HP-4 Direct Curved Installation Instructions

HP-4 Direct Curved Installation Instructions

1 of 12

© 2021 FINELITE, INC. ALL RIGHTS RESERVED. Form

- 98571 V3 EFFECTIVE DATE: 09/21

• All power connections should be installed according to local/national codes by a Certified Electrician.

• This installation requires proper support as each luminaire is being installed.

• DO NOT attempt to join luminaires together on the floor. Damage may result when lifted.

NOTES

HELPFUL VIDEOS

0-10V Dimming

SimplePlug-Together

Wiring

Curved Joints

EffortlessAccess

Overview

Prot

ecte

d by

one

or m

ore

US P

aten

ts: 8

9156

13; D

702,

391;

D70

2,39

0; D

700,

732

Finelite, Inc. • 30500 Whipple Road • Union City, CA 94587-1530 • (510) 441-1100 • Fax: (510) 441-1510 • www.finelite.comThis is a hypothetical build to show the capabilities of this luminaire family and mount type. Your build may vary.

Step 1Mounting & SuspensionPages 2-3

Step 2Identification & PreparationPage 4

Step 6Securing Luminaire Joints

Page 10

Step 7Closing LuminairesPages 11-12

Step 3Opening Luminaires

Pages 5-6

Step 4Mounting Luminaires to StructurePages 7-8

Step 5Joining Luminaires

Page 9




2 of 12

Step 1 - Mounting & Suspension

Mounting Options

Option 1T-Bar Mounting - GridBox™ and Caddy Clips

• Install GridBox™ and electrical conduit at feed locations.• Install caddy clips at mounting point locations.• All caddy clips are to be secured to structure, per local building codes.

Option 2Drywall (C4) or other hard surfaces* - J-Box and Anchor Bolts

• Install J-Box and electrical conduit at feed locations.• Install anchor bolts at mounting point locations.• All anchor bolts are to be secured to structure, per local building codes.

* Other hard surfaces include: wood, sheet metal panels, steel beams, concrete or masonry. Use hardware appropriate for each surface material type.

GridBox™ (provided)

1/4"-20 Anchor Bolt (by others)

Caddy Clip (provided)

J-Box (by others)

Curved Starter (180°)ID: 1

Curved Joiner (90°)ID: 2

Joiner/EnderID: 3

Endcap

GridBox™(provided)

1/4"-20 Anchor Bolt(by others)

J-Box(by others)

Caddy Clip(provided)

Mounting Option 1 Mounting Option 2

or or or or or or

CONTINUED

Suspension Locations

Refer to Record Drawings and building plans to determine exact mounting, suspension points, and power feed locations.

Use drawings on page 3 as measurement references.




3 of 12

Step 1 - Mounting & Suspension

Suspension Locations

Refer to Record Drawings and building plans to determine exactmounting, suspension points, and power feed locations.

NOTE: These drawings are not to scale.

24"

48"

75

-3/8"

18" 56-5/8"

37-1

1/16

"

37-11

/16"

28-9/

16"

18-7/

8"

9-3/

8"14

-1/8

"18

-7/8

"

4D-180

3D-180

2D-180

4D-45

3D-45

2D-45

4D-90

3D-90

2D-90

= Additional suspension point for non-standard configurations

= Suspension point

36"

24"

12"

24"

18"

24"

6-7/16"

4-11/16"

2-15/16"2-15/16"

6-7/16"

11-5/16"

7-1/16"7-1/16"

4-11/16"

15-9/16"

11-5/16"

18"

12" 6-5/16"

8-1/8"

12-11/16"

9-7/8"

15-9/16"17"

8-1/2"12"

22"

10"

16"

22"

10"

16"




4 of 12

ABC Corporation - A12345

HP-4 D - 32' - S - 835 - 120V - SC

HP-4 D - X'ID: 1

STARTER

A. Identify Luminaires

Factory Order NumberJob Name

Unique LuminaireID Number

Full Catalog Order ID

Luminaire Section Type

Luminaire Type and/or Run Length

Kitted Hardware• Finelite has provided

items listed here, with their Finelite part numbers. These items can be found in separate boxes shipped with the luminaire.

• Account for all parts and set aside until they are needed.

• All other hardware needed for this installation will be by others.

Caddy ClipC1 Ceiling - Part# 94001C2 Ceiling - Part# 94020C3 Ceiling - Part# 94029Mounting & Suspensionp. 2, Step 1

2" Drywall Support CanopyPart# 94017Mounting Luminaires to Structurep. 7, Step 3

5" Canopy

5" Dual Feed Canopy

Part# 94085

Part# 94145 Mounting Luminaires to Structure p. 7-8, Step 3

GridBox™

Dual GridBox™

Part# 89159

Part# 89199 Mounting & Suspension p. 2, Step 1 Mounting Luminaires to Structure p. 8, Step 3

