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UPGRADE MACHINING CENTERS TO HIGH SPEED MACHINES
HTS/SMS Series
'13.
12.0
1.A
PR
-K30
1E V
er.2
*Please mention "Code Number" upon your order.
HTS+SMS_PR-K301Ev2_e_1300.qxd 13.11.26 0:17 AM ページ 1
UPGRADE MACHINING CENTERS TO
HIGH SPEED MACHINES SOLUTION
*Please mention "Code Number" upon your order. P. 2P. 1
HTS
SeriesAIR MOTOR SPINDLE
SMS
SeriesAIR TURBINE SPINDLE
Collet Chuck Max. ø4.0mm
Large Variety ofTapers AvailableSHANKM2040 (Straight), BT30 / 40 / 50HSK E25 / 32 / 40 / 50HSK A63 / F63
Air TurbineAir Turbine mechanism has extremelylow heat generation.
Max.
Max. Power
150,000 min-1 (0.5MPa)
25W
Max.
Max. Power
40,000 min-1 (0.5MPa)
52W (0.5MPa)
Collet ChuckMax. ø4.0mm
Large Variety ofTapers AvailableSHANKStraight, BT30 / 40NT30 / 40 (M)
Air MotorThe SMS Series use an advancedair motor system allowing for longcontinuous operation and no heatgeneration.
High Speed 150,000min-1
Suitable for Small Diameter Milling High Cost Performance for MC HighSpeed Main Spindle Solution
HTS+SMS_PR-K301Ev2_e_1300.qxd 13.11.26 0:18 AM ページ 1
UPGRADE MACHINING CENTERS TO
HIGH SPEED MACHINES SOLUTION
P. 4P. 3
“HTS SERIES” TURBINE SPINDLE
Material
Usable Tool
Cutting Depth
Work Feed
Total Time
NAK80 (HRC 40)
ø0.2 x 2
Sample No.
Motor Speed
[1]
Ad 0.003mm
29min. 50sec.
ø0.3 x 3
[2]
Ad 0.005mm
2,000mm/min
150,000min-1
27min. 43sec.
ø0.4 x 4
[3]
Ad 0.007mm
26min. 22sec.
Finishing Cutting
Motor Speed
Usable Tool
Material
Rough Cutting
Total Time
Work Feed
Work Feed
Ad 0.01 x Rd 0.01mm
150,000min-1
R 0.2 x 2L Ball End Mill
NAK80 (HRC 40)
Ad 0.03 x Rd 0.04mm
4h 31min
2,000mm/min
1,500mm/min
Total Time
Material
Usable Tool
Motor Speed
Work Feed
Cutting Depth
3h 30min (42min / 1pc.)
DC53 (HRC 60)
R 0.1 x 0.5 cBN
150,000min-1
2,250mm/min
Ad 0.005 x Rd 0.01mm
[1][2]
[3]
HTS1501 Series
Case Studies <Rough mill for deep cutting, High-speed feeding> F=2,000mm/min (Rough cutting)
HTS1501 Series
Case Studies <High-speed rotation and feeding> F=2,250mm/min
HTS1501 Series
Case Studies <Rib processing> F=2,000mm/min
H T S SeriesAIR TURBINE SPINDLE
Spindle Runout :Within 1 µm Dramatically shorten mold
cavity machining time
Air Turbine SpindleHTS1501S-BT40
HTS Series Connection DrawingClean, lubricated, and regulated air is required for HTS Series spindles. Please refer to thediagram to the right for proper connections. AL-M1202 incorporates a filter, regulator andlubricator to provide the appropriate air.
HTS SeriesAir Line Kit AL-M1202
Compressor
Negligible spindle expansionAir Turbine mechanism has extremely lowheat generation.Up to cutting tool R x 0.1 depth of cut is possible.
