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Monthly Safety Meeting for June 2012 Habshan 5 IGD Project, Abu Dhabi JGC-Tecnimont Joint Venture

HSEJun2012

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Page 1: HSEJun2012

Monthly Safety Meeting for June 2012

Habshan 5 IGD Project, Abu Dhabi JGC-Tecnimont Joint Venture

Page 2: HSEJun2012

Presentation Agenda Project Lost Time Injury Frequency Rate & Recordable Frequency Rate;

Days and Man-hours without LTI and Days and Man-hours without RI;

JV Monthly Medical Consultation for June 2012;

Cumulative Up to June 2012;

FAC Body Part for the Month of June 2012;

Noncompliance with safe work Issues for the Month of June 2012;

Poor Housekeeping Issues for the Month of June 2012;

Equipment & Tool Issues for the Month of June 2012;

PPE Issues for the Month of June 2012;

JV Risk Assessment Graph, High Medium & Low Risk Analysis;

NM, UC & UA Observation Report and Trend Analysis for JV;

High Risk Summary for June 2012;

Area Violation, Incident Violation for the Month of June 2012;

Safety Moment, Toolbox Meeting, and Safety Alert;

Manpower & Observation Up to June 2012;

FSO Ratio on Site for June 2012

Training Man-Hours Up to June 2012;

Action Tracking Register Up to June 2012;

Monthly KPI and Target 2010 – 2012;

Safety Campaign for July 2012

Weather Report for June 2012

Page 3: HSEJun2012

0.00

0.01

0.02

20102011 2012 PTD

0.003 0.002 0.002

LOST TIME INJURY

FREQUENCY RATE - PROJECT

YEARLY STATISTICS

0.00

0.05

0.10

0.15

0.20

2010 2011 2012 PTD

0.13 0.10

0.07 0.07

TOTAL RECORDABLE INJURY RATE

- PROJECT YEARLY STATISTICS

0

10

20

3021

9 8 8

FIRST AID CASE

COMPARISON TABLE

Lost Time Injury Frequency Rate

Construction Period To Date

Man-Hours 4,542,081 90,223,085

LTI 0 1

LTIR 0.00 0.002 0.02

Days w/o LTI 346 Up to 29/06/2012

Date of Last LTI Case 19-Jul-11

Man-Hours Worked Since Last LTI 55,602,424

Total Recordable Injury Rate

Construction Period To Date

Man-Hours 4,542,081 90,223,085

Recorable Case 0 32

TRIR 0.00 0.00 0.07 0.35

Days w/o Rec.

Case 71

Up to

29/06/2012

Date of Last Rec. Case 19-Apr-12

Man-Hours Worked Since Last RI 12,059,509

0.002

0.02

0

0.02

0.04

LTIR

MONTH

Lost Time Injury Frequency Rate Target LTIR = 0.02

0.07

0.35

0.00

0.20

0.40

0.60

0.80

1.00

1.20

TR

IR

MONTH

Total Recordable Injury Rate Target TRIR = 0.20

RIR, LTI x 1,000,000/man-hours - Company

RIR, LTI x 200,000/man-hours - JV

Page 4: HSEJun2012

0

0

20,000,000

40,000,000

60,000,000

JV Days & Man-Hours without LTI

Up to June 2012

January 7, 2010

Starting Project

up to

June 29, 2012

55,602,424

Date of Last LTI Case : 19th July 2011

ACHIEVING 1 YEAR WITHOUT LTI

Page 5: HSEJun2012

0

0

5,000,000

10,000,000

15,000,000

JV Days & Man-Hours without Recordable

Up to June 2012

January 7, 2010

Starting Project

up to

June 29,

2012

12,059,509

Date of Last RI Case : 19th April 2012

Page 6: HSEJun2012
Page 7: HSEJun2012

JV Monthly Medical Consultation

For the Month of June 2012

874

155

386

54

320

298

5

0

1

1,277

297

33

273

31

206

251

2

0

0

1,081

0 200 400 600 800 1000 1200 1400

Respiratory Problem (Cold,Cough etc.)

Urinary Tract Infection

Gastro-Intestinal Disorder (Diarrhea Abdominal Pain)

Etc.

Systemic Problem Hypertension Etc.

EENT (Eyes, Ear, Nose and Throat)

Skin Infection / Allergy

First Aid Minor Scratches, Bruises, Laceration,

Abrassions, Insect Bites, Etc.

Major Accident/Injury

Heat Stress

Others, Backache, Muscular Pain, Toothache, Etc.

