Hot Tapping and Line Stopping - Pipeline Specialty …psssa.com.au/.../2016/09/Hot-Tapping-Line-Stopping... · Hot Tapping and Line Stopping Mirage’s LSA range is designed for ease

Hot Tapping and Line StoppingA Buyers Guide

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Industries

About Mirage MachinesMirage portable machine tools optimise the performance of on-site assets by achieving operational excellence, maximising uptime and improving productivity.

Our proprietary technology drives the development of the most reliable, durable, efficient and precise portable machine tools on the market, that are capable of delivering the most exacting standards of tolerance with the highest quality output.

Our portfolio of portable machine tools are suitable for a diverse range of on-site machining applications. Mirage have been granted ISO 9001:2008 certification for our design and manufacturing systems and we are able to provide full CE certification for our products.

Mirage manufacture a range of portable machines for a wide variety of applications and industries including:

Our products are supported by industry experts who work closely with our customers to optimise performance for industry specific applications. With extensive experience within service companies, our teams understand the dynamics of a wide range of industries and have the capability to deliver turn-key solutions that both meet specific requirements and address complex challenges.

• oil & gas• wind power • power generation • ship build & repair

Contact Us

• mining & construction• subsea • utilities

T: +44 (0) 1332 291767F: +44 (0) 1332 370356

[email protected]

Mirage Machines 8 - 10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK

Content

Hot Tapping7 HTM100 (18” stroke - Ø1/2 - 4” capacity) Manual Hot Tap

9 HTM150XL (32” stroke - Ø1/2 - 6” capacity) Manual Hot Tap

12 MHT3-12 (42” stroke - Ø3 - 12” capacity) Hot Tapping

16 MHT4-16 (66” stroke - Ø4 - 16” capacity) Hot Tapping 20 MHT4-20 (72” stroke - Ø4 - 20” capacity) Hot Tapping





40 CHT1000 (40” stroke - Ø3 - 12” capacity) Hot Tapping



5 Overview & Gallery

Line Stopping49 LSA4-12 (Ø4 - 12” (line stop head capacity)) Line Stop Actuator

51 LSA14-20 (Ø14 - 20” (line stop head capacity)) Line Stop Actuator



Introduction to Hot Tapping and Line StoppingMirage hot tapping machines offer unparalleled performance with our range carrying some of the most reliable, durable, efficient and precise hot tapping machines on the market. Our range of high pressure hot tapping machines have a high working pressure capacity of 5000 p.s.i maximum making them ideal for the most challenging pipeline operations.

Drawing upon our great history of engineering excellence we have been able to build some industry leading features in to our hot tapping machines including our patented helical gear drive, rotary pressure seals and four fixed feeds for differing pipeline conditions.The Mirage hot tapping machines can be used for a wide range of applications including:• Transmission pipeline• Water mains pipeline• Wellhead maintenance• Construction tie-ins• Gas distribution• Subsea pipelines• Petrochemical pipeline• Valve installation & repair• Temporary isolation

Our hot tapping machines offer industry leading patented features, including helical gear drive as close to the cutting head as possible, rotary pressure seals and four fixed feeds for differing pipeline conditions.

Machine Model

Hot Tapping and Line Stopping Range

• Lightweight• Robust• Marinised versions available

for subsea application

Manual Hot Tap HTM100 – ½" to 4" (18") strokeHTM150XL – ½" to 6" (32") stroke

• Lightweight • Versatile hot taps, bypass lines and

completion plugs• Operates to 1480psi

HTM100 & HTM150XL

CHT1000, CHT2000 & CHT3000 CHT1000Hot Tap Machine 3” to 12” (40”) stroke

CHT2000Hot Tap Machine 6” to 24” (80”) stroke

CHT3000Hot Tap Machine 12” to 36” (120”) stroke

• 5000psi high pressure capability• Variable feed rates• Geared counter reduces height

Hot Tapping and Line Stopping

0 30 60

HTM150XL

CHT1000

MHT3-12

MHT4-16

MHT8-24

MHT12-36

MHT12-42

MHT24-60

CHT2000

CHT3000

HTM100

Hot Tapping Machine MHT3-12 – 42" stroke

3 to 12" capacityMHT4-16 – 66" stroke


8 to 24" capacity

Hot Tapping Machine MHT12-36 – 110" stroke



24 to 60" capacity

MHT3-12, MHT4-16 & MHT8-24 MHT12-36, MHT12-42 & MHT24-60

• Helical geared drive close to cut• 4 fixed feed gearbox• Industry standard connections

Drive Power Options

Air Hydraulic

High Pressure

Low Pressure

½"-6"

3"-12"

4"-16"

8"-24"

12"-36"

12"-42"

24"-60"

½"-4"

3"-12"

6"-24"

12"-36"

• Helical geared drive close to cut• 4 fixed feed gearbox• Industry standard connections

5

Hot Tapping and Line Stopping

Mirage’s LSA range is designed for ease of use, making line stops in conjunction with the required line stop head and housings. Able to operate on various material pipelines, through differing wall thickness and either surface or subsea, without the need to shut down the line.