Highly stable millingconditions are possibleever with very smalldiameter cutting tools
Usable max. cutting tool diameter : Ball End Mill R0.5, Square End Mill ø1
Air Line KitAL-M1202
Refer to P.13OPTION
Collet Chuck :Max. ø4.0mm
Refer to P.13
Collet ChuckCHA-4.0
OPTION
*Other collet sizes are available.
Caution
150,000min-1 (0.5MPa)
25WMax. Power
Max.
• Do not rotate themachining center's mainspindle with the HTS1501spindle installed.
••
•
HTS+SMS_PR-K301Ev2_e_1300.qxd 13.11.26 0:18 AM ページ 3
150,000min-1
(0.5MPa)Within 1 µm 980g25W
Speed Spindle Runout WeightMax. Power
80NL/min
Air Consumption
150,000min-1
(0.5MPa)Within 1 µm 790g25W
Speed Spindle Runout WeightMax. Power
80NL/min
Air Consumption
150,000min-1
(0.5MPa)Within 1 µm 760g25W
Speed Spindle Runout WeightMax. Power
80NL/min
Air Consumption
150,000min-1
(0.5MPa)Within 1 µm 4,500g25W
Speed Spindle Runout WeightMax. Power
80NL/min
Air Consumption
150,000min-1
(0.5MPa)Within 1 µm 1,700g25W
Speed Spindle Runout WeightMax. Power
80NL/min
Air Consumption
“HTS SERIES” TURBINE SPINDLE
P. 6P. 5
UPGRADE MACHINING CENTERS TO
HIGH SPEED MACHINES SOLUTION
*Please mention "Code Number" upon your order.
< Standard Equipment · Accessories >
• Collet Chuck ø4.0mm (CHA-4.0)
• Chuck Nut (CHN-AA) • Spanner (8 x 5), (9 x 11) : 1pc. each
• Filter Joint (FJ-01) • Hose (K-247) : ø6mm x 4m
< Optional >
Collet Chuck (CHA Group) : ø0.5~ø4.0mm See Page 13 for details
CodeNo. 8296 Model HTS1501S-BT30
14.7
48.4
9.9
130.9
BT30
82.5
17.534
ø11.
8ø2
5
ø44.
5
ø46
ø49.
5
HTS1501S-BT30
< Standard Equipment · Accessories >
• Collet Chuck ø4.0mm (CHA-4.0)
• Chuck Nut (CHN-AA) • Spanner (8 x 5), (9 x 11) : 1pc. each
• Filter Joint (FJ-01) • Hose (K-247) : ø6mm x 4m
< Optional >
Collet Chuck (CHA Group) : ø0.5~ø4.0mm See Page 13 for details
CodeNo. 8297 Model HTS1501S-BT40
14.7
65.4
9.9
154.9
BT40
17.534
ø11.
8ø2
5
ø44.
5
ø63
ø49.
5
89.5
HTS1501S-BT40
< Standard Equipment · Accessories >
• Collet Chuck ø4.0mm (CHA-4.0)
• Chuck Nut (CHN-AA) • Spanner (8 x 5), (9 x 11) : 1pc. each
• Filter Joint (FJ-01) • Hose (K-247) : ø6mm x 4m
< Optional >
Collet Chuck (CHA Group) : ø0.5~ø4.0mm See Page 13 for details
CodeNo. 8281 Model HTS1501S-BT50
ø11.
8ø2
5ø4
4.5
ø100
BT50
14.7101.8
9.9
200.3
17.534
98.5
ø49.5
HTS1501S-BT50
150,000min-1
(0.5MPa)Within 1 µm 1,030g25W
Speed Spindle Runout WeightMax. PowerAir Turbine Spindle Air Turbine Spindle
Air Turbine Spindle
Air Turbine Spindle
< Standard Equipment · Accessories >
• Collet Chuck ø4.0mm (CHA-4.0)
• Chuck Nut (CHN-AA) • Spanner (8 x 5), (9 x 11) : 1pc. each
• Filter Joint (FJ-01) • Hose (K-247) : ø6mm x 4m
< Optional >
Collet Chuck (CHA Group) : ø0.5~ø4.0mm See Page 13 for details
CodeNo. 8300 Model HTS1501S-HSK E25
ø11.
