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Hybrid LES Approach for Practical Turbomachinery Flows Paul Tucker, Simon Eastwood, Christian Klostermeier Hao Xia, Prasun Ray, James Tyacke and William Dawes Whittle Laboratory, University of Cambridge Summary LES computational cost discussed LES hierarchy is proposed LES model last !! Practical hybrid LES approach is proposed Applied to predict canonical flows: HDT, free shear flow, wall shear flows (+TS), ribbed passage; convex surface impingement Consider turbine and compressor endwall flows; fan blade section; jets; cutback trailing edge; idealized high pressure compressor drum cavity Encouraging results. Challenges remain for complex BL physics ….. Need for best practices, better validation data discussed Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Hybrid LES Approach for Practical Turbomachinery Flows

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Page 1: Hybrid LES Approach for Practical Turbomachinery Flows

Hybrid LES Approach for Practical Turbomachinery Flows

Paul Tucker, Simon Eastwood, Christian KlostermeierHao Xia, Prasun Ray, James Tyacke and William Dawes

Whittle Laboratory, University of Cambridge

Summary

• LES computational cost discussed

• LES hierarchy is proposed → LES model last !!

• Practical hybrid LES approach is proposed

• Applied to predict canonical flows: HDT, free shear flow, wall shear flows (+TS), ribbed passage; convex surface impingement

• Consider turbine and compressor endwall flows; fan blade section; jets; cutback trailing edge; idealized high pressure compressor drum cavity

• Encouraging results. Challenges remain for complex BL physics …..

• Need for best practices, better validation data discussed

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 2: Hybrid LES Approach for Practical Turbomachinery Flows

LES = Resolve all large eddies10% modelling

RANS = Resolve time average of flow,all modelling

x

y

Δ

Resolved/solved forModelled < 2Δ

l

What is LES, MILES, NLES …?

•Practical LES (DeBonis)

•Rigorous LES

KEY LES PROBLEM

Hinze (1975)

•Resolving streaks Δz+ ≈ 100

•Trent 1000 fan at cruise 107

•LES Cost α Re2.5*

•Hybrid LES-RANS Cost α Re0.5

y+=90

*Piomelli, AIAA-2008-396

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 3: Hybrid LES Approach for Practical Turbomachinery Flows

LES Resolution Requirements

Adapted from Leschziner (2009), Piomelli and Balaras (2002)

δ+

y+ ≈ 100

Grid Requirements

Re

Hybrid

LES

y+<≈100

δ+>y+>≈100

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 4: Hybrid LES Approach for Practical Turbomachinery Flows

NUMERICS/SGS SENSITIVITY

Liu, Y., Tucker, P. and Kerr, R. Linear and nonlinear model large-eddy simulations of a plane jet. Computers and Fluids, 37(4): 439-449, 2008

2-6 3-7th order

Homogenous decaying turbulence

LES model Numerical parameters

ScatterScatter

1/l

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 5: Hybrid LES Approach for Practical Turbomachinery Flows

Shear Layers – significant numericalinfluence

• Average predicted shear stress error for five LES models, five numerical schemes and 10% Ti delta at inflow

4 % -Inflow (Ti = 10%)

14%19 %Numerical scheme

12 %4 %LES model

Ave. errorStd. Dev.

U

For NLES N/Re0.4 - 3.5 time higher i.e. better resolved

Shear Flow - Significant Numerical Influence

Chow and Moin JCP (2003) – numerical error

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 6: Hybrid LES Approach for Practical Turbomachinery Flows

TS Wave in Shear Flow - Grid-Solver Compatibility/Sensitivity

θ

OMIT LES MODEL TO LESSEN DISSIPATION?

LES Model Validity? Omit?

• Smagorinsky model erroneously drains energy from all scales (AIAA ban)

• It provides no backscatter

• Eddy viscosity alters the effective Reynolds number and so alters the fine scales (non-linear LES models OK?)

• Existence of Kolmogorov -5/3 region in turbomachinery? If not new LES model needed

0.0 35.5 71.0 106.5 142.0 177.6 213.1 248.6 284.1

-5/3 law

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 7: Hybrid LES Approach for Practical Turbomachinery Flows

‘Law of the wall’ for under-resolvedLES grids

U+

log y+

Linear LESNonlinear LES

Hybrid NLES-RANSx3 - blendings

Δz+ ≈ 100

Industrial Turbomachinery LESHierarchy

WALL MODELLING: separation; transition

PROBLEM DEFINITION:Boundary conditions; real

geometry influences

GRID-SOLVER COMPATABILITY

SGS MODEL: LES, MILES

BEST PRACTICES

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 8: Hybrid LES Approach for Practical Turbomachinery Flows

ENGINEERING MODELLING APPROACH – RANS-NLES Blending

| ∇φ|=1+ f(φ)∇2φ + g(φ)

f(φ) = ε0φ, g(φ)= ε1(φ /L)n

NLES

RANS

RANS

NLES

Mixed zone

y

‘d’

l = κ d, d → 0

0 5 10 15 20x/h

0

50

100

150

200

250

300

Nu

Ribbed channel (Re = 14,000)