Machine Model

Hot Tapping and Line Stopping Range

• Temporary pipeline isolation• No costly interruption of service• Allow temporary or permanent

bypass

LSA22-34

LSA36-48

LSA4-12

LSA14-20

0 25 50

Line Stop ActuatorLine Stop Head CapacityLSA4-12 – 4 to 12"LSA14-20 – 14 to 20"LSA22-34 – 22 to 34" LSA36-48 – 36 to 48"

• Hydraulically operated• Travel position indicator• Pressure relief protects against damage

LSA4-12, LSA14-20, LSA22-34 & LSA36-48

22"-34"

36"-48"

4"-12"

14"-20"

Drive Power Options

Air Hydraulic

Line Stop Actuators

T: +44 (0) 1332 291767F: +44 (0) 1332 370356

[email protected]


6

18” stroke - Ø1/2 - 4” capacity

HTM150Hot Tapping

The machine is supplied complete with toolkit, air filterlubricator (when required) and hose connection, all required hole saw adapters and drive plates, storage / shipping box, CE certificate, packing list and manual.

T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.com

Mirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •

• • •

A version of our HTM machines with a maximum working pressure capacity of 1480 p.s.i, it can hot tap from Ø1/2 - 4” specifically designed for the water, gas and petrochemical industries.

• Manual rotation & feed• 2” NPT connection• Lightweight construction• Pressure 102 bar (1480 psi)


HTM100Hot Tapping

The machine is supplied complete with toolkit, air filterlubricator (when required) and hose connection, all required hole saw adapters and drive plates, storage / shipping box, CE certificate, packing list and manual.

T: +44 (0)1332 291767 F: +44 (0)1332 370356 [email protected] www.miragemachines.comMirage Machines 8-10 Enterprise Way Jubilee Parkway Derby DE21 4BB UK• • • • •

• • •

A version of our HTM machines with a maximum working pressure capacity of 1480 p.s.i, it can hot tap from Ø1/2 - 4” specifically designed for the water, gas and petrochemical industries.


7

Minimum Tapping Hole Diameter

Maximum Tapping Hole Diameter

HTM150Hot Tapping



• • •

Maximum Working Pressure

Maximum Operating Temperature

Minimum Clearance for Spindle

Spindle Bar Travel

R.P.M (when ratchet driven)

Drive - Pneumatic (weight + 4 Kgs)

Air Supply Required @ 90 p.s.i

13mm

102mm

1480 p.s.i

200°C

33mm

457mm

0

0.9 Hp

42 s.c.f.m

1/2”

4”

3.0mm 0.118”

25 Kgs

41 Kgs

55 Lbs

90 Lbs

W - 38cm - (15”)L - 135cm - (34”) H - 36cm - (14”)

102 bar

392°F

1.3”

18”

200

0.67Kw

1.19 m3/m

Feed Rate - Manual / Revolution

Technical Details

Feed Rates

Machine Weight

Shipping Weight

Weights and Dimensions

Shipping Dimensions

Minimum Tapping Hole DiameterMaximum Tapping Hole Diameter

HTM100Hot Tapping


• • •

Maximum Working PressureMaximum Operating TemperatureMinimum Clearance for SpindleSpindle Bar Travel

R.P.M (when ratchet driven)Drive - Pneumatic (weight + 4 Kgs)Air Supply Required @ 90 p.s.i (6.3 bar)

13mm102mm1480 p.s.i200°C33mm

457mm01 Hp29.5 s.c.f.m

1/2”4”

3.0mm/rev 0.118”

15 Kgs 31 Kgs

33 Lbs 68 Lbs

W - 34cm - (13.4”)L - 131cm - (51.6”) H - 35cm - (13.8”)

102 bar392°F1.3”

18”

750w0.84 m3/m

Feed Rate - Manual / Revolution Hand Feed

Technical Details

Feed Rates

Machine WeightShipping Weight


Shipping Dimensions

8


HTM150XLHot Tapping

Part of our HTM machine range, with a maximum working pressure capacity of 1480 p.s.i it can hot tap from Ø1/2 - 6”. Specifically designed for the water, gas and petrochemical industries.

The HTM150XL machine is supplied complete with toolkit, air filter lubricator (when required) and hose connection, all required hole saw adapters and drive plates, storage / shipping box, CE certificate, packing list and manual.

Alternatively, you can purchase the complete HTM150XL SET which also includes additional tooling with the machine(see page 3).