8ø2
5
ø44.
5
ø49.
5
ø52
ø49.
5
HSK E25
14.7
13
9.9
80
17.534
67
HTS1501S-HSK E25
< Standard Equipment · Accessories >
• Collet Chuck ø4.0mm (CHA-4.0)
• Chuck Nut (CHN-AA) • Spanner (8 x 5), (9 x 11) : 1pc. each
• Filter Joint (FJ-01) • Hose (K-247) : ø6mm x 4m
< Optional >
Collet Chuck (CHA Group) : ø0.5~ø4.0mm See Page 13 for details
CodeNo. 8283 Model HTS1501S-HSK E32
ø11.
8ø2
5
ø44.
5
ø49.
5
ø52
ø49.
5
HSK E32
14.7
16
9.9
86
17.534
70
HTS1501S-HSK E32
< Standard Equipment · Accessories >
• Collet Chuck ø4.0mm (CHA-4.0)
• Chuck Nut (CHN-AA) • Spanner (8 x 5), (9 x 11) : 1pc. each
• Filter Joint (FJ-01) • Hose (K-247) : ø6mm x 4m
< Optional >
Collet Chuck (CHA Group) : ø0.5~ø4.0mm See Page 13 for details
CodeNo. 8279 Model HTS1501S-HSK E40
ø11.
8ø2
5
ø44.
5
ø49.
5
ø63
HSK E40
14.7
20
9.9
93.5
17.534
73.5
HTS1501S-HSK E40Air Turbine Spindle
Air Turbine Spindle
Do not rotate the machining center's main spindle with the HTS1501 spindle installed.Caution :
80NL/min
Air Consumption
HTS+SMS_PR-K301Ev2_e_1300.qxd 13.11.26 0:19 AM ページ 5
150,000min-1
(0.5MPa)Within 1 µm 1,070g25W
Speed Spindle Runout WeightMax. Power
80NL/min
Air Consumption
150,000min-1
(0.5MPa)Within 1 µm 710g25W
Speed Spindle Runout WeightMax. Power
80NL/min
Air Consumption
150,000min-1
(0.5MPa)Within 1 µm 1,400g25W
Speed Spindle Runout WeightMax. Power
80NL/min
Air Consumption
150,000min-1
(0.5MPa)Within 1 µm 1,380g25W
Speed Spindle Runout WeightMax. Power
80NL/min
Air Consumption
“HTS SERIES” TURBINE SPINDLE
P. 8P. 7
UPGRADE MACHINING CENTERS TO
HIGH SPEED MACHINES SOLUTION
*Please mention "Code Number" upon your order.
< Standard Equipment · Accessories >
• Collet Chuck ø4.0mm (CHA-4.0)
• Chuck Nut (CHN-AA) • Spanner (8 x 5), (9 x 11) : 1pc. each
• Filter Joint (FJ-01) • Hose (K-247) : ø6mm x 4m
< Optional >
Collet Chuck (CHA Group) : ø0.5~ø4.0mm See Page 13 for details
CodeNo. 8298 Model HTS1501S-HSK A63
HTS1501S-HSK A63Air Turbine Spindle
< Standard Equipment · Accessories >
• Collet Chuck ø4.0mm (CHA-4.0)
• Chuck Nut (CHN-AA) • Spanner (8 x 5), (9 x 11) : 1pc. each
• Filter Joint (FJ-01) • Hose (K-247) : ø6mm x 4m
< Optional >
Collet Chuck (CHA Group) : ø0.5~ø4.0mm See Page 13 for details
CodeNo. 8282 Model HTS1501S-HSK F63
ø11.
8ø2
5
ø44.
5
ø49.
5
ø63
HSK F63
14.7
25
9.9
117
17.534
92
ø52
HTS1501S-HSK F63Air Turbine Spindle
14.7
32
9.9 ø52
124
HSK A6392
17.534
ø11.