JGC TCM

Page 8: HSEJun2012

Cumulative

Up to June 2012

MTC,

24

RWC, 7

LTI, 1

Recordable

FAC

441

Reportable

FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case

LTI-Lost Injury Incident

Page 9: HSEJun2012

FAC by Body Part

For the Month of June 2012

Head, 2,

25%

Fingers, 3,

37%

Ear, 1, 12%

Forearm, 1,

13%

Leg, 1, 13%

Page 10: HSEJun2012
Page 11: HSEJun2012

JV Observation Table

for June 2012

Equipment & Tool

PPE

Poor House Keeping

Noncompliance with safe work

Page 12: HSEJun2012

Noncompliance with safe work (A)

12 2 25 17 26 21 43 10

123 94

184 149

238 210 257

199

790

957

0

200

400

600

800

1000

1200

June 2012-1,659 May 2012-1,698

Page 13: HSEJun2012

2

4

5

7

10

14

16

21

21

25

27

35

36

41

43

64

66

80

122

151

0 50 100 150 200

No Banksman

Falling Object

Restricted Area

Security

Worker Behavior

Confined Space

Signage

No Flagman

Grating

Hot Work

Trip/Slip/Fall

Health

Hygiene

Environmental

Open Hole

illumination

Access and Egress

Scaffolding

Cable Management

Barricade

Noncompliance with safe work (A) – Others

June 2012 - 957 May 2012 - 790

3

3

3

4

6

9

11

11

17

17

18

28

37

41

46

46

48

54

106

120

329

0 100 200 300 400

No Banksman

Security

Falling Object

STARRT CARD Violation

Restricted Area

Confined Space

Hot Work

Signage

Health

Worker Behavior

Grating

Hygiene

No Flagman

illumination

Environmental

Trip/Slip/Fall

Open Hole

Scaffolding

Cable Management

Access and egress

Barricade

Page 14: HSEJun2012

Poor House Keeping (B)

27 29 40 43 59

25

83 80 94 105 105

187

296 320

0

50

100

150

200

250

300

350

June 2012 - 789 May 2012 - 704

Page 15: HSEJun2012

PPE (D)

8 7

34

52

38 35

61 54

74

19

74 59

89

125

141

158

0

20

40

60

80

100

120

140

160

180

June 2012 - 509 May 2012 - 519

Page 16: HSEJun2012

Equipment & Tool (C)

8 7 16

87

34 26

41 34

90

42

94

22

96

37

108

36

0

20

40

60

80

100

120

June 2012 - 291 May 2012 - 487

Page 17: HSEJun2012

878

1795

735 838

1654

756

0

200

400

600

800

1000

1200

1400

1600

1800

2000

Low Medium High

May 2012 June 2012

May 2012 – 3,408

June 2012 – 3,248

JV Risk Assessment Graph

Page 18: HSEJun2012

Near Miss, Unsafe Act and Unsafe Condition Observation Report

and Trend Analysis for June 2012

870

2,538

735

8 0 0 0 0 0

900

2,348

756

8 0 0 0 0 0 0

500

1000

1500

2000

2500

3000

May 2012 June 2012

FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LWC-Lost Work Case | FAT – Fatality LTI-Lost Time Injury

