HP BELT DRIVE AIR COMPRESSORS

www.itmtools.com.au

Ver: 1.0

OPERATOR’S MANUAL

BELT DRIVEAIR COMPRESSORS

2.5HP

3.0HP

TM354-22050 (2.5Hp, 50Ltr Tank)

TM351-22050 (2.5Hp, 50Ltr Tank)

TM351-30050 (3.0Hp, 50Ltr Tank)

TM351-25090 (2.5Hp, 90Ltr Tank)

TM351-25060 (2.5Hp, 60Ltr Tank)

TM351-30090 (3.0Hp, 90Ltr Tank)

TM351-30060 (3.0Hp, 60Ltr Tank)

BELT DRIVE COMPRESSOR OPERATOR’S MANUAL

TABLE OF CONTENTS

2

Safety Information ............................................................................................... 3

Package Contents ............................................................................................... 8

Preparation .......................................................................................................... 8

Assembly Instructions .......................................................................................... 9

Operating Instructions ........................................................................................ 11

Care and Maintenance ....................................................................................... 12

Troubleshooting .................................................................................................. 13

Replacement Parts List ...................................................................................... 14

LIMITED WARRANTY

Industrial Tool & Machinery Sales (hereinafter referred to as ITMS) will, within twelve (12) months from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship.This warranty is void if the item has been damaged by accident, neglect, improper service or other causes not arising out of defects in materials or workmanship. This warranty does not apply to machines and/or components which have been altered, changed, or modified in any way, or subjected to overloading or use beyond recommended capacities and specifications. Worn componentry due to normal wear and tear is not a warranty claim. Goods returned defective shall be returned prepaid freight to ITMS or agreed repair agent, which shall be the buyer’s sole and exclusive remedy for defective goods. ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or parts to and from ITMS or the service agent or dealer, such costs are not included in this warranty.

Our goods come with guarantees which cannot be excluded under the Australian Consumer Law. You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

THE MANUFACTURER RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE.

Warranty .................................................................................................................... 2

Product Specifications ............................................................................................... 4

Safety Instructions ..................................................................................................... 5

Getting Started ........................................................................................................... 7

Maintenance .............................................................................................................. 8

Trouble Shooting ....................................................................................................... 8

Motor Parts Breakdowns ........................................................................................... 9

PRODUCTS IMPORTED AND DISTRIBUTED NATIONALLY BY:

INDUSTRIAL TOOL & MACHINERY SALES18 BUSINESS ST, YATALA QLD 4207T: 07 3287 1114 E: [email protected]: 07 3287 1115 W: www.itmtools.com.au

TRADEMASTER

Magnetic Base Drilling Machines

Tools and Machinery

AIR2 www.itmtools.com.au


Please read and understand this entire manual before attempting to operate the product.

Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment. When using air tools, basic safety precautions should always be followed to reduce the risk of personal injury.

Air Filters

Oil Sight Glass

Compressor Pump

Pressure Switch

Motor

Filter / Regulator and Outlets

Tank

Tank Drain Valve

SAFETY INFORMATION!

ITM air compressors are manufactured to AS1210 Standards.This air receiver is registered with WorkSafe Australia to comply with plant

registration regulations in Australia.

3www.itmtools.com.au


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4 www.itmtools.com.au


Before attempting to operate this compressor the following basic safety precautions should always be taken to reduce the risk of fire and personal injury. It is important to read the instruction manual to understand the application, limitations and potential hazards associated with any tool. They are designed for the safety of yourself and others, ensuring a long and trouble free service life from your machine.

Work Areaa. Keep work area clean and well lit. Cluttered and dark areas invite accidents.b. Floors should be kept clean and free from rubbish. Special care should be taken if the

floor is slippery due to sawdust or wax.c. Keep children and bystanders away while operating a compressor. Distractions can

cause you to lose control.d. Do not use compressor in areas where there is a risk of explosion or fire from

combustible materials, flammable liquids, e.g., paint, varnish, petrol etc or flammable gases and dust of an explosive nature.