• • •


9



HTM150XLHot Tapping



• • •



Spindle Bar Travel

R.P.M (when motor driven)

Drive - Pneumatic (weight + 4 Kgs)

Air Supply Required @ 90 p.s.i

12mm

152mm

102 bar

200°C

813mm

0

0.9 Hp

42 s.c.f.m

1/2”

6”

3.0mm 0.118”

32 Kgs

68 Kgs

70 Lbs

150 Lbs

W - 42cm - (17”)L - 220cm - (86”) H - 33cm - (13”)

1480 p.s.i

392°F

32”

200

0.67Kw

1.19 m3/m


Technical Details

Feed Rates

Machine Weight

Shipping Weight


Shipping Dimensions

1500

760mm STROKE

10

HTM150XL - SET (complete machine and accessories package)

HTM150XLHot Tapping



• • •

Machine FlangeAdapters

Drills Hole Saws

PART

HTM150XL

HTM1504

TA2-2

FA2#150

FA3#150

FA4#150

DESCRIPTION

(1/2” - 6”) HOT TAP MACHINE

18” STROKE SHORT DRILL SHAFT

2” NPT THREADED ADAPTER

2” #150 FLANGE ADAPTER



QTY

1

1

2

1

1

1

FA6#150

FA2#300

FA3#300

FA4#300





1

1

1

1

FA6#300 6” #300 FLANGE ADAPTER 1

HTMD1/2

HTMD1

1/2” STANDARD DRILL

1” STANDARD DRILL

1

1

HTMD11/4 1-1/4” STANDARD DRILL 1

HTMD11/2 1-1/2” STANDARD DRILL 1

Complete set for 1/2 - 6” #150 and #300 Hot Taps

Flange Adapters

Standard Drills

HTMHSP2

HTMHSP3

2-3” HOLE SAW HOLDER & PILOT DRILL

3-6” HOLE SAW HOLDER & PILOT DRILL

1

1

HTM1511 3-6” HOLE SAW DRIVE PLATE 1

Hole Saw Tooling

HTMHS2

HTMHS3

2” HOT TAP HOLE SAW

3” HOT TAP HOLE SAW

1

1

HTMHS4 4” HOT TAP HOLE SAW 1

HTMHS6 6” HOT TAP HOLE SAW 1

Hole Saw Cutters

11

42” stroke - Ø3 - 12” capacity

MHT3-12Hot Tapping

A hot tapping machine used to makeconnections and branches to pipelineswithout shutdown either surface or sub sea (with optional kit).

The Mirage MHT range is designed for ease of use in making 3 - 12 inch (76 - 305mm) taps into various material pipelines and tanks. Hydraulically or pneumatically operated with industry standard boring bar connection and flange adapter connection for existing equipment.

Maximum working pressure is 1,450 p.s.i (100 bar). Maximum operatingtemperature is 390°F (200°C).

Supplied complete with hot tap machine, (air preparation equipment where required) and boring bar drive motor, lifting brackets, (3 - 4”), (6 - 12”) cutter holders, connection hoses, valves and pressure gauge, toolkit, all required mounting studs and nuts and #600 RTJ connection spool, RTJ soft iron seal, CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (100 bar).


• • •

• Helical geared drive• Drive as close to cutter as possible• 1 speed feed gearbox (4 speed available) • 2.5” boring bar as standard• Cutter holders 3-12” included• Industry standard connections

12

MHT3-12Hot Tapping


• • •

Minimum Tapping Hole DiameterMaximum Tapping Hole DiameterMaximum Operating PressureStandard Certified PressureMaximum Operating Temperature (continuous)Boring Bar TravelBoring Bar DiameterR.P.MDrive - Hydraulic @ 100 bar (1450 psi)Hydraulic Supply Required @ 1050 p.s.i (100 bar)Pneumatic Drive @ 6 bar (90 psi)

76mm305mm100 Bar100 Bar200°C

1067mm63.5mmMin: 53.7 Kw

3”12”

8.46mm0 - 1000mm / min

0.333”0 - 40” / min

183 Kgs203 Kgs

403 Lbs447 Lbs

W - 62cm (24”)L - 279cm (110”) H - 68cm (27”)

1450 p.s.i1450 p.s.i390°F

42”2.5”Max: 405 Hp

50 L/min3 Kw

13 Gal/min4 Hp

Feed Rate - Manual / RevolutionFast Traverse Feed Rate

0.076mm 0.003”Feed Rate Auto Feed Gearbox / Rev

Technical Details

Feed Rates

Machine WeightShipping WeightShipping Dimensions


8.46mm0 - 1000mm / min

0.333”0 - 40” / min

0.025, 0.076, 0.10, 0.14mm

0.001”, 0.003”, 0.004”, 0.0055”

1 Speed (standard) 4 Speed (optional)

13

MHT3-12Hot Tapping


• • •

Engine - DieselMaximum Pump DeliveryMaximum Operating PressureStandard Reservoir CapacityDiesel Fuel Tank CapacityWeight (not including fuel and hydraulic oil)12volt Battery Start and Pendant Control

