HUMIDIFYING A SEALANT CURE OVEN

PRODUCT DESIGN SPECIFICATIONS- WINTER 2012

Team Members:Thong Truong

Paul LucasKhoi Nguyen

Asgedom GrehiwotMircea Bec

Meshari EbrahimFaculty Advisor:

Dr. Faryar EtesamiIndustrial Adviosr:

Rory Olson

Preview • Background Information• Mission Statement• Project Plan• Customer Identification• Product Design Specification• House of Quality• Technical Risk Management• Q&A

Background Information Most of Boeing design aircrafts are affected by

corrosion. How do they prevent corrosion? Process of preventing corrosion- sealing and

curing. The two current approaches of sealant are

known as “traditional” and “lean” methods. Advantages and disadvantages of each method.

Traditional Method

•Advantages:― Hold many parts.― Has humidity control.

•Disadvantages: ― Large Size, costly to move.― Hardwired/Plumbed.― Inefficient flow control

Lean Method

• Advantages:― Proper size and flow.― Not hardwired.― Apply 120v AC

•Disadvantages: ― No humidity control.― Plumbed.

MISSION STATEMENT• Design a device which can embrace the

advantages of the two current methods together to produce a highly efficient curing oven.

• Equip the current oven with a non-corrosive, humidity control and maintain a lightweight design.

• Design oven will have on board water supply.

Project PlanProject Milestones

Task Start Date Finish Date Due DateInitial Brainstorming Jan 9 Jan 28 -PDS Report Jan 9 Jan 28 Jan 30External Search Jan 20 Feb 1 Feb 27PDS Report Presentation Jan 30 Feb 13 Feb 13Initial Design Feb 3 Feb 20 -Design Feb 20 March 10 -Design Evaluation March 10 March 12 -Progress Report Jan 30 March 10 March 12Progress Report Presentation Feb 20 Feb 25 Feb 27

Prototype & Test April 2 May 2 -Redesign May 2 May 10 -Repeat Prototype & Test May 10 May 17 -Manufacture May 17 Jun 1 -Assemble/Install/Test Jun 1 Jun 10 -

Customer Identification

Internal:• PSU Capstone Program.

• Dr. Etesami, Capstone Instructor.

• Capstone Team Members.

External:• Boeing Company.

• Rory Olson, Boeing Research and Development

Engineer

Product Design Specification (PDS)

• Performance:

• Quality and Reliability:

Priority

Maintain 135 ± 5 oF

• Humidity of 50% ± 5% RH

• 1 out of 1000 part failure.

High

High

Product Design Specification (PDS)

•Life in Service:• At least 5 years with little maintenance.

•Materials:• No silicone products can be used in the fabrication

or assembly of the oven.• Use corrosion resistant materials.

•Dimensions:• for this project we would be using

3’ wide x 3’ tall x 4’ deep oven.

•Ergonomics:• Weight light of water tank(<35 lbs. and 4’ height)

Priority

High

Medium

Medium

Low

House of Quality

Parameter

Importance

Customer

Engineering Criteria Competition

Temperatu

re(oF)

Humidity(% RH)

Cost($)

PowerSource(Volts

AC)

Weight

(lbs)

FlowContr

ol

WaterSupply

Current Designs

Performance 10

Boeing

***** ***** - - - *** - **

Mobility 6 - - **** ** ** ***** *Testing 9 ***** ***** - - - ** - -

Maintenance 7 - - **** - - - - -Ergonomics 2 - - - - *** - **** **

InstallationProject Team - - ** **** * - ***** -

Current Design

_ 135 N/A N/A 120 200 No N/A -

Target _ 135 50% 2000 120 300 Yes Portable -

Technical Risk Management

Scope Definition:• A “scope control process” will be maintained

throughout the lifetime of the project.Performance:

• Performance of each team member will influence directly to the success of the product.

Reliability:• The product must be reliable since it utilizes on a daily

basics. Identify the design’s weaknesses and eliminate or minimize their effects.

Summary

• Background Information• Mission Statement• Project Plan• Customer Identification• Product Design Specification• House of Quality• Technical Risk Management

QUESTIONS