Page 19: HSEJun2012

High Risk Summary

for June 2012 Equipment & Tool 34 Noncompliance with safe Work 483

Poor maintenance 18 Work at height 167

Incorrect usage 5 Fire Prevention 129

Unauthorized operation 5 Lifting and rigging 77

Inappropriate safety device 4 Electrical safety rule 74

Wrong equipment/tool 2 PTW 16

Miscellaneous 193 Traffic rule 16

Barricade 52 Excavation Safety 4

Access and egress 23 Poor House Keeping 28

Environmental 17 Cleaning of rubbish on site 11

Scaffolding 17 Material arrangement 5

Cable Management 14 Material on access 5

Open Hole 14 waste disposal 4

Trip/Slip/Fall 11 Hazardous material storage 1

Grating 10 Protruding nails 1

Hygiene 9 Segregation of waste 1

Worker Behavior 5 PPE 18

Restricted Area 4 No Body Harness/Lanyard 6

Health 3 No hard hat 4

Hot Work 3 Inappropriate Clothes 3

No Flagman 3 No Eyes/Face Protections 3

No Banksman 2 No ear protection 1

Signage 2 No Hand Protections 1

Confined Space 1

Falling Object 1

Illumination 1

Security 1

Page 20: HSEJun2012

Area Violation by Issues for the Month of June 2012

2

681 Observation Issues

301 Observation Issues

413 Observation Issues

6

1,531 Observation Issues

2 Near Miss

1 ADS

2 ADS

226 Observation Issues

2 Near Miss

96 Observation Issues

2 Near Miss

Page 21: HSEJun2012

June-27-2012

PTW Violation @ Unit

512

June-04-2012

Spanner fell from Height

@ Flare Area, F3

1st

Incident Violation Indicator Area Focus

for the Month of June 2012

June-23-2012

PTW Violation @

Unit 533

1st

2nd

June-10-2012

Tanker hit the scaffold

@ Flare Area, PR-F100

June-07-2012

Scaffold tube fell from

height @ C200

2nd

1st

June-07-2012

Pipe fell from height @

C200

2nd

Page 22: HSEJun2012

Safety Moment for June 2012

Page 23: HSEJun2012

Toolbox Meeting for June 2012

Page 24: HSEJun2012

Safety Alert for June 2012

Page 25: HSEJun2012

19,446

3,248

Manpower Observation

Manpower and Observation

for June 2012

Page 26: HSEJun2012

FSO Ratio on Site (1:100) Manpower 19,446

For June 2012

Direct (Site) - 4,418

Indirect – 1,219 Staff – 595

Total 6,232

88:Direct Worker / 100 141:Direct Worker / 100

+26

Direct (Site) - 11,552

Indirect – 828 Staff – 834

Total 13,214

+44

Page 27: HSEJun2012

149,900

Total Training Man-Hours 1,369,177

Up to June 2012

Page 28: HSEJun2012

Training Man-hours Completed 149,900

for June 2012

HOUR CRAFT

INDUCTION

Induction

Training

TCM JGC

1,236

2,904

66

124

PERMIT TO WORK, LOCKOUT TAG OUT

& SUPERVISOR SKILL LEADERSHIP

WORKSHOP

Supervisor Training

TCM JGC

STARRT/TOOLBOX

MEETING/COACHING

Site Training

TCM JGC

59,458 71,638

WORK AT HEIGHT

STARRT & JSA

CONFINED SPACE ENTRY

SAFE DRIVING

FIRE FIGHTING

IIF Orientation

Heat Stress

SAFE USE OF HAND GRINDER

Inert GAS

ELECTRICAL SAFETY…

Specific

Training

TCM JGC

7,179

7,295

Page 29: HSEJun2012

Action Tracking Register Up to June 2012

8,043

694 386

130 170 36 67 18

8,012

674 376

125 163 36 61 15 31 20 10 5 7 0 6 3 0

1000

2000

3000

4000

5000

6000

7000

8000

9000

Safety

Walkdown

JV Site Audit GASCO

Observation

JV HSE

Meeting

JV Food Audit Corporate

Audit

Hygiene and

Sanitary

Facilities

Emergency

Evacuation

Drill Report

last 16th April

2012Raised Closed Open

10,462 10,217

245

Total Action Tracking

Register

http://www.h5jvhse.com/index2.php

Page 30: HSEJun2012
Page 31: HSEJun2012

0

0.01

0.02

0.03

Lost time Injury Frequency Rate

Actual LTIR Target LTIR

0.00

0.20

0.40

0.60

0.80

1.00

1.20

Total Recordable Injuries Rate

Actual RIR Target RIR

Monthly KPI and Target 2010 – 2012 Up to June 2012

0

1

Fatality Rate

Actual Fatality Target Fatality

0500

1000150020002500300035004000

Observation + Near Misses Cases

Actual (Observation + Near Misses)

Target (Observation + Near Misses)

Target 0

Target 0.02

Target 0.20 Target >1000

1

0.002

0.07

3,248

Page 32: HSEJun2012
Page 33: HSEJun2012
Page 34: HSEJun2012

Safety Campaign Materials

For July 2012

SAFETY ALERT

Grating Removal

During the month of July 2012

an incident occurred about

Permit Violation and Grating

Removal

COACHING

Using Mobile Phone on Site

Coaching Activities Starting July

12-19 and Lead by Safety

Engineers JGC and Tecnimont

will be conducting lectures

about dangers using mobile

phone by Drivers and Operators

while driving.

HAZARD HUNT

Falling Object

All safety engineers (TCM-JGC)

will conduct The Hazard Hunt

that applies to all locations,

elevated areas and All work-sites

should be inspected for potential

dropped objects. Hazard Hunt

day on July 22, 2012

SURVEY

Survey on Site

JGC and Tecnimont will

conduct spot check on the

result of coaching regarding

understanding on the danger

of using mobile phone while

driving. 40% of the

driver/operator doesn't know

the risk. 60% knowledgeable.

Page 35: HSEJun2012

45

41 41 40

42

44 44

47

41

48

45

40

40

42 42 43

1.0

6.0

11.0

16.0

21.0

26.0

31.0

36.0

41.0

46.0

51.0

56.0

Habshan 5 PJ | Daily Weather Report

> 54 Temperature - Heat Stroke

Extreme Danger

41 - 53 Temperature - Sunstroke, Heat Cramps, or Heat Exhaustion likely Heatstroke possible with prolonged exposure and physical activity

Danger

June 2012

0

0

0

20112012

30 2

Heat Related Illness

Page 36: HSEJun2012

SAFETY FOR LIFE