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Huomisen biotalous tehdään tänään 15.2.2017 Wanha Satama

Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

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Page 1: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

Huomisen biotalous

tehdään tänään

15.2.2017 Wanha Satama

Page 2: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

Visionary leadership in the

BioecononyHenna Sundqvist-Andberg

Page 3: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 3

Visionary leadership in the Bioeconony

How to plan and implement a successful future?

How to create a common vision and turn it into

effective actions?

How to utilize policy-relevant knowledge and

choose the best policy options?

Page 4: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 4

Visionary leadership in the Bioeconony

Combining foresight with technology

expertise

Foresight processes, e.g.;

Vision creation

Horizon scanning

Trend analysis

Roadmapping

Scenario and action planning

Tailored design for desirable future

pathways

Page 5: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 5

Visionary leadership in the Bioeconony

CASE: South Australian Cellulosic Fibre Value

Chain Technology Roadmap, 2013

A shared view about the need to develop higher

value-added production in the SA forest industry.

A rise in the level of awareness among the

regional operators and major media attention

An insight among regional actors that historical

trajectory of forest industry could and should be

changed

Government of South Australia set up a fund for

the renewal of the industry.

Page 6: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 6

Visionary leadership in the Bioeconony

Johanna Kohl

Tel. +358 40 147 9414

[email protected]

Henna Sundqvist-Andberg

Tel. +358 40 040 5247

[email protected]

Page 7: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

Economic growth needs fresh ideas

- the means of circular economy for useRaija Lantto

Page 8: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 8

Economic growth needs fresh ideas- the means of circular economy for use

We face a double-sided problem: resources deplete,

but waste accumulates

How to integrate the entire product life cycle from raw

material to use and re-use (product designers are not

waste managers - yet)

How to link industries and make them resilient

How to keep sustainability on the agenda and

unravel decelerating regulation

Page 9: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 9

VTT’s solution is our cross-sectoral competence

through multidimensional CE

connecting materials know-how with

technological and digital competence covering

whole value networks from benchtop to pilot

understanding technology and business

integration

Economic growth needs fresh

ideas - the means of circular economy

for use

Page 10: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 10

Every Finnish company is or will be

affected by the circular economy. We make

this transition through concrete and tailored

actions together with customers

Challenging end-of-life wastes to

circulation and profit-making

Business integration gives access to

new/unique business opportunities

Pilots are learning tools and

drivers of new mindsets

Economic growth needs fresh

ideas - the means of circular economy

for use

Page 11: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 11

Raija Lantto

Tel. +358 40 7270703

[email protected]

Maria Antikainen

Tel. +358 40 5124260

[email protected]

Tiina Nakari-Setälä

Tel. +358 40 8215794

[email protected]

Mona Arnold

Tel. +358 40 5681222

[email protected]

Economic growth needs fresh ideas

- the means of circular economy for use

Page 12: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

Chemicals from waste and side

streamsJuha Linnekoski

Page 13: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 13

Chemicals from waste and side streams

Brand owners looking for sustainable, chemicals,

monomers, solvents, inks, paints, etc.

Need to

decrease carbon footprint

replace toxic and harmfull chemicals

create value for waste and side streams

Page 14: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 14

Chemicals from waste and side streams

Combination of biochemistry and chemistry to

valorise waste and side streams

Example pectin → aldaric acid → bio-polymers

VTT solution based on LCA and TEA

Own IPR → customers freedom to operate

VTT chemical and biochemical laboratories and

pilot scale infrastructure and bioruukki

Pectin

Aldaric acid

Biochemistry

FDCA or Muconic acid

Chemistry

Polymers

Polyesters Polyamides

ApplicationsFibers, resins, packaging, films, textiles,

paints, corrosion inhibition, adhesives,

engineering and medical plastics

Page 15: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 15

Chemicals from waste and side streams

Bioplastics capacity increases 2 → 8 million T by

2019

Renewable chemicals sales increase GAGR 8%

Carbon footprint 20-70 lower compared to fossil

Better properties, example PEF vs. PET

Higher value in chemical and material

applications

Page 16: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 16

Chemicals from waste and side streams

Juha Linnekoski, principal

investigator

Tel. +358 40 487 4922

[email protected]

Laura Ruohonen, VP

Tel. +358 40 576 0496

[email protected]

David Thomas, Senior scientist

Tel. +358 40 736 1561

[email protected]

Jari Rautio, Key account manager

Tel. +358 40 631 1933

[email protected]

Page 17: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

Plastic precursors from CO2

using microbes and electricityJuha-Pekka Pitkänen

Page 18: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 18

Plastic precursors from CO2

using microbes and electricity

CO2 from flue gas is abundantly available as

a carbon source for production of chemicals.