Electrical Safetya. Power tool plugs must match the outlet. Never modify the plug in any way. Do not

use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

b. Do not expose the compressor to rain or wet conditions. Water entering the electric motor will increase the risk of electric shock.

c. Do not abuse the cord. Never use the cord for pulling or unplugging the compressor. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

Personal Safetya. Stay alert, watch what you are doing and use common sense when operating a

compressor. Do not use while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating this compressor may result in serious personal injury.

b. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes or hearing protection used for appropriate conditions will reduce personal injuries.

c. Avoid accidental starting. Ensure the switch is in the off-position before plugging in. d. Do not overreach. Keep proper footing and balance at all times. This enables better

control of the power tool in unexpected situations.e. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and

gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

GENERAL SAFETY RULES FOR OPERATION



General a. Do not operate the compressor without the belt guard being correctly fitted.b. Do not attempt to modify the compressor in any way. c. The use of any tool or accessory other than those designed for use with compressed

air could result in injury to the operator. d. The output pressure of the compressor should be adjusted to the design pressure of

the air tool or accessory being used. e. Always check that the output of the compressor does not exceed the maximum

pressure for any attached tool or accessory. f. Repairs should only be carried out by qualified persons using original spare parts.

Failure to do so may result in considerable danger to the user.

Breathable Air Warning This compressor/pump is not equipped and should not be used to supply breathing quality air for any application of air for human consumption.

Check Damaged Parts Before using the compressor it should be carefully checked to determine that it will operate properly and perform its intended function. Check for the correct alignment of moving parts ensuring they do not bind. Check for broken or missing parts and have them replaced or repaired at an authorised service centre. Check any other condition that may affect the operation of the compressor. A guard or any other part of the compressor that is damaged should be properly repaired or replaced by an authorised service centre.

Disconnect Compressor Ensure that the compressor is disconnected from the mains supply and the tank is empty when not in use, before servicing, lubricating or making adjustments to air lines when changing accessories such as blades, bits, nails and cutters on air tools.

Avoid Unintentional Starting Ensure that the switch is in the OFF position before plugging the compressor into the mains supply.

Turning The Compressor ON And OFF Only turn the compressor on and off by using the knob on top of the pressure switch, do not leave it on and switch the compressor on or off from the power supply. Turning the unit on and off from the mains supply only will result in damage to the motor and void warranty as the pressure switch has an additional function to purge the air trapped in the delivery pipe when the motor is turned off. This minimises the load on the motor when it is next started.

GENERAL SAFETY RULES FOR OPERATION



Assembly This air compressor requires some minor assemble before it can be used. Locate the accessory pack/s. These should contain : 1. Wheel/s and axle set. 2. Rubber stoppers.3. Air filters. 4. Oil filler breather.

Position the unit on a even surface:1. Fit the wheel/s to the unit.2. Fit the rubber stoppers to the legs of the unit.3. Remove the plastic transit plugs from the cylinder heads and screw in the plastic air

filters.4. Remove the plastic transit plugs from the pump oil filler hole and screw in the oil filler

breather.

Oil Warning : Check the oil level before using the compressor.

Check the oil level. If necessary add oil until it reaches the red mark on the sight glass. Do Not over fill.

NOTE: The oil must be changed after the first 10 hours of operation then every 50 hours thereafter. Recommended compressor oil:

(Suitable for room temperature ranging from +5°C to +25°C)

GETTING STARTED

Highest level

Lowest level

Sight Glass

Oil Filler

AGIP DICREA100 MOBIL RARUS 427BP ENERGOL CS100 FINA EOLAN AC 100SHELL COREMA OIL H10 CASTROL AIRCOL PD100ESSO EXXC OLUB 150 TOTAL CORTUSA 100FUCHX RENOLIN 104L VG 100 API CM-8XIP CALATIA OIL ISO 100



TROUBLE SHOOTING

Ensure the compressor is disconnected from the power supply when performing maintenance tasks to avoid injury.