LES removes scatter

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 9: Hybrid LES Approach for Practical Turbomachinery Flows

Impinging Jet Flow – Re = 23000

3 x 106 cells

Compressor Blade – End Wall

Interface

Re ≈0.25 million, N = 5 million

Ptot loss50% after blade

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 10: Hybrid LES Approach for Practical Turbomachinery Flows

Streamlines at Endwall - Compressor

ExperimentNLES

Hybrid NLES-RANS

Averaged Total Pressure Loss Coefficient

Interface

Re ≈ 0.6 million, N > 5 million

10% DS

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 11: Hybrid LES Approach for Practical Turbomachinery Flows

Streamlines at Endwall - Turbine

Experiment NLES

Hybrid NLES-RANS Excessive separation

Coaxial Nozzle

Re = 300,000, 5<N< 50 (million)

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 12: Hybrid LES Approach for Practical Turbomachinery Flows

HJ Equation Distance Function

Vorticity Contours

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 13: Hybrid LES Approach for Practical Turbomachinery Flows

Statistics

Time averagedstreamwise velocity.

Normal stress, u’u’

Shear stress, u’v’

Grid Sensitivity

6M

12M

50M

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 14: Hybrid LES Approach for Practical Turbomachinery Flows

SENSITIVITY TO REAL INFLOW/ GEOMETRY

Geometry andBlocking Structure

Axialvelocity

Vorticity Contours

Turbulence profiles for pylon and nozzle with internal geometry

Pylon – circumferentially averaged Internal geometry – on blade trailing edge

Baseline geometry

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 15: Hybrid LES Approach for Practical Turbomachinery Flows

Pylon Geometry

Instantaneous Streamwise Velocity Time Averaged Streamwise Velocity

Deflection

Chevron Nozzle

12x106 < N < 60x106, Re = 1x106

θ

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 16: Hybrid LES Approach for Practical Turbomachinery Flows

‘Numerical Schlieren’

Flow Visualisation

Vorticity iso-surface coloured by streamwise

velocity magnitude. Chevron K-H rollers

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 17: Hybrid LES Approach for Practical Turbomachinery Flows

Statistics

Tip

Root

9/30/2008 CAA Overview

RANS-LES + FWH

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 18: Hybrid LES Approach for Practical Turbomachinery Flows

Chevron Far-field Sound (SPL)

5o 17o

Θ, deg

ΔSP

L,d

B

20 40 60 80 100 120-6

-4

-2

0

2

4

6

Far-field sound PSD of SMC006 at 90 degree.

blue dash: data of NASA Glenn.

St

PS

D,d

B/H

z

10-1 100 101

20

40

60

80

St ~ 2

Incremental OASPL from SMC001 to SMC006 (left),

We get the delta!!

Power spectral density

Stmax < a∞ /4Δ

Assume 4 nodes can resolve a wave accurately

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 19: Hybrid LES Approach for Practical Turbomachinery Flows

Fan Blade Section (Re = 3 x 106)

Time averaged MInstantaneous vorticity magnitude

Blade surface pressure spectra

M=1 isosurface

Goody (2004) AIAA J.

N = 8 million

Cut back trailing edge

Hex rich mesh

Instantaneous flow

‘Martini & Schultz’ (2004) type case, Kacker and Whitelaw (1969)

Instantaneous flow – vacillates– periodicity issues

Temperature

x

x

x

x

x

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 20: Hybrid LES Approach for Practical Turbomachinery Flows

High pressure compressor drum

PROBLEM AEROSPACE FLOWS

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 21: Hybrid LES Approach for Practical Turbomachinery Flows

Open rotor engines

Y0 PLANE

Total Pressure Contours

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany

Page 22: Hybrid LES Approach for Practical Turbomachinery Flows

Experimental data & Best Practices

• To correctly validate/exploit detailed comparisons with u’u’ and E(k) data is desirable

• Lacking in many turbomachinery studies

• More importantly LES can need inflow (U, l & Ti) and careful definition of general BCs

• Frequently missing from experimental studies

• To advance LES, both numerical practitioners and experimentalists need to move forward together

• Formal framework for recording simulations and what to record

Conclusions

• High cost of testing and low fidelity of RANS makes the development of LES attractive

• Considered field of ‘practical LES’, where dissipative RANS based solvers are frequently used

• LES model omission is an attractive option with near wall RANS model – hybrid RANS-NLES

• Combined with suitable grid topologies (hexahedral meshes seem highly preferable) method gives useful results

• For industrial LES hierarchy is: problem definition, wall modeling and grid-solver compatibility with, last of all, the much debated LES model

• Better defined and more detailed validation data and best practice

• Caution must be exercised – still needs user expertise and best practices should be developed

Second Symposium "Simulation of Wing and Nacelle Stall", June 22nd - 23rd, Braunschweig, Germany