35 Kw0 - 80 Lpm100 Bar250 Litres

25 Litres727 Kgs

47 Hp0 - 21 gpm1450 p.s.i55 Gallons

5.5 Gallons1600 Lbs

PP4 - Hydraulic Power Unit

Seal and Spare Parts KitFast Traverse Motor and Gear Set

Optional Accessories

Skid and Packaging for MHT3-12Description

1115

165Lbs

57

75Kgs

MHT3-12-SKMHT13-12-6

MHT3-12-7Part Number

3-46-12 150-305

Plug Holders

Inches mm80-100

Nominal Size

2.58

LbsWeight

14

KgsMHT3-12-5-3MHT3-12-5-4

Part No

346810

100150200250

Standard Flange Adaptors

In DN80

Nominal Size

54577085115

26323942

Lbs Kgs24

ASME Class 150

150-3FA150-4FA150-6FA150-8FA150-10FA

Part No556595100155

29434570

Lbs Kgs25

ASME Class 300

300-3FA300-4FA300-6FA300-8FA300-10FA

Part No5780146150200

36666891

Lbs Kgs26

ASME Class 600

600-3FA600-4FA600-6FA600-8FA600-10FA

12 300 170 77 150-12FA 215 98 300-12FA 315 143 600-12FA

Part No

14

MHT3-12Hot Tapping


• • •

346810

100150200250

Standard Hot Tap Applications

In DN80

Nominal Size

2.433.435.477.319.5

87.3138.9185.8241.3

In mm67

Actual Size

125.7514.522.5

13710

Lbs Kgs0.5

Standard Hot Tap Cutters

HTC3HTC4HTC6HTC8HTC10

Part No0.50.5222

0.20.90.90.9

Lbs Kgs0.2

Standard Hot Tap Pilot Drills

SHTPD3SHTPD4SHTPD6SHTPD8SHTPD10

12 300 11.5 292.1 36 16 HTC12 2.5 1 SHTPD12

Part No

46810

100150200250

Standard Line Stop Applications

In DNNominal Size

3.935.937.879.87

99.8150.6200.03250.7

In mmActual Size

425553.584

19252438

Lbs KgsStandard Line Stop Cutters

LSC4LSC6LSC8LSC10

Part No5.5666.5

2.52.72.72.9

Lbs KgsStandard Hot Tap Pilot Drills

LSPD4LSPD6LSPD8LSPD10

12 300 11.81 299.9 98 45 LSC12 7.5 3.4 LSPD12

Part No

15


MHT4-16Hot Tapping




Supplied complete with hot tap machine, (air preparation equipment where required) and boring bar drive motor, lifting brackets, (3 - 4”), (6 - 12”) (12 - 16”) cutter holders, connection hoses, valves and pressure gauge, toolkit, all required mounting studs & nuts and #600 RTJ connection spool, RTJ soft iron seal, CE certificate, packing list and manual pressure certificate for working pressure - 1480 psi (100 bar).


• • •

• Helical geared drive close to the cut• 1 speed feed gearbox (4 speed available)• 3” boring bar as standard• Cutter holders 4 - 16” included• Measuring rod for depth control• Industry standard connections

16

MHT4-16Hot Tapping


• • •

Minimum Tapping Hole DiameterMaximum Tapping Hole DiameterMaximum Operating PressureStandard Certified PressureMaximum Operating Temperature (continuous)Boring Bar TravelBoring Bar DiameterR.P.MDrive - Hydraulic @ 100 bar (1450 psi)Hydraulic Supply Required @ 1050 p.s.i (100 bar)Pneumatic Drive @ 6 bar (90 psi)

102mm405mm100 Bar100 Bar200°C

1676mm75mmMin: 53.7 Kw

4”16”

8.46mm0 - 1000mm / min

0.333”0 - 40” / min

485 Kgs585 Kgs

1067 Lbs1287 Lbs

W - 62cm (24”)L - 342cm (134”) H - 68cm (27”)

1450 p.s.i1450 p.s.i390°F

66”3”Max: 405 Hp

50 L/min3 Kw

13 Gal/min4 Hp


0.001”, 0.003”, 0.004”, 0.0055”

Feed Rate Auto Feed Gearbox / Rev

Technical Details

Feed Rates



Length with measuring rod = 4253mm (167”)

0.333”0 - 40” / min

0.003”