MAINTENANCE REQUIRED FREQUENCYCheck pump oil level Before each useDrain the condensation from the air tank Before each useCheck for loose nuts / bolts and tighten Before each useCheck for air leaks Before each use

Remove air filter and clean (or replace as required) WeeklyCheck belt tension Weekly

Change pump oil Every 6 MonthsTighten cylinder head bolts Every 6 MonthsClean and check non return valve Every 6 Months

TROUBLE POSSIBLE CAUSES REMEDIESMotor unable to run or running slow

• Fault in line, or voltage insufficient • Power wire too thin or too long • Fault in pressure switch • Fault in motor• Sticking of main compressor

• Check the line• Replace the wire• Repair or replace• Repair or replace• Check and repair

Sticking of main compressor

• Moving parts burnt due to the oil insufficient

• Moving parts damaged, or stuck by foreign body

Check crankshaft, bearing, connecting rod, piston, piston ring, etc. and replace if necessary

Excessive vibration or abnormal Noise

• Connecting part loose• Foreign body got into main

compressor• Piston knocking valve seat • Moving parts seriously worn

• Check and retighten• Check and clean away• Replace with thicker paper gasket• Repair or replace

Pressure insufficient or discharge capacity decreased

• Motor running too slow• Air filter choked up• Leakage of safety valve• Leakage of discharge pipe• Sealing gasket damaged • Valve plate damaged, carbon

buildup or stuck • Piston ring and cylinder worn or

damaged

• Check and remedy• Clean or replace the cartridge• Check and adjust• Check and repair• Check and replace• Replace and clean• Repair or replace

Excessive oil consumption

• Oil level too high • Breath pipe choked up • Piston ring and cylinder worn or

damaged

• Keep the level within set range• Check and clean• Repair or replace

WARNING!



TM359-022 Parts Breakdown Pump Belt Driven, 2.2HP V-twin. For use with TM351-22050

Pump Belt Driven

Date：Oct 2020 Version：00

No. Q.ty Part no. Part Name Part Name1 1 320N000803561 Hex.Bolt2 5 3490080000000 Sp.Washer3 1 4512040000350 PL.Washer4 1 7111270A10000 Flywheel5 1 320N000802561 Hex.Bolt6 1 3400230470100 Oil seal7 1 567FE01700000 Front Cover8 1 0830PL0110000 breather9 1 2430000062050 Bearing 620510 1 3423051000000 Gasket, Front support11 1 2980060200000 Key12 1 23101700QZ036 Crankshaft13 1 2436204000000 Bearing 620414 1 566FE01700000 Crankcase15 1 3231DN0060000 Plug16 1 2450DN0200000_1 O ring17 1 2450DN0200000 Oil sight glass18 2 756PLHM000004 Air filter assembly

Model: TM359-022

Type : 2.2 HP V-Twin



No. Q.ty Part no. Part Name Part Name18.1 2 756PLHM000004_1 Case18.2 2 756PLHM000004_3 Element 18.3 2 756PLHM000004_3 Case18.4 2 756PLHM000004_4 Screw19 1 084YE01600000_1 O ring20 1 084YE01600000 Oil cap21 1 263DN00802200 Soft start valve22 1 30603CU010001 3-way Nipple23 1 3260180000000 Nut, Tuve24 1 7462012025000 aluminum tube25 2 320N200501011 Hex.Bolt26 2 7822015000000 Oil finger27 2 2361273001080 Connecting rod28 4 337M000831000 Circlip29 2 2351270440000 Piston pin30 2 2330051000000 Piston31 2 2340051000000 Piston Ring Kit

31.1 2 2340051000000_1 Compression Ring31.2 2 2340051000000_2 Scraping ring31.3 2 2340051000000_3 Oil Ring32 1 322NF00803200 Stud Bolt33 8 321N000800001 Hex.Nut34 4 3490080000000 Sp.Washer35 2 2390051046000 Cylinder36 2 3421051000000 Gasket, Valve37 4 2400FE0510000 Valve plate38 4 2410510000000 Blade, Valve39 2 3470510000000 Gasket, Valve blade 40 2 3420051000001 Gasket, Cylinder cover41 1 30603CU010000 3-Way manifold nipple42 8 320N0006055F6 Hex.Bolt43 8 3490060000000 Sp.washer44 2 238AL04710000 Cylinder head