However, CO2 re-use is considered to be

too expensive currently.

Chemical products made from CO2 should

have a relatively high price but still have

applications requiring large quantities.

Heavy industry

CO2

Page 19: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 19

Plastic precursors from CO2

using microbes and electricity

CO2 from flue gas is abundantly available as

a carbon source for production of chemicals.

However, CO2 re-use is considered to be

too expensive currently.

Chemical products made from CO2 should

have a relatively high price but still have

applications requiring large quantities.

We need to harness energy from the sun.

Heavy industry

CO2

Power

Page 20: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 20

Plastic precursors from CO2

using microbes and electricity

Microbes can produce a wide range of

products from the assimilated CO2.

Chosen microbes use hydrogen made from

electricity inside the bioreactor as the energy

source.

Heavy industry

CO2

Power

Bioreactor

Page 21: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 21

Plastic precursors from CO2

using microbes and electricity

Microbes can produce a wide range of

products from the assimilated CO2.

Chosen microbes use hydrogen made from

electricity inside the bioreactor as the energy

source.

Engineered microbes produce chosen

plastic precursors such as acrylates.

Heavy industry

CO2

Power

Bioreactor

Acrylates

Page 22: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 22

Plastic precursors from CO2

using microbes and electricity

Acrylates have applications in paints, coatings,

diapers and in many other products.

7 million tons of fossil-based acrylates are

produced globally every year and the price is

close to 2 €/kg.

In Finland there are over 20 locations which

produce enough CO2 to make 100 kt/a acrylate

Engineered microbes produce specifically the

desired chemicals.

Heavy industry

CO2

Power

Bioreactor

Acrylates

Page 23: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 23

Plastic precursors from CO2

using microbes and electricity

Juha-Pekka Pitkänen

Tel. +358 40 356 9758

[email protected]

Heavy industry

CO2

Power

Bioreactor

Acrylates

Page 24: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

Textile materials from celluloseAli Harlin

Page 25: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 25

Textile materials from cellulose

Demography and living standards

increase use of textiles.

Natural fibres availability is on limit.

Cotton is an environmental burden.

Synthetic fibres cause micro plastics.

Page 26: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 26

Textile materials from cellulose

Wood is sustainable alternative for textiles

For clothing.

For interior and living.

For technical applications.

Page 27: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 27

Textile materials from cellulose

Wood based cellulose is closing the gap.

Renewable.

Compostable.

Recyclable.

Page 28: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 28

Textile materials from cellulose

Ali Harlin

Tel. +358 40 533 2179

[email protected]

Pirjo Heikkilä

Tel. +358 40 689 1443

Pirjo.Heikkilä@vtt.fi

Marjo Määttänen

Tel. +358 40 702 9527

[email protected]

Marianna Vehviläinen

Tel. +358 40 674 5437

[email protected]

Page 29: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

Novel high-value products from lignin

side-streamsTiina Liitiä

Page 30: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 30

Novel high-value products from lignin side-streams

Over 60 million tons of lignin by-products

produced annually – mainly used for energy

Techno-economically viable lignin upgrading

technologies needed to

Develop sustainable high-value lignin

products for chemical industry

Create new business opportunities for

biorefineries

Page 31: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 31

LigniOx & CatLignin technologies for

dispersants and phenolic resins

LigniOx technology converts lignin by oxidation to

versatile dispersants for several end-uses with high

market volumes

Concrete plasticizers the first market

CatLignin technology enables adjustment of lignin

properties by thermal treatment during separation

and produces highly reactive lignin

Phenolic resins for wood adhesives the first market

Page 32: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 32

Novel lignin products for

construction & woodworking industry

LigniOx technology produces high-performance & cost-

competitive concrete plasticizers

Better performance compared to lignosulphonates

Biobased substitute for expensive synthetic superplasticizers

Cost-efficient process to be easily integrated at biorefineries

CatLignin technology enables safe & sustainable wood

adhesives

Higher substitution of toxic phenol than with any other

commercial lignin leading the way towards 100% biobased

adhesives Taylor-made lignin properties at pulp mill during

lignin separation

Uusi puu 2017

competition

winners in

’Resource

scarcity’

category

http://www.uusipuu.fi/

High market volumes & wide range of other end-uses!