8.46mm0 - 1000mm / min

0.076mm 0.025, 0.076, 0.10, 0.14mm


17

MHT4-16Hot Tapping


• • •



25 Litres727 Kgs


5.5 Gallons1600 Lbs


Seal and Spare Parts Kit



11165Lbs

575Kgs

MHT4-20-SKMHT4-20-7Part Number

3-46-12 150-305

Plug Holders

Inches mm80-100

Nominal Size

2.58

LbsWeight

14

KgsMHT3-12-5-3MHT3-12-5-4

14-20 355-508 16 7 MHT4-20-5-3

Part No

346810

100150200250


In DN75

Nominal Size

59707999128

32364558

Lbs Kgs27

ASME Class 150

150-3FA150-4FA150-6FA150-8FA150-10FA

Part No647999130174

36455979

Lbs Kgs29

ASME Class 300

300-3FA300-4FA300-6FA300-8FA300-10FA

Part No6682103136193

37476288

Lbs Kgs30

ASME Class 600

600-3FA600-4FA600-6FA600-8FA600-10FA

12 300 185 84 150-12FA 244 111 300-12FA 254 116 600-12FA

14 350 231 105 150-14FA 319 145 300-14FA 379 172 600-14FA16 400 301 137 150-16FA 409 186 300-16FA 549 250 600-16FA

Part No

18

MHT4-16Hot Tapping


• • •

346810

100150200250


In DN80

Nominal Size

2.433.435.477.319.5

87.3138.9185.8241.3

In mm67

Actual Size

125.7514.522.5

13710

Lbs Kgs0.5



Part No0.50.5222

0.20.90.90.9

Lbs Kgs0.2



12 300 11.5 292.1 36 16 HTC12 2.5 1 SHTPD1214 350 12.75 323 42 19 HTC14 5.5 2.5 SHTPD1416 400 14.68 373 61 28 HTC16 6 2.7 SHTPD16

Part No

46810

100150200250


In DNNominal Size

3.935.937.879.87

99.8150.6200.03250.7

In mmActual Size

3.591627

24712


LSC4LSC6LSC8LSC10

Part No0.5222

0.20.90.90.9

Lbs KgsStandard Line Stop Pilot Drills


12 300 11.81 299.9 40.5 18 LSC12 2.5 1 LSPD1214 350 13.06 332 49 22 LSC14 5.5 2.5 LSPD1416 400 15.06 383 64 29 LSC16 6 2.7 LSPD16

Part No

19


MHT4-20Hot Tapping




Supplied complete with hot tap machine, (air preparation equipment where required) and boring bar drive motor, lifting brackets, (3 - 4”) (6 - 12”) (12 - 20”) cutter holders, connection hoses, valves and pressure gauge, toolkit, all required mounting studs & nuts and #600 RTJ connection spool, RTJ soft iron seal, CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (100 bar).


• • •

• Helical geared drive close to the cut• 1 speed feed gearbox (4 speed available) • 3” boring bar as standard• Cutter holders 4 - 20” included• Measuring rod for depth control• Industry standard connections

20

MHT4-20Hot Tapping


• • •

Minimum Tapping Hole DiameterMaximum Tapping Hole DiameterMaximum Operating PressureStandard Certified PressureMaximum Operating Temperature (continuous)Boring Bar TravelBoring Bar DiameterR.P.MDrive - Hydraulic @ 1450 psi (100 bar)Hydraulic Supply Required @ 1050 p.s.i (100 bar)Pneumatic Drive @ 90 psi (6 bar)

102mm508mm100 Bar100 Bar200°C

1830mm75mmMin: 53.7 Kw

4”20”

505 Kgs605 Kgs

1111 Lbs1331 Lbs

W - 62cm (24”)L - 357cm (140”) H - 68cm (27”)

1450 p.s.i1450 p.s.i390°F

72”3”Max: 405 Hp

50 L/min3 Kw

13 Gal/min4 Hp

Technical Details

Feed Rates



Length with measuring rod = 5440mm (214”)

8.46mm0 - 1000mm / min

0.333”0 - 40” / min



8.46mm0 - 1000mm / min

0.333”0 - 40” / min

0.025, 0.076, 0.10, 0.14mm

0.001”, 0.003”, 0.004”, 0.0055”


21

MHT4-20Hot Tapping


• • •


35 Kw0-80 Lpm100 Bar250 Litres

25 Litres727 Kgs

47 Hp0-21 gpm1450 p.s.i55 Gallons

5.5 Gallons1600 Lbs


Seal and Spare Parts Kit



11165Lbs

575Kgs

MHT4-20-SKMHT4-20-7Part Number

3-46-12 150-305

Plug Holders

Inches mm80-100

Nominal Size

2.58

LbsWeight

14

KgsMHT3-12-5-3MHT3-12-5-4

14-20 355-508 16 7 MHT4-20-5-3

Part No

4681012

150200250300


In DN100

Nominal Size

707999128185

36455884

Lbs Kgs32

ASME Class 150

150-4FA150-6FA150-8FA150-10FA150-12FA

Part No365455979111

99130174244

Lbs Kgs79

ASME Class 300

300-4FA300-6FA300-8FA300-10FA300-12FA

Part No82103136193254

476288116

Lbs Kgs37.5

ASME Class 600

600-4FA600-6FA600-8FA600-10FA600-12FA

14 350 231 105 150-14FA 145 319 300-14FA 379 172 600-14FA

16 400 301 137 150-16FA 186 409 300-16FA 549 250 600-16FA18 450 361 164 150-18FA 231 508 300-18FA 748 340 600-18FA20 500 442 201 150-20FA 280 616 300-20FA 811 369 600-20FA