TM359-022 Parts Breakdown Pump Belt Driven, 2.2HP V-twin. For use with TM351-22050



TM359-027 Parts Breakdown Pump Belt Driven, 2.5HP V-twin. For use with TM351-25060, TM351-25090

Pump Belt Driven

Date：OCT 2020 Version：00

No. Q.ty Part no. Part Name Part Name1 1 320N000803561 Hex.Bolt2 1 3351035000000 PL.Washer3 1 294FE267A1000 Flywheel4 4 320N000802561 Hex.Bolt5 5 3490080000000 Sp.Washer6 1 3400230470100 Oil seal7 1 0830PL0110000 Breather8 1 567FE02500000 Front Cover9 1 3483051000002 Gasket, Front Cover10 1 2436205000000 Bearing 620511 1 2980200060000 Key12 1 2310170000001 Crankshaft13 1 2436204000000 Bearing 620414 1 566FE02500001 Crankcase15 1 3231DN0060000 Plug16 1 2450DN0200001_1 Sealing17 1 2450DN0200001 Oil sight glass18 2 3482065000002 Cylinder gasket19 1 3383000160000 O ring

TM359-027

Type : 2.5HP V-Twin



No. Q.ty Part no. Part Name Part Name20 1 084YE01600000 Oil cap21 8 322NF00803200 Stud Bolt22 8 321N000800001 Hex.Nut23 2 2390065048000 Cylinder24 2 2361453001080 connecting rod25 2 2351450560000 Piston pin26 4 337M001031000 Circlip27 2 2330065000000 Piston28 2 2340065000001 Piston ring Kit

28.1 2 2340065000001_1 Scraping Ring28.2 2 2340065000001_2 Compression Ring28.3 2 2340065000001_3 Oil Ring29 2 3481065000000 Gasket, Valve30 2 2400FE0650001 Valve Seat131 2 3470650000000 Gasket, Valve blade 32 4 2410065000002 Blade, Valve33 2 2400FE0650000 Valve seat234 2 3480065000000 Gasket, Cylinder cover35 2 2460FEZX00003 Air filter Ass'y

35.1 2 321N500500000 Nut,Intake filter35.2 2 2460FEZX00000_4 Filter Cover35.3 2 2460FEZX00000_3 Element35.4 2 2460FEZX00000_2 Filter case35.5 2 2460FEZX00000_1 Screw,Intake filter36 8 349N100800000 SP.washer37 8 320N200804011 Hex.socket screw38 2 320N200605011 Hex.socket screw39 2 349N100600000 SP.washer40 2 238AL06510007 Cylinder head41 1 30603FE015000 3-way manifold nipple42 1 312AL01202450 Aluminium tube43 2 3260180000000 Sleeve nut44 1 30602FE015000 Elbow fitting

TM359-027 Parts Breakdown Pump Belt Driven, 2.5HP V-twin. For use with TM351-25060, TM351-25090



TM359-035 Parts Breakdown Pump Belt Driven, 3HP Single. For use with TM351-30050Date：Oct 2020 Version：00

No. Q.ty Part no. Part Name1 1 320N0008030F0 Hex.Bolt2 13 349FE00800000 SP.Washer3 1 4512040000350 PL.Washer4 1 294FE280A1000 Flywheel5 1 2980300080000 Piston pin6 8 320N100501661 Hex.Bolt7 1 3400250350070 Oil seal8 1 568AL03200001 Front Support9 2 3425055000002 Gasket

10 2 2436205000000 Bearing620511 1 2310320000000 Crankshaft12 2 2361453701050 Connecting rod13 4 337M001031000 Circlip14 2 2351450560000 Piston pin15 2 2330065000000 Piston16 2 2340065000001_3 Oil Ring17 2 2340065000001_2 Scraping Ring18 2 2340065000001_1 Compression Ring19 2 2340065000001 Piston ring kit