Page 33: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 33

For further information

LigniOx & CatLignin

Tiina Liitiä

Tel. +358 40 755 2387

[email protected]

LigniOx

Anna Kalliola

Tel. +358 40 588 5748

[email protected]

CatLignin

Hanne Wikberg

Tel. +358 50 525 4102

[email protected]

CatLignin

Juha Leppävuori

Tel. +358 40 532 9378

Juha.Leppä[email protected]

See also the

demo materials!

Page 34: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

New products from Wood Fibers

with Foam Forming TechnologyKatariina Torvinen

Page 35: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 35

New products from Wood Fibers

with Foam Forming Technology

Renewal of papermaking. What to do with an

existing paper machine if not printing grades?

Is there a sustainable replacement material for

EPS, glass wool, synthetic nonwovens etc.?

Water-laid process is quite limited

There is a need for a technological leap!

Page 36: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 36

Foam Forming Technology

New enabling technology – Foam Forming

Small bubbles are mixed in fiber suspension

No flocculation uniform quality and possibility

to introduce long sustainable fibres

Viscous multi-phase system possibility to

manufacture highly porous products

Page 37: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 37

Sustainable Materials from

Wood Fibres

Foam forming is a versatile technology for many

different applications

Light-weighting of current product portfolio

Creating new sustainable products for insulation

and packaging solutions, sustainable nonwovens

etc.

Recyclability of value-added foam formed

materials?

Page 38: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 38

New products from Wood Fibers with Foam

Forming Technology

Harri Kiiskinen

Tel. +358 40 527 3853

[email protected]

Kristian Salminen

Tel. +358 40 7243816

[email protected]

Erkki Hellén

Tel. +358 40 7194675

[email protected]

Katariina Torvinen

Tel. +358 40 1973533

[email protected]

Page 39: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

All-cellulose composite materialsHannes Orelma

Page 40: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 40

All-cellulose composite

materials

Lignocellulose materials

• are carbon neutral

• are fully biobased

• allow to produce a wide range of

different kind of products

vs

Ref 1.

Monomaterial Composite

Ref 2.

Recycling

Reuse

Ref 3.

Performance

Ref 1. Wikipedia: Creative Commons Attribution-Share Alike 3.0 Unported license.

Ref 2. http://www.wallong-wpc.com/

Ref 3. http://www.shareyouressays.com/811/446-words-essay-on-the-newspapers

Page 41: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 41

All-cellulose composite

materials

All-cellulose materials

Chemically reinforcing material = matrix

material

Permanent behaving like a thermoplastic

Interfaces are minimized

Chemically fully cellulosic

Treatment chemicals do not retain

Current machinery can be used

All-cellulose composite

Partially dissoluted

Strategy utilized

with CNF films

Fully water

resistant film

Ref 4. Nishino T, Arimoto N (2007) Biomacromolecules 8:2712

Ref 5. Orelma et al. (2017) Cellulose, accepted for publication 16.02.2017

Ref 4.

Ref 5.

Page 42: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 42

Produced all-cellulose materials

Fully recyclable and biobased

Compostable, Textile recycling, Paper recycling

High strength due to the permanent internal

bonding

Preparation of novel material possible with totally

new kind of properties

Saves material resources.