Part No

22

MHT4-20Hot Tapping


• • •

346810

100150200250


In DN80

Nominal Size

2.433.435.477.319.5

87.3138.9185.8241.3

In mm67

Actual Size

125.7514.522.5

13710

Lbs Kgs0.5



Part No0.50.5222

0.20.90.90.9

Lbs Kgs0.2



12 300 11.5 292.1 36 16 HTC12 2.5 1 SHTPD1214 350 12.75 323 42 19 HTC14 5.5 2.5 SHTPD1416 400 14.68 373 61 28 HTC16 6 2.7 SHTPD1618 450 15.06 383 73.5 33 HTC18 6 2.7 SHTPD1820 500 17 432 84 38 HTC20 6.5 3 SHTPD20

Part No

46810

100150200250


In DNNominal Size

3.935.937.879.87

99.8150.6200.03250.7

In mmActual Size

3.591627

24712


LSC4LSC6LSC8LSC10

Part No0.5222

0.20.90.90.9



12 300 11.81 299.9 40.5 18 LSC12 2.5 1 LSPD1214 350 13.06 332 49 22 LSC14 5.5 2.5 LSPD1416 400 15.06 383 64 29 LSC16 6 2.7 LSPD1618 450 17 432 84 38 LSC18 6.5 3 LSPD1820 500 19 483 98 45 LSC20 7.5 3.4 LSPD20

Part No

23


MHT8-24Hot Tapping


The Mirage MHT range is designed for ease of use in making 8 - 24 inch (203 - 610mm) taps into various material pipelines and tanks.

Hydraulically operated with industry standard boring bar connection and flange adapterconnection for existing equipment.

Maximum working pressure is 1,450 p.s.i (100 bar). Maximum operating temperature is 390°F (200°C).

Access ladder and platform provided for operator use.

The machine is supplied complete with hot tap machine, hydraulic fast traverse and boring bar drive motor, lifting brackets, (8 - 12”) (12 - 24”) cutter holders, connection hoses, valves and pressure gauge, toolkit, all required mounting studs & nuts and #600 connection spool, ladder / skid, CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (100 bar).


• • •

• Helical geared 35hp drive• Drive as close to cutter as possible• 1 speed feed gearbox (4 speed available) • 6” boring bar as standard • Access ladder and skid• Cutter holders 8 - 24” included• Industry standard connections

24

MHT8-24Hot Tapping


• • •

Minimum Tapping Hole DiameterMaximum Tapping Hole DiameterMaximum Operating PressureStandard Certified PressureMaximum Operating Temperature (continuous)Boring Bar TravelBoring Bar DiameterR.P.MDrive - Hydraulic @ 1450 psi (100 bar)Fast Traverse Feed - HydraulicHydraulic Supply Required @ 1050 p.s.i (100 bar)

203mm610mm100 Bar100 Bar200°C

2032mm150mmMin: 535 Hp

8”24”

1110 Kgs1250 Kgs

2442 Lbs2750 Lbs

W - 62cm (24”)L - 378cm (149”) H - 68cm (27”)

1450 p.s.i1450 p.s.i390°F

80”6”Max: 4026.1 Kw

2.2 Hp50 L/min

1.64 Kw13 Gal/min

Technical Details

Feed Rates



8.46mm0 - 1000mm / min

0.333”0 - 40” / min



8.46mm0 - 1000mm / min

0.333”0 - 40” / min

0.025, 0.076, 0.10, 0.14mm

0.001”, 0.003”, 0.004”, 0.0055”


25

MHT8-24Hot Tapping


• • •



25 Litres727 Kgs


5.5 Gallons1600 Lbs


8-1012-36 305-915

Plug Holders

Inches mm203-254

Nominal Size

1214

LbsWeight

5.56.4

KgsMHT8-24-5-3MHT12-42-5-3

Part No

810121416

250300350400


In DN200

Nominal Size

99128170240280

5877109127

Lbs Kgs45

ASME Class 150

150-8FA150-10FA150-12FA150-14FA150-16FA

Part No130174232255315

79105116143

Lbs Kgs59

ASME Class 300

300-8FA300-10FA300-12FA300-14FA300-16FA

Part No136193268354510

88121.8161232

Lbs Kgs62

ASME Class 600

600-8FA600-10FA600-12FA600-14FA600-16FA

18 450 329 149 150-18FA 363 165 300-18FA 560 254 600-18FA


Part No

26

MHT8-24Hot Tapping


• • •

810121416

250300


In DN200

Nominal Size

7.319.511.512.7514.69

241.3292324373

In mm185.8

Actual Size

14.522.5364255

10161925

Lbs Kgs7



Part No2255.56

0.92.22.52.7

Lbs Kgs0.9



18 15.06 383 53.5 24 HTC18 6 2.7 SHTPD1820 17 432 84 38 HTC20 6.5 2.9 SHTPD2022 19 483 98 45 HTC22 7.5 3.4 SHTPD2224 21 533 125 57 HTC24 8 3.6 SHTPD24

