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Monthly Safety Meeting for August 2012 Habshan 5 IGD Project, Abu Dhabi JGC-Tecnimont Joint Venture

HSEAug2012

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Page 1: HSEAug2012

Monthly Safety Meeting for August 2012

Habshan 5 IGD Project, Abu Dhabi JGC-Tecnimont Joint Venture

Page 2: HSEAug2012

Presentation Agenda Project Lost Time Injury Frequency Rate & Recordable Frequency Rate;

Days and Man-hours without LTI and Days and Man-hours without RI;

JV Monthly Medical Consultation for August 2012;

JV Medical Examination for High Risk Workers for August 2012;

Cumulative Up to August 2012, FAC Body Part for the Month of August 2012;

Weather Report for August 2012;

Noncompliance with safe work Issues for the Month of August 2012;

Poor Housekeeping Issues for the Month of August 2012;

Equipment & Tool Issues for the Month of August 2012;

PPE Issues for the Month of August 2012;

JV Risk Assessment Graph, High Medium & Low Risk Analysis;

NM, UC & UA Observation Report and Trend Analysis for JV;

High Risk Summary for August 2012;

Area Violation, Incident Violation for the Month of August 2012;

Safety Moment, Toolbox Meeting, and Safety Alert;

Manpower & Observation Up to August 2012;

Training Man-Hours Up to August 2012;

Action Tracking Register Up to August 2012;

Environmental Implementation for August 2012

Traffic Management for August 2012

Monthly KPI and Target 2010 – 2012;

Safety Achievement for August 2012

Safety Campaign for August 2012

Page 3: HSEAug2012

-0.01

0.00

0.01

0.02

20102011 2012 PTD

0.00

3 0.00

2

0.00

2

LOST TIME INJURY

FREQUENCY RATE - PROJECT

YEARLY STATISTICS

0.00

0.05

0.10

0.15

0.20

2010 2011 2012 PTD

0.13 0.10

0.07 0.07

TOTAL RECORDABLE INJURY RATE

- PROJECT YEARLY STATISTICS

0

5

10

15

8 8 7

11

FIRST AID CASE

COMPARISON TABLE

Lost Time Injury Frequency Rate

Construction Period To Date

Man-Hours 5,140,222 100,064,515

LTI 0 1

LTIR 0.00 0.002 0.01

Days w/o LTI 409 Up to 31/08/2012

Date of Last LTI Case 19-Jul-11

Man-Hours Worked Since Last LTI 60,303,632

Total Recordable Injury Rate

Construction Period To Date

Man-Hours 5,140,222 100,064,515

Recorable Case 0 32

TRIR 0.00 0.00 0.07 0.32

Days w/o Rec.

Case 99

Up to

31/08/2012

Date of Last Rec. Case 19-Apr-12

Man-Hours Worked Since Last RI 21,760,717

0.002

0.01

0

0.02

0.04

LTIR

MONTH

Lost Time Injury Frequency Rate Target LTIR = 0.02

0.07

0.32

0.00

0.20

0.40

0.60

0.80

1.00

1.20

TR

IR

MONTH

Total Recordable Injury Rate Target TRIR = 0.20

RIR, LTI x 1,000,000/man-hours - Company

RIR, LTI x 200,000/man-hours - JV

Page 4: HSEAug2012

0

0

20,000,000

40,000,000

60,000,000

80,000,000

JV Days & Man-Hours without LTI

Up to August 2012

January 7, 2010

Starting Project

up to Aug. 31, 2012

65,443,854

Date of Last LTI Case : 19th July 2011

Page 5: HSEAug2012

0

0

5,000,000

10,000,000

15,000,000

20,000,000

25,000,000

JV Days & Man-Hours without Recordable

Up to August 2012

January 7, 2010

Starting Project

up to Aug 31,

2012

21,900,939

Date of Last RI Case : 19th April 2012

Page 6: HSEAug2012
Page 7: HSEAug2012

JV Monthly Medical Consultation

For the Month of August 2012

687

152

342

12

283

360

2

0

8

1,198

210

30

227

50

149

198

1

0

0

596

0 200 400 600 800 1000 1200 1400

Respiratory Problem (Cold,Cough etc.)

Urinary Tract Infection

Gastro-Intestinal Disorder (Diarrhea Abdominal Pain)

Etc.

Systemic Problem Hypertension Etc.

EENT (Eyes, Ear, Nose and Throat)

Skin Infection / Allergy

First Aid Minor Scratches, Bruises, Laceration,

Abrassions, Insect Bites, Etc.

Major Accident/Injury

Heat Stress

Others, Backache, Muscular Pain, Toothache, Etc.