8ø2
5
ø44.
5
ø63
ø49.
5
< Standard Equipment · Accessories >
• Collet Chuck ø4.0mm (CHA-4.0)
• Chuck Nut (CHN-AA) • Spanner (8 x 5), (9 x 11) : 1pc. each
• Filter Joint (FJ-01) • Hose (K-247) : ø6mm x 4m
< Optional >
Collet Chuck (CHA Group) : ø0.5~ø4.0mm See Page 13 for details
CodeNo. 8280 Model HTS1501S-HSK E50
HTS1501S-HSK E50Air Turbine Spindle
ø11.
8ø2
5
ø44.
5
ø49.
5
ø63
HSK E50
14.7
25
9.9
100.5
17.534
75.5< Standard Equipment · Accessories >
• Collet Chuck ø4.0mm (CHA-4.0)
• Chuck Nut (CHN-AA) • Spanner (8 x 5), (9 x 11) : 1pc. each
• Filter Joint (FJ-01) • Hose (K-247) : ø6mm x 4m
< Optional >
Collet Chuck (CHA Group) : ø0.5~ø4.0mm See Page 13 for details
CodeNo. 8299 Model HTS1501S-M204014.7
40
9.9
97
57
17.534
ø11.
8ø2
5
ø44.
5
ø49.
5ø2
00 -0
.01
HTS1501S-M2040Air Turbine Spindle
Do not rotate the machining center's main spindle with the HTS1501 spindle installed.Caution :
(Straight Type)
HTS+SMS_PR-K301Ev2_e_1300.qxd 13.11.26 0:20 AM ページ 7
S M S SeriesAIR MOTOR SPINDLE
Spindle Runout :Within 1 µm
Air Motor SpindleSMS401-BT30
45
5
30
3
2
1
5
6
4015 350 10
4
2520
0.3MPa
0.4MPa
0.5MPa
Air Pressure
Torq
ue ( c
N. m
)
Speed ( x 103 min-1)
•SMS Series Torque-Speed Characteristics
Upgrade rigidity 30%more than SMS400 Serieswith Ceramic Bearings
Refer to P.13
Collet Chuck CHA-4.0
OPTION
Collet Chuck :Max. ø4.0mm
*Other collet sizes are available.
Air Line KitAL-M1202
Refer to P.13OPTION
40,000min-1 (0.5MPa)
52W (0.5MPa)Max. Power
Max.
“SMS SERIES” MOTOR SPINDLE
SMS Series
Compressor
Air Line Kit AL-M1202
SMS Series Connection DiagramClean, lubricated, and regulated air is required forthe SMS Series spindles. Please refer to the diagramto the right for proper connections. The AL-M1202incorporates a filter, regulator and lubricator toprovide the appropriated air.
UPGRADE MACHINING CENTERS TO
HIGH SPEED MACHINES SOLUTION
P. 9 P. 10
[1]
[2]
Material
Usable ToolSample No.
R0.3x3[1]
R0.5x12[2]
40,0000.01Depth : 10
Rough cutting : 0.025Finishing : 0.005
Cutting DepthAd (mm)
50min
Total Time
80min
2,000
Motor Speedmin-1
STAVAX (HRC 52)
SMS Series
Case Studies
Work Feedmm/min
HTS+SMS_PR-K301Ev2_e_1300.qxd 13.11.26 0:20 AM ページ 9
“SMS SERIES” MOTOR SPINDLE
P. 12P. 11
UPGRADE MACHINING CENTERS TO
HIGH SPEED MACHINES SOLUTION
*Please mention "Code Number" upon your order.
40
øD
78.7
ø49.5
64
118.