Part No

8101214

200250300350


In DNNominal Size

7.879.8711.8113.06

200.03250.7300332

In mmActual Size

16273642

7121822


LSC8LSC10LSC12LSC14

Part No2255.5

0.90.92.22.5



16 400 15.06 383 53.5 24 LSC16 6 2.7 LSPD1618 450 17 432 84 38 LSC18 6 2.7 LSPD1820 500 19 483 98 45 LSC20 6.5 2.9 LSPD2022 550 21 533 125 57 LSC22 7.5 3.4 LSPD2224 600

350400450500550600

23 584 135 61 LSC24 8 3.6 LSPD24

Part No

27


MHT12-36Hot Tapping



Hydraulically operated with industry standard boring bar connection and flange adapter connection for existing equipment.

Maximum working pressure is 1,450 p.s.i (100 bar). Operating temperature is 390°F (200°C).


The machine is supplied complete with hot tap machine, hydraulic fast traverse and boring bar drive motor, lifting brackets, (12 - 24”) (26 - 42”) cutter holders, connection hoses, valves and pressure gauge, Toolkit, all required mounting studs & nuts and #600 connection spool, ladder / skid, CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (100 bar).


• • •

• Helical geared 35hp drive• Drive as close to cutter as possible• 1 speed feed gearbox (4 speed available) • Fast traverse feed motor • 6” boring bar as standard • Access ladder and skid• Cutter holders 12 - 36” included• Industry standard connections

28

MHT12-36Hot Tapping


• • •

Minimum Tapping Hole DiameterMaximum Tapping Hole DiameterMaximum Operating PressureStandard Certified PressureMaximum Operating Temperature (continuous)Boring Bar TravelBoring Bar DiameterR.P.MDrive - Hydraulic @ 100 bar (1450 psi)Fast Traverse Feed - HydraulicHydraulic Supply Required @ 1050 p.s.i (100 bar)

305mm915mm100 Bar100 Bar200°C


12”36”

1835 Kgs2035 Kgs

4037 Lbs4477 Lbs

W - 62cm (24”)L - 467cm (184”) H - 68cm (27”)

1450 p.s.i1450 p.s.i390°F

110”6”Max: 4026.1 Kw

2.2 Hp50 L/min

1.64 Kw13 Gal/min

Technical Details

Feed Rates



8.46mm0 - 1000mm / min

0.333”0 - 40” / min



8.46mm0 - 1000mm / min

0.333”0 - 40” / min

0.025, 0.076, 0.10, 0.14mm

0.001”, 0.003”, 0.004”, 0.0055”


29

MHT12-36Hot Tapping


• • •



25 Litres727 Kgs


5.5 Gallons1600 Lbs


12-36 305-915

Plug Holders

Inches mmNominal Size

14Lbs

Weight

6.4Kgs

MHT12-42-5-3Part No

1214161820

350400450500


In DN300

Nominal Size

170240280329416

109127149189

Lbs Kgs77

ASME Class 150

150-12FA150-14FA150-16FA150-18FA150-20FA

Part No232255315363465

116143165211

Lbs Kgs105

ASME Class 300

300-12FA300-14FA300-16FA300-18FA300-20FA

Part No268354510560730

161232254332

Lbs Kgs121.8

ASME Class 600

600-12FA600-14FA600-16FA600-18FA600-20FA

22 550 425 193 150-22FA 567 257 300-22FA 925 420 600-22FA

24 600 612 278 150-24FA 786 357 300-24FA 1125 510 600-24FA26 650 633 287 150-26FA 920 417 300-26FA 1260 572 600-26FA28 700 700 318 150-28FA 1066 484 300-28FA 1530 695 600-28FA30 750 791 359 150-30FA 1375 624 300-30FA 1875 851 600-30FA


Part No

30

MHT12-36Hot Tapping


• • •

1214161820

350400


In DN300

Nominal Size

11.512.7514.6915.0617

324373383432

In mm292

Actual Size

36425553.584

19252438

Lbs Kgs16



Part No55.5666.5

2.52.72.72.9

Lbs Kgs2.2



22 19 483 98 45 HTC22 7.5 3.4 SHTPD2224 21 533 125 57 HTC24 8 3.6 SHTPD2426 23 584 135 61 HTC26 8.5 3.8 SHTPD2628 25 635 156 71 HTC28 10.5 4.7 SHTPD28