Safety CrimpPart# 94514Closing Luminairesp. 11, Step 7

3-1/2" Canopy

3-1/2" Dual Feed Canopy

Part# 89191

Part# 89192Mounting Luminaires to Structurep. 7-8, Step 3

2" T-Bar Support CanopyPart# 89193Mounting Luminaires to Structurep. 7, Step 3

Mounting Option 2Mounting Option 1

Cable Bushing

Aircraft Cable

Part# 94014

50" - Part# 94515-12 (Std.)100" - Part# 94515-14150" - Part# 94515-18Mounting Luminaires to Structurep. 7, Step 3Closing Luminairesp. 11, Step 7

Slip Ring w/ Set ScrewPart# 94015Mounting Luminaires to Structurep. 7, Step 3

Yoke Bracket

Washer

#10-32 x 5/8" Screw

Part# 47130

Part# 94111

Part# 94144Securing Luminaire Jointsp. 10, Step 6

• Identify all luminaires by their ID label that can be found on the box and inside the luminaire.• NOTE: Exact location of labels in these areas may vary.• Remove all luminaires from their box.• Refer to Record Drawings that can be found in the hardware kit.

Step 2 - Identification & Preparation

B. Remove Diffuser

Putty Knife(Outer Edge)

Diffuser Diffuser

Protective Bag

Backplate

ID Label

ID Label

Top-Down View

• NOTE: Maximum width of putty knife is 2 inches. • 1. To release diffuser, carefully slide putty knife between outer edge of diffuser and luminaire.• 2. Then, directly across from you carefully slide putty knife between inner edge of diffuser and luminaire.• 3. Work your way around outer edge of diffuser to fully release it from luminaire.• Keep diffuser inside protective bag.• Set aside diffuser to prevent it from getting dirty or damaged.• Ensure diffuser can be clearly identified back to corresponding luminaire.




5 of 12

Step 3 - Opening Curved Luminaires

Putty Knife Option

Release Curved Backplates

• Release backplates from clips by sliding the blade of a putty knife behind backplate edges.• To use a flathead screwdriver: From inside backplate, press end of screwdriver against the clip until the backplate is released.

• CAUTION: Be careful when removing backplates. They may be connected by wiring harnesses. Do NOT remove double diffusers.• Carefully remove backplates.• Keep backplates hanging with safety cables connected.

Flathead Screwdriver Option

Backplate

Backplate

CONTINUED

Double Diffuser (Do NOT Remove)

Safety Cable

Backplate

CAUTION

Be careful when removing backplates. They may be connected by wiring harnesses. Do NOT remove double diffusers.

Top-Down ViewTop-Down View

Clip

Putty Knife

Backplate

FlatheadScrewdriver

Clip

Backplate




6 of 12

Step 3 - Opening Straight Luminaires

EffortlessAccess

Release Straight Backplates

• Release the backplates from clips by sliding the blade of a putty knife behind backplate edges.• To use a flathead screwdriver, press end of screwdriver (from inside the luminaire) against the clip, until the backplate is released.

• CAUTION: Be careful when releasing backplates. Do NOT remove double diffusers. • Carefully rotate backplate out at the joint only and let it hang from luminaire body.

Backplate

Backplate

Putty Knife Option

Flathead Screwdriver Option

Clip

Putty Knife

Backplate

FlatheadScrewdriver

Clip

Backplate

Top-Down View Top-Down View


Backplate

Clip

CAUTION

Be careful when releasing backplates. Do NOT remove double diffusers.




7 of 12

Step 4 - Mounting Luminaires to Structure

• Slide canopy appropriate for electrical type options onto mounting bolt (anchor bolt or caddy clip bolt).

• (Option 2 only) Thread the slip ring onto anchor bolts and secure with set screw at mounting locations.

• Thread the bushing/cable assembly onto mounting bolts.• While properly supporting luminaires, maneuver luminaires to ceiling and insert cables

into cable grippers to support luminaires from ceiling.• Level each luminaire to desired height by depressing top of grippers to adjust cable lengths.• Determine which electrical option will be used.

• Slide canopy appropriate for electrical type options onto mounting bolt (anchor bolt or caddy clip bolt).

• (Option 2 only) Thread the slip ring onto anchor bolts and secure with set screw at mounting locations.

• Thread the bushing/cable assembly onto mounting bolts.• While properly supporting luminaires, maneuver luminaires to ceiling and insert cables

into cable grippers to support luminaires from ceiling.• Level each luminaire to desired height by depressing top of grippers to adjust cable lengths.

3-1/2" Canopy(provided)

5" Canopy(provided)

2" Drywall Support Canopy(provided)

2" T-Bar Support Canopy(provided)

Mounting Option 1 (shown) Mounting Option 2

Bushing/Cable Assembly(provided)

Slip Ring w/ Set Screw(provided)

A. Mount Luminaires to Structure

Curved StarterElectrical Options Straight Joiner


Mounting Bolt(see options, p.2)

Gripper(attached)

Option 1GridBox™

Option 2J-Box

Slip Ring

Support Canopy (provided)

CONTINUED


J-Box(by others)


Mounting Bolt(see options, p.2)

Support Canopy (provided)

Feed Canopy (provided)

Gripper(attached)

Depress to release locking mechanism

Level Luminaire




8 of 12

0-10V Dimming

Step 4 - Mounting Luminaires to Structure

3-1/2" Canopy(provided)

5" Canopy(provided)

Mounting Option 1 Mounting Option 2

WIRING LEGEND

Black Hot Line Voltage

White Neutral Line Voltage

Green Ground

Pink Dimming 0-10V DC

Purple Dimming 0-10V DC

Option 1GridBox™

Option 2J-Box

3-1/2" Canopy (provided)

Gridbox™ (provided)5" Canopy (provided)

J-Box (by others)

• (Option 1) Feed power cord through the 3-1/2" canopy and connect wires inside the GridBox™.• (Option 2) Feed power cord through the 5" canopy and connect wires inside the J-Box.