7
14.7
ø28
ø11.8
Quick Disconnect6mm
Silencer
24
SMS401-M2040CodeNo. 9121 Model
CodeNo. 9122 Model SMS401-M2540
CodeNo. 9123 Model SMS401-H2540 Shank
(øD) ø25.4mm
Shank(øD) ø25mm
Shank(øD) ø20mm Weight 555g
Weight 705g
Weight 715g
SMS401-M2040SMS401-M2540SMS401-H2540
40,000min-1
(0.5MPa)Within 1 µm 120NL/min52W
(0.5MPa)
Speed Spindle Runout Air ConsumptionMax. Power
SMS401 Straight TypeAir Motor Spindle< Ceramic Bearings >
< Specifications >
Proper Air Pressure : 0.3MPa~0.5MPa
Hose Diameter Air Inlet : ø6.0mm (O.D.)
Exhaust Air : Silencer
< Standard Equipment · Accessories >
• Collet Chuck ø4.0mm (CHA-4.0) • Chuck Nut (CHN-A)
• Spanner (8 x 5), (9 x 11) : 1pc. each
• Hose (K-215) : ø6.0mm x 2m • Filter Joint (FJ-01)
< Optional >
Collet Chuck (CHA Group) : ø0.5~ø4.0mm See Page 13 for details
Grindstone Axis (AGM-01A) : For grinding wheel with I.D. of ø5.0mm
ø28
ø49.5
54
ø63
67.4
94
176.
1
14.7
108.
7
Quick Disconnect6mm
Silencer
ø11.8
ø63
186.
6
91.7
94.9
77
37
ø49.5
14.7
ø28
Quick Disconnect6mm
Silencer
ø11.8SMS401-BT40 SMS401-NT40 (M)
40,000min-1
(0.5MPa)Within 1 µm 120NL/min52W
(0.5MPa)
Speed Spindle Runout Air ConsumptionMax. Power
SMS401-BT40 / NT40 (M)Air Motor Spindle< Ceramic Bearings >
< Specifications >
Proper Air Pressure : 0.3MPa~0.5MPa
Hose Diameter Air Inlet : ø6.0mm (O.D.)
Exhaust Air : Silencer
< Standard Equipment · Accessories >
• Collet Chuck ø4.0mm (CHA-4.0) • Chuck Nut (CHN-A)
• Spanner (8 x 5), (9 x 11) : 1pc. each
• Hose (K-215) : ø6.0mm x 2m • Filter Joint (FJ-01)
< Optional >
Collet Chuck (CHA Group) : ø0.5~ø4.0mm See Page 13 for details
Grindstone Axis (AGM-01A) : For grinding wheel with I.D. of ø5.0mm
Quick Disconnect6mm
Silencer
ø46
51
91
ø28
ø49.5
50.4
105.
7
14.7
156.
1
ø11.8
175.
6
69.9
91
51
105.
7
ø49.5
ø46
ø28
14.7
Quick Disconnect6mm
Silencer
ø11.8SMS401-BT30 SMS401-NT30 (M)
40,000min-1
(0.5MPa)Within 1 µm 120NL/min52W
(0.5MPa)
Speed Spindle Runout Air ConsumptionMax. Power
SMS401-BT30 / NT30 (M)Air Motor Spindle< Ceramic Bearings >
SMS401-BT30CodeNo.
CodeNo.
CodeNo.
9126 Model
9127 SMS401-NT30
9128 SMS401-NT30M
Weight
Weight
Weight
935g
965g
975g
< Specifications >
Proper Air Pressure : 0.3MPa~0.5MPa
Hose Diameter Air Inlet : ø6.0mm (O.D.)
Exhaust Air : Silencer
< Standard Equipment · Accessories >
• Collet Chuck ø4.0mm (CHA-4.0) • Chuck Nut (CHN-A)
• Spanner (8 x 5), (9 x 11) : 1pc. each
• Hose (K-215) : ø6.0mm x 2m • Filter Joint (FJ-01)
< Optional >
Collet Chuck (CHA Group) : ø0.5~ø4.0mm See Page 13 for details
Grindstone Axis (AGM-01A) : For grinding wheel with I.D. of ø5.0mm
Model
Model
SMS401-BT40CodeNo.
