HOW03 - Containerized Packaging

Eclipse Computing (Thailand) Ltd

TOPIC: CONTAINERIZED PACKAGING

PURPOSE & PREREQUISITE

ทำ��ก�รก��หนด Container packaging ให�ก�บสิ�นค้��ทำ��ต้�องทำ��ก�รผลิ�ต้โดยจะมี�ก�รบรรจ�ลิงบรรจ�ภั�ณฑ์!หลิ�ยๆขน�ด

ต้�องทำ��ก�ร Install ให�มี� Function ของ PI เน%�องจ�กต้�องใช้� Formula ในก�รก��หนดค้'�ก�รใช้�ง�น

CONTENT

Process manufacturing, for example processing, chemical, and pharmaceutical companies, produce and quarantine bulk items for quality inspection. After quality approval, the inventory of the bulk items is transferred to a temporary storage tank or dispensed directly into different pack sizes.

The packaging is designed into different size containers or into containers with different labels according to the customer's requirements. By grouping the bulk and packed orders together, the total bulk produced and consumed can be calculated and the total yield for the process can also be determined.

Before the consolidated batch order can be processed three setups are required:

Bulk item conversion

Formula creation for the packed product

Identify the bulk item on the formula version

Bulk Item Conversion

Path: Inventory and warehouse management > Setup > Formula > Bulk Item conversion

Page 1AX2012 CONTAINER PACKAGING


ทำ��ก�รก��หนด unit conversion ให�ก�บร�ยก�รสิ�นค้��สิ��เร(จร)ปทำ��ทำ��ก�รบรรจ�เป+นขน�ดต้'�งๆ

Formula Creation for the Packed Product

Create the formula for the packed products that use the bulk item as a major ingredient. The formula for the packed product includes the label and container used to package the packed product.

ทำ��ก�รก��หนด Bulk item ลิงไปทำ��สิ)ต้รก�รผลิ�ต้สิ�นค้��สิ��เร(จร)ป

Formula on Bulk item



Formula End Item

Identify the Bulk Item on Formula Version



Path: Product information management > Common > Engineer > Lines

ทำ��ก�รก��หนด Bulk item ของร�ยก�รสิ�นค้��ทำ��ต้�องก�รทำ�� Consolidate รวมีก�นทำ��สิ)ต้รก�รผลิ�ต้ของร�ยก�รสิ�นค้��สิ��เร(จร)ป

Firm and Consolidate the Planned Batch Order

Create SO with finish item as the following



Master scheduling

Demand is created for all packed products through sales orders

Planned batch orders for the packed products with the pegging requirement for a sales order.

Planned batch order for the bulk item (the same as the maximum and standard order quantity) with the pegging requirement of planned orders for the packed products.

The planned order for the bulk item is selected and firmed through the Firm and consolidate option. Relevant packed orders are also selected and firmed to generate the consolidated batch order.

ทำ��ก�รเลิ%อก Plan order ของ Bulk item เพื่%�อทำ��ก�ร Consolidate



Path: Master Planning > Planned order tab > Firm and Consolidate

เมี%�อกด ป�/มี Yes ระบบจะเป0ดหน��ต้'�ง Firm consolidate batch order

ทำ��ก�รเลิ%อกร�ยก�รทำ��ต้�องก�ร Firm กดป�/มี Firm ระบบจะทำ��ก�ร Clear ข�อมี)ลิออกจ�ก Plan Order เพื่%�อไปสิร��งเป+น Batch Order



Note: สิ�มี�รถต้รวจสิอบร�ยลิะเอ�ยดของก�ร Allocate Bulk item ไปทำ�� Finished

item ได� โดยกดป�/มี Consolidated on hand

Process Consolidated Batch Orders

After firming the planned batch order for the bulk item together with packed products, Microsoft Dynamics AX creates a record in the consolidated batch order form of the Production control module.



Path: Production control > Common > Consolidated batch orders

ทำ��ก�รบ�นทำ2กร�ยก�รของ Batch order ต้�มีปกต้� (Picking list, Route/Job card,

Report as finished) เมี%�อทำ��ก�รร�ยง�น Report as finished ของร�ยก�รสิ�นค้�� ในสิ'วนของ Packed Orders เร�ยบร�อยแลิ�ว ระบบจะทำ��ก�ร Clear ออกจ�ก Consolidate batch order ได�

After you process the bulk and packed orders through to the end stage, the consolidated batch order is deleted from the consolidated batch orders form.

Add or Remove the Batch Order from the Consolidated Batch Order

You can manually add or remove a packed order or bulk order in the respective section to accommodate recent changes in the delivery schedule. Bulk and packed orders are processed with additional steps in batch order processing (Release, Start, Picking List, Route card, Report As Finished, End) through the Update option that is available on the header in the respective section.

You can use the Consolidated batch orders form to remove low priority packed orders from the list and add high priority packed orders that commensurate with the updates in the delivery schedule. Similarly, you can manually add or remove the batch order in the bulk orders section based on its priority. By doing this, the planner can prioritize the bulk and the packed orders so that the recent changes in the delivery schedule of the packed products are met by adding or removing the packed and or the bulk orders. You can also chose to add new pack orders if there is excess bulk quantity being produced. Such pack orders can be created for faster moving packed products.



ทำ��ก�รกดป�/มี Function เลิ%อกทำ��ร�ยก�รทำ��ต้�องก�ร เช้'นต้�องก�ร Add ร�ยก�รเข��มี�ในสิ'วนของ Packed Order เพื่��มี

เมี%�อเข��สิ)'ค้��สิ��ง ระบบจะเป0ดหน��ต้'�งให�ทำ��ก�รระบ� Batch order ของร�ยก�รสิ�นค้��ทำ��ต้�องก�ร Add เข��มี�เพื่��มีเต้�มี

ระบ� เลิขทำ�� Batch Order เมี%�อกดป�/มี OK ระบบจะทำ��ก�ร Add ให�



Advantages of Consolidated Batch Orders

Processing consolidated batch orders has many advantages, including the following.

You receive the hands-on information on the status of all the batch orders of the packed products that consume the batch order for the bulk item in a single screen.

You can also process the bulk order and the packed order from the sections of the consolidated batch order.

You can view all the related batch orders in a single form and determine any remaining work that needs to be completed, or report any production that is already completed.


Documents

HOW03 - Containerized Packaging