All-cellulose composite

materials

Page 43: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 43

All-cellulose composite materials

Hannes Orelma

Tel. +358 40 354 3143

[email protected]

Ali Harlin

Tel. +358 40 533 2179

[email protected]

Antti Korpela

Tel. +358 40 581 8343

[email protected]

Page 44: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

Nanocellulose Films for Water

TreatmentMinna Hakalahti

Page 45: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 45

Nanocellulose Films for Water Treatment

Diverse domestic and industrial contamination by

nano- and micropollutants e.g. heavy metals,

viruses, bacteria

Loss of valuable particles in water streams

Cheap, biodegradable and efficient treatment

substrates needed for purification of water and

capturing of valuable particles

Global market for water treatment membranes to

reach $32B by 2020

Page 46: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 46

Nanocellulose Films for Water Treatment

Technology for biobased nanocellulose films with

numerous active sites for capturing valuable

particles and pollutants

In-house nanocellulose production facilities

VTT SutCo pilot line for film production with

integrated surface-treatment for additional

functionalities, e.g. antifouling, environmental

responsiveness

Page 47: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 47

Nanocellulose Films for Water Treatment

Position in the emerging next generation

biobased membrane sector through the unique

combination of nanocellulose, film technology,

surface chemistry and pilot-scale production

facilities

Strong IPR base and academic evidence for

commercialization

Multifunctional and tailorable template for efficient

and selective capturing of valuable particles and

pollutants

Antifouling

Environmental

responsiveness

Nanoscaled

structure

Page 48: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 48

Nanocellulose Films for Water Treatment

Minna Hakalahti

Tel. +358 40 170 3657

[email protected]

Tekla Tammelin

Tel. +358 40 056 2814

[email protected]

John Kettle

Tel. +358 40 593 6013

[email protected]

Page 49: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

Wood-based ingredients for future

food productsAnna-Stiina Jääskeläinen

Page 50: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 50

Wood-based ingredients for future food

products

Consumers request food products that include only

natural and sustainable components, and are

appealing.

Food industry has a need for ingredients, that

improve food structure, stability and preservation.

Forest industry is actively finding novel and high

value applications for their products.

Page 51: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 51

Wood-based ingredients for future food

products

Wood-based hemicelluloses, fibrillated cellulose

and lignin are nature’s own ingredients.

These ingredients can tailor the viscosity,

emulsion properties, foaming, texture and also

replace allergens in food products.

The preliminary in-vitro studies have indicated

that these ingredients may also have beneficial

impact on human health.

Ligniini toimii emulgaattorina

leivontatuotteissa

Koivuksylaani stabiloi jugurttia

Esimerkkejä puupohjaisista

paranneaineista:

Page 52: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 52

Wood-based ingredients for future food

products

Wood-based ingredients provide a solution to provide

consumers food with appealing structure, texture and

enhance preservation.

Food industry will have novel multifunctional

ingredients to improve the product quality.

Ingredient producers gain new business opportunities.

Forest industry has new customer segment from food

industry.

Page 53: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 53

Wood-based ingredients for future food

products

Anna-Stiina Jääskeläinen

Tel. +358 40 575 3430

[email protected]

Anna-Marja Aura

Tel. +358 40 820 8731

[email protected]

Terhi Hakala

Tel. +358 40 593 2643

[email protected]

Emilia Nordlund

Tel. +358 40 504 2963

[email protected]

Page 54: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

3D food printingNesli Sözer

Page 55: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 55

3D Food Printing

3D Printing

The developments in digitalization

and networking technologies led

the expectations of today’s

consumers to raise the bar further

from a tasty, healthy and

affordable food.

Page 56: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 56

3D printing is one potential technology which would

allow sustainable and efficient mass customization

Utilize 3D food printing technology to construct

innovative food structures with customized multi-

textures and flavours.

Spark a new, sustainable industrial revolution

within the food ingredient and processing value

chain by extending the features of conventional

flexible manufacturing systems.