JGC TCM

Page 8: HSEAug2012

Cumulative

Up to August 2012

MTC,

24

RWC, 7

LTI, 1

Recordable

FAC

467

Reportable

FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case

LTI-Lost Injury Incident

Page 9: HSEAug2012

FAC by Body Part

For the Month of August 2012

Forehead, 8,

73%

Cheek, 1,

9%

Finger, 1,

9%

Foot, 1,

9%

Page 10: HSEAug2012

51

48

56

50

57

53

48 51

52

47

49 51

61

55 52

54

60

52

57

55

57

60

57

52 50

48

51 50

52 51

53

1.0

6.0

11.0

16.0

21.0

26.0

31.0

36.0

41.0

46.0

51.0

56.0

61.0

66.0

Habshan 5 PJ | Daily Weather Report

> 54 Heat Index (Temperature+Humidity)- Heat Stroke

or sunstroke immintent

Extreme Danger

41 - 53 Heat Index (Temperature+Humidity)- Sunstroke, Heat Cramps,

or Heat Exhausion likely Heatstroke possible with prolonged

exposure and physical activity

Danger

August 2012

0

030 2 5 8

Heat Related Illness

Page 11: HSEAug2012
Page 12: HSEAug2012

JV Observation Table

for August 2012

Equipment & Tool

PPE

Poor House Keeping

Noncompliance with safe work

Page 13: HSEAug2012

Noncompliance with safe work (A)

4 4 28 25 46 30 27 12 101 94

136 137 144 154

248 180

972 983

0

200

400

600

800

1000

1200

August 2012-1,619 July 2012-1,706

Page 14: HSEAug2012

Noncompliance with safe work (A) – Others

August 2012 - 983 July 2012 - 972

2

7 9

10

12

12

15

18 29

30

30

37

40

45

47

50

66

74

76

172

191

0 100 200 300

Security

No Banksman

Grating

Falling Object

Restricted Area

STARRT CARD Violation

Signage

Confined Space

Hot Work

Hygiene

Worker Behavior

illumination

Trip/Slip/Fall

No Flagman

Health

Cable Management

Open Hole

Environmental

Access and egress

Barricade

Scaffolding

Page 15: HSEAug2012

Poor House Keeping (B)

21 13 31 36

26 29

81

30

84

194

118

89

167 174

0

50

100

150

200

250

August 2012 - 565 July 2012 - 528

Page 16: HSEAug2012

PPE (D)

7 5

62

41 32

53 67 65

18 15

85

102 94

106 115

161

0

20

40

60

80

100

120

140

160

180

August 2012 - 548 July 2012 - 480

Page 17: HSEAug2012

Equipment & Tool (C)

2 5

20

74

21 27 28

58

30 25

45

32 32

40

31 30

0

10

20

30

40

50

60

70

80

August 2012 - 291 July 2012 - 209

Page 18: HSEAug2012

862

1,173

888 768

1,562

693

0

200

400

600

800

1000

1200

1400

1600

1800

Low Medium High

July 2012 August 2012

July 2012 – 2,923

August 2012 – 3,023

JV Risk Assessment Graph

Page 19: HSEAug2012

High Risk Summary

for August 2012

Equipment & Tool 13 Noncompliance with safe Work 378

Inappropriate safety device 7 Electrical Safety rule 68

Incorrect Usage 1 Excavation Safety 7

No Inspection with tag/sticker 1 Fire Prevention 94

Poor maintenance 1 Lifting and rigging 53

Unauthorized equipment/tool 2 No JSA 4

Wrong equipment/tool 1 PTW 13

Miscellaneous 242 Traffic rule 14

Access and egress 15 Work at height 125

Barricade 56 Poor House Keeping 38

Cable Management 8 Cleaning of rubbish on site 3

Confined Space 1 Hazardous material storage 3

Environmental 31 Material arrangement 4

Falling Object 3 Material on access 24

Grating 14 Waste disposal 4

Health 12 PPE 22

Hygiene 5 Inappropriate Clothes 1

I llumination 2 No Body Harness/Lanyard 12

No Flagman 2 No Ear Protection 1

Open Hole 16 No Eyes/Face Protections 3

Restricted Area 2 No Hand Protections 2

Scaffolding 34 No Hard hat 1

Security 3 No respiratory protection 2

Signage 2

STARRT CARD Violation 3

Trip/Slip/Fall 28

Worker Behavior 5

Page 20: HSEAug2012

Near Miss, Unsafe Act and Unsafe Condition Observation Report

and Trend Analysis for August 2012

1,022

1,901

888

7 0 0 0 0 0

860

2,163

693

11 0 0 0 0 0 0

500

1000

1500

2000

2500

July 2012 August 2012

FAC-First Aid Case | MTC-Medical Treatment | RWC-Restricted Work Case LWC-Lost Work

