for Press Construction

Safety FeatureslRedundant monitoring:

pressure build-up on piston side, load holding

Functional FeatureslDirection control

lRegenerative circuit

lPressure limiting

lSystem pressure monitoring

lDecompression

The variable speed drive DVA combined with the variable speed drive controller HFI-CM forms a perfect symbiosis of hydraulics and electronics. For various types of task, the entire parameterisation and adjustment of the drive system is performed in the frequency inverter.

Technical Featuresl Electronic variable displacement pump

lPre-parameterised plug&play unit

l External and internal gear pumps

l Power 0.75 kW up to 200 kW

HYDAC Control Manifolds and Press Drives Systems for Maximum SafetySolutions for Hydraulic Press Control: Modular for any Requirement

The combination of modular press control manifold PSB and variable speed drive system DVA (with drive controller HFI-CM) guarantees highly accurate controls and maximum safety in your applications.

The transmission drive is adjusted to suit the function and application, enabling the control manifold to be simplified.Some safety and functional features are realised by the drive directly.

Safety FeatureslSafe set-up operation is enabled

lLess monitored valves

Functional FeatureslClosed-loop speed control

lClosed-loop pressure control

lLess valves

Application ExampleSystem for forming pipe ends:lCustomer-specific tank and control manifoldl HSM servo motorl Motor rating 7.5 kWl HFI-CM servo controllerl Internal gear pumpl Only directional valvesl Positioning accuracy 10 µml No cooling requiredl Control on the electrical sidel Plug&play solution

lElectro-cylinders in wide range of designslPumps, Valves, CylinderslCoolerslAccumulatorslFilters / Filter SystemslSensors / Condition MonitoringlClamps / Mounting TechnologylBall Valves / Fittings

Our entire product range can be found at www.hydac.com

Counterbalance

l Load-holding valve

lRapid “down” movement with own weight

lMechanical counterbalance valve

lElectronic counterbalance valve

Sandwich Plates (options)

lRegenerative circuit

l Depressurised “down” movement with own weight

Basic Module (options)

l Proportional pressing force adjustment

lSafe set-up speed

l Various options for safely depressurising the system

lVarious options for decompression

l Piston side unloaded or loaded in normal position

Additional Functions (option)

lValve stacking assembly can beconnected for additional functions

Accumulator Module (option)

l Pressure-holding function

l Control of additional functions during idle times

lElectrical or manual unloading

l Integrated accumulator safety

Power200 kW

Q [

l/m

in]

Q [

l/m

in]

22 kW

80

60

40

120

100

80

Qno

mQ

nom

Qm

axQ

max

QT

QT

Qm

ax T

out

let

valv

eQ

max

T

out

let

valv

e

DynamicsFlow rates at size NG6

Flow rates at size NG10

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NoteThe information in this brochure relates to the operating conditions and applications described. For applications and operating conditions not described, please contact the relevant technical department.

All technical details are subject to change without notice.

Press Control Manifold PSB combined with Drive DVA

Customised Hydraulic Systems

Additional HYDAC Components for Press Construction

Systems for Maximum Safety

The combination of modular press control manifold PSB and variable speed drive system DVA (with drive controller HFI-CM) guarantees highly accurate controls and maximum safety in your applications.

The transmission drive is adjusted to suit the function and application, enabling the control manifold to be simplified.Some safety and functional features are realised by the drive directly.

Safety FeatureslSafe set-up operation is enabled

lLess monitored valves

Functional FeatureslClosed-loop speed control

lClosed-loop pressure control

lLess valves

Application ExampleSystem for forming pipe ends:lCustomer-specific tank and control manifoldl HSM servo motorl Motor rating 7.5 kWl HFI-CM servo controllerl Internal gear pumpl Only directional valvesl Positioning accuracy 10 µml No cooling requiredl Control on the electrical sidel Plug&play solution

lElectro-cylinders in wide range of designslPumps, Valves, CylinderslCoolerslAccumulatorslFilters / Filter SystemslSensors / Condition MonitoringlClamps / Mounting TechnologylBall Valves / Fittings

Our entire product range can be found at www.hydac.com

HYDAC HeadquartersHYDAC CompaniesHYDAC Sales and Service Partners

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Global Presence. Local Expertise. www.hydac.com

HYDAC INTERNATIONAL Industriegebiet GMBH 66280 Sulzbach / Saar Germany

Tel.: +49 6897 509-01 Fax: +49 6897 509-577

E-mail: kinesys@hydac.com Internet: www.hydac.com