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16/02/2017 57

3D printing benefits for food and retail industry:

Customization

Nutrition

Flavor/color

Texture

On-demand production

Economy at low volume production

On-the-go production

Flexibility

New product design

Novel mouthfeel experience

Multi-layer printing of various textures

Use of novel alternative sources (i.e. algae, side-streams)

Food ingredient industry benefits: Development of new added value

agro- and forest material based ingredients to be used in 3D printing

Page 58: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 58

Nesli Sözer

Principal Investigator, Principal

Scientist

Tel. +358 401523875

[email protected]

Rye branFaba bean

protein conc.Oat protein

conc.Modified starch

Page 59: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

Insect protein ingredients for foodTerhi Hakala

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16/02/2017 60

Insect protein ingredients for food

Hyönteisistä proteiinijakeita elintarvikkeisiin

New sustainable protein ingredients are needed

Edible insects are a growing food trend - interest

from consumers and insect farmer start-ups

sprouting across Europe

Broader food use of insects requires industrially

applicable insect-based ingredients

Page 61: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 61

Bug-based food ingredients á la VTT

VTT has developed a production technology for

insect-based protein concentrates that enable

wide use in food production

The gentle and sustainable process consists of

de-oiling and dry fractionation steps (patent

pending)

The insect protein concentrates taste great and

are applicable in various food products

Page 62: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 62

Healthy and sustainable animal protein

ingredients

A water-free process that allows production of

tasty, sustainable and stable protein concentrates

New protein ingredient with appealing sensory

quality (meat-like flavor)

Lower carbon footprint and healthier lipid

composition compared to animal based ingredients

Responds to the increasing trends of meat

analogues and insect foods

Page 63: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 63

Insect protein ingredients for food

Hyönteisistä proteiinijakeita elintarvikkeisiin

Terhi Hakala

Tel. +358 40 593 2643

[email protected]

Katariina Rommi

Tel. +358 40 176 9983

[email protected]

Emilia Nordlund

Tel. +358 40 504 2963

[email protected]

Page 64: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

Microgrewery - Next generation of food Lauri Reuter

Page 65: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 65

Microgrewery – Next generation of food

70% more food by 2050

No more fields

Fresh food in megacities?

Page 66: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 66

Plant cells as food

Closed loop systems

Independent from harsh nature

Microgrewery – Next generation of food

Page 67: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 67

Nutritious, fresh and safe

Exciting new foods

Sustainable

Microgrewery – Next generation of food

Page 68: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 68

Lauri Reuter@LauriReuter

Tel. +358401592273

[email protected]

Microgrewery – Next generation of food

Page 69: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

VTT Toolkit to support the

commercialization of new clean energy

solutionsSanna Tuomi

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16/02/2017 70

VTT Toolkit to support the commercialization

of new clean energy solutions

New clean and sustainable energy solutions are

required to replace fossil fuels and mitigate climate

change.

VTT develops new technologies for the

production of bio-based transportation fuels,

chemicals, and low carbon energy using

thermochemical conversion route.

Page 71: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 71

VTT Toolkit to support the commercialization

of new clean energy solutions

A three-piece toolkit combining:

1. Unique test facilities and world-class expertise:

Bioruukki Pilot Centre

Gasification and pyrolysis test facilities from

laboratory to pilot-scale

2. Process modelling and techno-economic

assessments (TEA)

3. CFD modelling to support process development

and design

Page 72: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 72

VTT Toolkit to support the commercialization

of new clean energy solutions

Accelerates global market launches of customer’s

innovations

Proven track record of scale-up and demonstrations

Integrated fast pyrolysis bio oil production plant in Joensuu,

Fortum Power and Heat Oy

Forest biomass to liquid transportation fuels demonstration

plant in Varkaus, NSE Biofuels Oy

Gasification-based waste-to-energy power plant in Lahti,

Lahti Energia Oy

A new low NOx gas burner design for lean gas combustion

(CFD modelling), Fortum Power Solutions

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16/02/2017 73

VTT Toolkit to support the commercialization

of new clean energy solutions

Marko Nokkala, Key Account

Manager

Tel. +358 40 765 8706

[email protected]

Antti Arasto, Research Manager

Tel. +358 40 015 9052

[email protected]

Eemeli Hytönen, Principal Scientist

Process modelling & TEA

Tel. +358 40 533 6759

[email protected]

Lars Kjäldman, Research Team

Leader

CFD modelling

Tel. +358 40 593 8672

[email protected]