ModelPump Belt Driven ： TM359-035

Type: 3HP Single



No. Q.ty Part no. Part Name20 1 0830PL0170002 Breather21 1 0830PL0170002_1 O-Ring22 1 3390000000001 Seal ring23 6 320N200802511 Hex.Socket Bolt24 1 566AL03200000 Crankcase25 1 568AL03200000 Bearing cover26 1 2450DN0150001_1 Gasket27 1 2450DN0150001 Oil Sight Glass28 1 33900000MFQ06 Seal ring29 1 7822015001780 Lower Cover30 12 320N100501261 Hex.Bolt31 1 756PLHM000000 Air filter Ass'Y31.1 1 727PLHM100001 Filter cover31.2 1 4152001500254 Element31.3 1 727PLHM200001 Filter case32 1 569AL05500000 Cylinder head33 6 320N200804511 Hex.Socket Bolt34 1 3424055000001 Gasket,Radiator35 1 5700000000001 Radiator36 2 3490060000000 SP.Washer37 2 320N200601661 Hex.Bolt38 1 30601FE015000 Nipple39 1 3420065000001 Gasket, Cylinder head40 1 2401FE0550001 Valve plate42 1 2410065000002 Valve Blade41 1 3470650000000 Gasket, Cylinder cover43 1 3421065000006 Gasket, Valve44 1 2391065058000 Cylinder

TM359-035 Parts Breakdown Pump Belt Driven, 3HP Single. For use with TM351-30050



TM359-039 Parts Breakdown Pump Belt Driven, 3HP Triple For use with TM351-30060, TM351-30090

Pump Belt Driven

Date： OCT 2020 Version：00

No. Q.ty Part no. Part Name1 1 320N000803061 Hex.bolt2 1 4512040000120 PL. washer3 1 294FE370B2000 Fly wheel4 4 320N000802561 Hex.bolt5 29 3490080000000 Sp.washer6 1 3400230470100 Oil Seal7 1 567FE03600000 Front cover8 1 3423051000000 Gasket9 1 0830PL0110000 Breather

10 2 2436205000000 bearing11 1 2980200060000 key12 1 2310360000001 Crankshaft13 1 566FE03600001 Crank case14 1 30603FE015000 3-way manifold nipple15 4 3260270000000 Sleeve nut16 2 312CU01202000 Copper tube17 1 312CU01202000 Plug18 1 2450DN0200000_1 O-Ring

TM359-039

Type : 3HP Triple



No. Q.ty Part no. Part Name19 1 2450DN0200000 Oil sightglass20 3 3420065000000 Cylinder gasket21 3 238AL06510007 Cylinder22 1 084YE01600000_1 O-Ring23 1 084YE01600000 Oil Cap24 1 30602FE015000 2-way manifold nipple25 12 322NF00803200 Stud Bolt26 12 321N000800001 Hex.Nut27 3 2361453001080 Connecting rod28 3 2330065000000 Piston29 6 337M014501000 Circlip30 3 2351450560000 Piston pin31 3 2340065000000 Piston Ring Kit

31.1 3 2340065000000_1 Compressor Ring31.2 3 2340065000000_2 Scraping Ring31.3 3 2340065000000_3 Oil Ring32 3 3421065000003 Gasket Valve33 3 2400FE0650001 Valve Seat 234 6 2410065000002 Valve blade35 3 3470650000000 Gasket Valve36 3 2400FE0650000 Valve Seat137 3 3420065000000 Gasket,Cylinder cover38 3 756PLHM000005 Air filter Ass'y

38.1 3 727PLZX200000 Screw,Intake filter38.2 3 246200ZX00000 Filter case38.3 3 727PL00000000 Element38.4 3 727PLZX100000 Filter Cover38.5 3 321N500500000 Nut,Intake filter39 1 30603FE015000 3-Way manifold nipple40 3 238AL06510007 Cylinder head41 12 320N200804011 Hex.Socket bolt42 3 3490060000000 Sp.washer43 3 320N200605011 Hex.Socket bolt

TM359-039 Parts Breakdown Pump Belt Driven, 3HP Triple For use with TM351-30060, TM351-30090


Documents

HP BELT DRIVE AIR COMPRESSORS