CodeNo.
CodeNo.
9129 Model
9130 SMS401-NT40
9131 SMS401-NT40M
Weight
Weight
1,555g
1,285gModel
Model
*NT30M — Retention knob threads are metric.
*NT40M — Retention knob threads are metric.
HTS+SMS_PR-K301Ev2_e_1300.qxd 13.11.26 0:20 AM ページ 11
26020 20
300
170
220
3020
120
6-ø7
ø6PF1/4
Air Line Kit
AL-M1202 (For ø6mm, ø8mm Hose)
CodeNo. 4502 Model AL-M1202
Filter Mesh 0.3 µm
The AL-M1202 provides simple, automatic conditioning of theair supplied to NAKANISHI air motors. The filter removes waterand impure substances from the input air supply. The regulatormaintains to proper air pressure and the lubricator ensures properoil flow to the motor and spindle. This Air Line Kit is wallmountable.
< Standard Equipment · Accessories >
• Air Filter • Air Regulator • Air Pressure Gauge • Lubricator
• Air ON-OFF Valve • Hose for Piping (K-275) : 2m
• Lubricating Oil (K-211) : 1pc.
AIR LINE KIT, PARTS
*Please mention "Code Number" upon your order.
UPGRADE MACHINING CENTERS TO
HIGH SPEED MACHINES SOLUTION
P. 14P. 13
Parts
K-247Hose ø6 mm (O.D.) (INLET) 4 m · Blue HTS series 2056
K-215Hose ø6 mm (O.D.)(INLET) 2 m SMS series 2028
K-241Metal Fitting(for ø6 Quick Disconnecting Joint)
(For K-215 Hose) 2035
FJ-01Filter Joint(for ø6 Quick Disconnecting Joint)
(For K-215 Hose) (For K-247 Hose) 2038
Product ModelFit to Code No.Description
71
ø6 ø4.6
33
ø6 ø5
ø11.
8
11.5
ø11.
8
11.5
41
ø5
Parts
: For right hand (cw) rotation only.*
CHN-A
CHN-AA
AGM-01A
Chuck Nut for Collet Chuck (CHA)
Chuck Nut for Collet Chuck (CHA)
Grindstone AxisRun-out Accuracy : Within 0.02 mmFor Grindstone with ø5.0 mm I.D.
SMS series
HTS series
SMS series
2102
2159
2137
K-211Lubricating Oil (70cc) Air Line Kit (AL-M1202) 1057
K-202Lubricating Oil (1L) Air Line Kit (AL-M1202) 1058
CHA-3.175
CHA-4.0
CHA-3.0
CHA-2.35
CHA-[][]
Product ModelInside Diameter : ød Fit to Code No.
-
91440914939143091492
ø3.175
ø4.0
ø0.5, ø0.6, ø0.7, ø0.8, ø0.9
ø1.0, ø1.5, ø2.0, ø2.5, ø3.5
ø1.6
ø1.1, ø1.2, ø1.3, ø1.4, ø1.7, ø1.8, ø1.9ø2.1, ø2.2, ø2.3, ø2.4, ø2.6, ø2.7, ø2.8, ø2.9ø3.1, ø3.2, ø3.3, ø3.4, ø3.6, ø3.7, ø3.8, ø3.9
ø3.0
ø2.35
HTS series · SMS series
*High precision type
Collet Chuck CHA Group
ø7.4
17d
ø7.4
15.5d 3
914959149691494ø3.0AA* CHA-3.0AA
ø3.175AA* CHA-3.175AA
ø4.0AA* CHA-4.0AA
Model : CHA-1.0,CHA-3.0, CHA-3.0AA,CHA-3.175, CHA-3.175AA, CHA-4.0, CHA-4.0AA
Model : Besides the above
HTS+SMS_PR-K301Ev2_e_1300.qxd 13.11.26 0:20 AM ページ 13