Page 74: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

New low-CapEx biorefinery conceptsIlkka Hannula

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16/02/2017 75

New low-CapEx

biorefinery conceptsPLACE FOR PHOTOS

Economic challenges of first-of-a-kind

(FOAK) plants• Investment >50% higher than for mature plants

• Large > 100 ktoe/a plants require 500 -1000

M€ investment

• Financing of FOAK carries significant risk

component

Significant political uncertainties• Binding targets for renewable fuels missing

• Long-term support for large-scale flag ship

projects too expensive

• Complex sustainability issues

Page 76: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 76

Incre

asin

g r

eq

uir

em

en

ts

Oil refinery

feeds

IC-power plants

Small boilers

(< 500 kW)

Larger boilers

Industrial ovens

(> 1 MW)

Aviation

Road traffic

Industrial

chemicals

Goal 5+ a

Goal 2-3 a

Demonstrated

Fuels and chemicals –

Evolving applications for biomass fast pyrolysis

Page 77: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 77

Derisking capacity building via phased implementation of

biofuels, power and biochemicals co-production

BIOMASS

Forest residues Pyrolysis and

fractionation

Co-refining with crude oil

By-product chemicals

Cogeneration of heat and power

BIO-BASED

FUEL OIL

BIO-OIL FOR

REFINERIES

Page 78: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 78

Medium-scale low CapEx target

biomass-to-liquids process

Identified potential

for CapEx

reductions:Oxygen plant 12%

Sour shift (WGS) 2%

Steam generation 16%

Rectisol / WSA 15%

Up to 45% decrease

Page 79: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 79

Road map for medium-scale low CapEx BTL process via

piloting and demonstration

Phase 1: Piloting at Bioruukki &

system studies 2016 - 2017,

3 M€

Phase 2: Demonstration at an

industrial site 2018 - 2020, 50 M€

Phase 3: First production plant,

220 M€; investment decision

2020

Phase 4: Replication at global

markets at 150 - 200 M€/plant

• 2025: 5 plants

• 2030: 10 - 20 plants

• 2030 > full market penetration

Page 80: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 80

New low-CapEx biorefinery concepts

Yrjö Solantausta

[email protected]

Esa Kurkela

[email protected]

Ilkka Hannula

[email protected]

Page 81: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

Resource efficient solar-bioenergy

hybridsEemeli Tsupari

Page 82: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 82

Climate Change: Developed countries should be

(nearly) carbon neutral by 2050

Bioenergy has been a natural source for

renewable energy in Finland, however:

Several uses and visions for this limited resource

C-neutrality of some fractions is questioned, and

discussion is ongoing (LULUCF)

Long distance transportation is expensive

Challenge is huge bioenergy can’t do

everything

Picture source: NASA

Page 83: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 83

Resource efficient solar-bioenergy hybrids

Wind and solar resources are multifold in

comparison to energy demands, even in Finland

Bioenergy can be used to mediate temporal

imbalances between solar energy supply and

demand

Several concepts have been studied and

developed by VTT, for example:

H2 boosted liquid biofuels, biogas and SNG

Biomass drying by solar heat

Bio-solar hybrids in CHP systems

Pictures: VTT’s solar collectors (upper)

connected with biomass dryer (lower)

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16/02/2017 84

Cost-effective tools to reach the targets of Paris

Agreement

Stable and reliable supply of renewable energy

via solar-biomass hybrids

Solar used (when available) to reduce the

demand of bioenergy resources

Less emissions from supply chain and

combustion

Feasible storage of solar energy

National economics and balance-of-trade

“Holding the increase in the global

average temperature to well below 2°C”

“will represent a progression beyond

the Party’s then current nationally

determined contribution and reflect its

highest possible ambition”

“every five years”

“balance between anthropogenic

emissions by sources and removals by

sinks of greenhouse gases in the

second half of this century”

Source: http://unfccc.int/resource/docs/2015/cop21/eng/10a01.pdf

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16/02/2017 85

Happy to discuss more!