Case | FAT – Fatality LTI-Lost Time Injury

Page 21: HSEAug2012

Area Violation by Issues

for the Month of August 2012

1

634 Observation Issues

123 Observation Issues

256 Observation Issues

10

1,606 Observation Issues

2 ADS

1 ADS

277 Observation Issues

1 Near Miss

127 Observation Issues

1 Near Miss

3 AD

2 Near Miss

Page 22: HSEAug2012

August-29-2012

Falling Object @ A100

Incident Violation Indicator Area Focus

for the Month of August 2012

July-28-2012

Grating Removal @

Unit 552

1st

3rd

1st

2nd

July-28-2012

Falling Object @ C100

August-25-2012

Struck By @ C100

Page 23: HSEAug2012

Safety Moment for August 2012

Page 24: HSEAug2012

Toolbox Meeting for August 2012

Page 25: HSEAug2012

Safety Alert for August 2012

Page 26: HSEAug2012

18,374

3,023

Manpower Observation

Manpower and Observation

for August 2012

Page 27: HSEAug2012

179,157

Total Training Man-Hours 1,745,314

Up to August 2012

Page 28: HSEAug2012

Training Man-hours Completed 179,157

for August 2012

HOUR CRAFT

INDUCTION

Induction

Training

TCM JGC1,124

1,012 60

130

PERMIT TO WORK, LOCKOUT TAG OUT

& SUPERVISOR SKILL LEADERSHIP

WORKSHOP

Supervisor Training

TCM JGC

STARRT/TOOLBOX

MEETING/COACHING

Site Training

TCM JGC103,887

83,871

WORK AT HEIGHT

STARRT & JSA

CONFINED SPACE ENTRY

SAFE DRIVING

FIRE FIGHTING

IIF Orientation

Heat Stress

SAFE USE OF HAND GRINDER

Inert GAS

ELECTRICAL SAFETY

HAZARD IDENTIFICATION…

Specific

Training

TCM JGC

3,042

3,854

Page 29: HSEAug2012

Action Tracking Register Up to August 2012

8,994

934 414

195 188 36 96 108 17

8,921

916 413

176 185 36 90 108 17 73 18 1 19 3 0 6 0 0 0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

Safety

Walkdown

JV Site Audit GASCO

Observation

JV HSE

Meeting

JV Food Audit Corporate

Audit

Hygiene and

Sanitary

Facilities

JV Camp

Deaths

2012 Review

CAR

July 19, 2011

Fatality

IncidentRaised Closed Open

10,982 10,862

120

Total Action Tracking

Register

Page 30: HSEAug2012
Page 31: HSEAug2012

0

0.01

0.02

0.03

Lost time Injury Frequency Rate

Actual LTIR Target LTIR

0.00

0.20

0.40

0.60

0.80

1.00

1.20

Total Recordable Injuries Rate

Actual RIR Target RIR

Monthly KPI and Target 2010 – 2012 Up to August 2012

0

1

Fatality Rate

Actual Fatality Target Fatality

0500

1000150020002500300035004000

Observation + Near Misses Cases

Actual (Observation + Near Misses)

Target (Observation + Near Misses)

Target 0

Target 0.02

Target 0.20 Target >1000

1

0.002

0.06

3,023

Page 32: HSEAug2012
Page 33: HSEAug2012

Coaching Activities : Food on Site for August 2012

110

141

580

COACHING

Foreman

Attendees

Page 34: HSEAug2012

Hazard Hunt Falling Object for August 2012

20

Walk down

HSE Officer

86

84

105

65

135

35

Hazard Hunt

Corrective Action

TCM JGC

Closed Pending

Management

Page 35: HSEAug2012

Worker Safety Culture Activities

5 Months without Recordable Incident

• STARRT

(Exercise/TBT/STARRT)

• IIF Patrol Involvement

• Walk down Participation

• Coaching Activities

• Hazard Search Event

Page 36: HSEAug2012
Page 37: HSEAug2012

Safety Campaign Materials

All safety engineers (TCM-JGC) will conduct The Hazard Hunt applicable to all locations especially on elevated areas found with Pee Bottle and left over food. Hazard Hunt day on September 1 to 15, 2012

All safety engineers (TCM-JGC) will conduct The Hazard Hunt applicable to all locations, for Fire Protection Alert on September 16 & 30, 2012

STARRT (TCM-JGC) will conduct every morning 20 Minutes change an ordinary day into a successful DAY

For September 2012

Page 38: HSEAug2012

by Unsafe Condition

EXERCISE/TBT/STARRT minutes change an ordinary day

into a successful DAY

Page 39: HSEAug2012

Target 100% STARRT Culture Activities

Page 40: HSEAug2012

SAFETY FOR LIFE