B. Make Electrical Connections


J-Box(by others)




9 of 12

Step 5 - Joining Luminaires

Curved Joiner/Ender Straight Joiner/Ender

Curved Starter

CAUTION

Once luminaires are aligned together, joiner luminaire is not yet secure. Ensure it does not slide off as it rests on the curved starter luminaire.

CAUTION

Once luminaires are aligned together, joiner luminaire is not yet secure. Ensure it does not slide off as it rests on the curved joiner luminaire.

• Align curved joiner/ender with aligner sleeves on curved starter and slide together. Be careful not to damage any wiring.• If necessary, lift both luminaires, then slide together.

• Align straight joiner/ender with aligner sleeves on curved joiner and slide together. Be careful not to damage any wiring.• If necessary, lift both luminaires, then slide together.

Join Luminaires

Curved to Curved Straight to Curved

Aligner Sleeve

Aligner Sleeve

Bottom-Up View

Curved Joiner

Curved Joints




10 of 12

Step 6 - Securing Luminaire Joints

B. Make Electrical Connections

• Connect plug-together wiring.

A. Secure Joint with Yoke Brackets

Cross Section View

• NOTE: Straight to curved uses the same joining method as curved to curved (shown). • Before installing yoke brackets, ensure the joining ends of luminaires meet flush and square.• CRITICAL: Ensure yoke brackets properly engage with aligner sleeves.• Secure joint by threading (but not yet tightening) yoke screws through yoke brackets and

washers and into the aligner sleeves.• Level each luminaire to desired height by depressing top of grippers to adjust cable lengths.• Tighten yoke screws¹ until joint seam of luminaires is closed.

Yoke Screw (provided)

Yoke Bracket (provided)

Washer (provided)

Aligner Sleeve

SimplePlug-Together

Wiring

Level Luminaires

Plug-Together Wiring

¹ Screwdriver with 6" bit required.

Bottom-Up View Bottom-Up View

Yoke Bracket w/ Screw and Washer#10-32 x 5/8" (provided)

Curved Joints

Depress to release locking mechanism




11 of 12

Step 7 - Closing Luminaires

• Remove #8 screw and cover plate to gain access to safety cable. • Loop aircraft cable through safety crimp.• Crimp, cut excess cable, and tuck back into luminaire body. • Reinstall cover plate and #8 screw. Typical for each aircraft cable on curved luminaire.

A. Crimp Safety Cable

Cover Plate

#8 ScrewSafety Crimp (provided)

Aircraft Cable (provided)

Top-Down View

Safety Crimp(provided)

Safety Crimp(provided)

End Plate

Plate Screw

Aircraft Cable (provided)

• Loosen (but do not remove) plate screw and slide end plate open to gain access to safety cable.• Loop aircraft cable through safety crimp.• Crimp, cut excess cable, and tuck back into luminaire body. • Close end plate and tighten plate screw to secure. Typical for each aircraft cable on straight luminaire.

Curved Straight

CONTINUED

Reinstall Cover Plate

Cover Plate

1

2




12 of 12

B. Replace Backplates C. Replace Diffusers

• CAUTION: Be careful when replacing backplates. There may be preinstalled double diffusers that should stay in place.

• Reinstall curved backplates by pushing up into luminaire body and snapping back into clips.

• CAUTION: Be careful when replacing backplates. There may be preinstalled double diffusers that should stay in place.

• Reinstall straight backplates by rotating into luminaire body and snapping back into clips.

Step 7 - Closing Luminaires

Curved Straight


Backplate

Safety Cable

Backplate


• NOTE (STRAIGHT LUMINAIRE ONLY): If your installation includes a battery backup, please see addendum (98333) that should be included with your kitting package.

• FOR SENSOR (STRAIGHT LUMINAIRE ONLY): If luminaire contains a sensor at joint, refer to page 5 of Sensor Addendum before Closing Luminaires.

• CAUTION: Wear gloves to keep diffuser surface clean.• CRITICAL: Be sure to install correct diffuser to its corresponding luminaire ID.• Carefully remove diffusers from protective plastic bag.• Install diffusers by snapping into place.• Turn power on to luminaire.

Diffuser

Bottom-Up View Bottom-Up View

CAUTION

Be careful when replacing backplates. There may be preinstalled double diffusers that should stay in place.

CAUTION

Be careful when replacing backplates. There may be preinstalled double diffusers that should stay in place.

Documents

HP-4 Direct Curved Installation Instructions