Eemeli Tsupari

Tel. +358 40 720 7363

[email protected]

Ilkka Hannula

Tel. +358 40 838 0960

[email protected]

Elina Hakkarainen

Tel. +358 40 648 6799

[email protected]

Page 86: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

Bioruukki Pilot Centre – An enabler to

bio and circular economyIlkka Hiltunen

Page 87: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 87

Efficiency, speed and lower risks to

development with piloting and demonstrations

CumulativeinvestmentsEconomic

risk

VALLEY OF DEATH

Uncertainty

Piloting

CONCEPT

VALIDATIONINVENTION

LABORATORY

PROTO-

TYPING

& INCUBATION

PILOT

PRODUCTION

& DEMONSTRATION

INITIAL

MARKET

INTRODUCTION

MARKET

EXPANSION

Page 88: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 88

Bioruukki piloting ecosystem - efficiency, speed

and lower risks to development with piloting

and demonstrations

400experts for

R&I

development8000 m2,

room for

several pilot

units and

laboratories

A new piloting ecosystem for process industry

scale-up and demonstrations.

A former printing plant transformed to world scale

R&D centre.

Located close to Otaniemi campus.

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16/02/2017 89

Bioruukki Pilot Centre – An integrated enabler to

accelerate business in bio and circular economy

NOVEL BIOBASED PRODUCTS, RECYCLING CONCEPTS AND SMART ENERGY SOLUTIONS

Thermochemical

conversion

Biomass

processing

Green Chemistry

Energy Storage

Page 90: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 90

BIORUUKKI pilot centre

Mika Härkönen

Tel. +358 400 839577

[email protected]

Ilkka Hiltunen

Tel. +358 400 226730

[email protected]

http://www.vttresearch.com/services/bioeconomy/

key-technology-platforms-for-

bioeconomy/bioruukki-piloting-centre

Page 91: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

Fast pyrolysis as an affordable

biomass fractionation technologyYrjö Solantausta

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16/02/2017 92

Small scale biomass fractionation is

economically challenging

Biomass components are

industrially separated i.e. in pulp

mills

Numerous technical alternatives

have been proposed for small scale,

but operation in small scale appears

challenging

Page 93: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 93

1202062013

• Bio-oil capacity 30 MW

• Annual production 50 000 t, 210 GWh

• Start-up 2013

• Feedstock Forest residues, sawdust

Bio-oil tanks

Fuel receiving,

drying and crushing

Reactor and pyrolysis oil recovery

inside the boiler building

Joensuu: an Integrated Bio-Oil

Demonstration Plant

Technology supplied by

VTT contribution• The integrated concept, ITP

• Operational skills from pilot

to demonstration

• Applications in boilers and

engines

• Active role in ASTM & EN

standardization

• Product quality control

Fast pyrolysis as an affordable biomass

fractionation technology

Fast pyrolysis may be

employed to remove

biomass ash, and

produce a liquid product

Liquid product may be

fractionated to light

organics, and both

cellulose, and lignin

derived fractions

These fractions may be

treated separately

Fast

pyrolysis

Hot

condensation

Solvent

extraction

Water and light

compounds

Dry bio-oil

Lignin derived

compounds

Cellulose derived

compounds

Feedstock

Page 94: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 94

Fast pyrolysis is a low cost

alternative for separation of

lignin and other biomass

components

VTT technology is scalable to

commercial scale

We are able to supply larger

amounts of samples from your

materials (processing of about 2

tonnes a week)

VTT is able to supply larger amounts of

fractionated products

Page 95: Huomisen biotalous tehdään tänään - VTT.fi biotalous tapahtuman materiaalit...Scenario and action planning ... nano- and micropollutants e.g. heavy metals, ... Global market for

16/02/2017 95

Fast pyrolysis as a step towards renewable

energy and chemicals

Yrjö Solantausta

Tel. +358 40 562 7472

[email protected]

Christian Lindfors

Tel. +358 40 515 0429

[email protected]

FORTUM DEMONSTRATION - JOENSUU, FINLAND

2000 20051980 199519901985 20152010

ENEL, BASTARDO, ITALY

FORTUM, PORVOO, FINLAND

VALMET, TAMPERE, FINLAND

UNION

FENOSA, SPAIN

Fast Pyrolysis for Bio-

Fuel Oil - Scale-Up

UNIVERSITY OF

WATERLOO, CANADA

Feedrate

kg/h

10 000

1 000

100

10

1

0.01

0.1

Anja Oasmaa

Tel. +358 40 593 2834

[email protected]

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@VTTBioeconomy

#VTTBioeconomy

#VTTFinland