Part No


In DNNominal Size

11.8113.0615.0617

300332383432

In mmActual Size

364253.584

18222438


LSC12LSC14LSC16LSC18

Part No55.566

2.22.52.72.7

Lbs KgsStandard Hot Tap Pilot Drills


19 483 98 45 LSC20 6.5 2.9 LSPD2021 533 125 57 LSC22 7.5 3.4 LSPD2223 584 135 61 LSC24 8 3.6 LSPD2425 635 156 71 LSC26 8.5 3.8 LSPD26

450500550600650700

30 27 686 232 105 HTC30 11 5 SHTPD3032 29 737 275 125 HTC32 15 6.8 SHTPD3234 31 787 230 150 HTC34 15 6.8 SHTPD3436 33 838 395 179 HTC36 18 8.1 SHTPD36

750800850900

1214161820

350400

300

22242628

450500550600650700

30323436

750800850900

27 686 232 105 LSC28 10.5 4.7 LSPD2829 737 275 125 LSC30 11 5 LSPD3031 787 230 150 LSC32 15 6.8 LSPD3233 838 395 179 LSC34 15 6.8 LSPD3435 889 430 195 LSC36 18 8.1 LSPD36

Part No

31


MHT12-42Hot Tapping




Maximum working pressure is 1450 p.s.i (100 bar) at 100°F (38°C). Maximum operating temperature is 390°F (200°C).


The machine is supplied complete with hot tap machine, hydraulic fast traverse and boring bar drive motor, lifting brackets, (12 - 24”) (26 - 42”) cutter holders, connection hoses, valves and pressure gauge, toolkit, all required mounting studs & nuts and #600 connection spool, ladder / skid, CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (100 bar).


• • •

• Helical geared 35hp drive• Drive as close to cutter as possible• 1 speed feed gearbox (4 speed available) • Fast traverse feed motor • 6” Boring bar as standard • Access ladder and skid• Cutter holders 12 - 42” included• Industry standard connections

32

MHT12-42Hot Tapping


• • •

Minimum Tapping Hole DiameterMaximum Tapping Hole DiameterMaximum Operating PressureStandard Certified PressureMaximum Operating Temperature (continuous)Boring Bar TravelBoring Bar DiameterR.P.MDrive - Hydraulic @ 100 bar (1450 psi)Fast Traverse Feed - HydraulicHydraulic Supply Required @ 1050 p.s.i (100 bar)

305mm1067mm100 Bar100 Bar200°C


12”42”

1835 Kgs2035 Kgs

4037 Lbs4477 Lbs

W - 62cm (24”)L - 517cm (204”) H - 68cm (27”)

1450 p.s.i1450 p.s.i390°F

130”6”Max: 4026.1 Kw

2.2 Hp50 L/min

1.64 Kw13 Gal/min

Technical Details

Feed Rates



8.46mm0 - 1000mm / min

0.333”0 - 40” / min



8.46mm0 - 1000mm / min

0.333”0 - 40” / min

0.025, 0.076, 0.10, 0.14mm

0.001”, 0.003”, 0.004”, 0.0055”


33

MHT12-42Hot Tapping


• • •


35 Kw0-80 Lpm100 Bar250 Litres

25 Litres727 Kgs

47 Hp0-21 gpm1450 p.s.i55 Gallons

5.5 Gallons1600 Lbs


12-36 305-915

Plug Holders


14LbsWeight

6.4Kgs

MHT12-42-5-3Part No

1214161820

350400450500


In DN300

Nominal Size

170240280329416

109127149189

Lbs Kgs77

ASME Class 150

150-12FA150-14FA150-16FA150-18FA150-20FA

Part No232255315363465

116143165211

Lbs Kgs105

ASME Class 300

300-12FA300-14FA300-16FA300-18FA300-20FA

Part No268354510560730

161232254332

Lbs Kgs121.8

ASME Class 600

600-12FA600-14FA600-16FA600-18FA600-20FA

22 550 425 193 150-22FA 567 257 300-22FA 925 420 600-22FA


32 800 990 449 150-32FA 1580 720 300-32FA 2036 924 600-32FA34 850 1250 568 150-34FA 2250 1022 300-34FA 2450 1113 600-34FA36 900 1650 748 150-36FA 2650 1200 300-36FA 2615 1186 600-36FA38 950 2044 929 150-38FA 2768 1258 300-38FA 4064 1856 600-38FA40 1000 2242 1019 150-40FA 2875 1307 300-40FA 5042 2292 600-40FA42 1050 2870 1305 150-42FA 3410 1550 300-42FA 5736 2067 600-42FA

Part No

34

MHT12-42Hot Tapping


• • •

1214161820

350400


In DN300

Nominal Size

11.512.7514.6915.0617

324373383432

In mm292

Actual Size

36425553.584

19252438

Lbs Kgs16



Part No55.5666.5

2.52.72.72.9

Lbs Kgs2.2



22 19 483 98 45 HTC22 7.5 3.4 SHTPD2224 21 533 125 57 HTC24 8 3.6 SHTPD2426 23 584 135 61 HTC26 8.5 3.8 SHTPD2628 25 635 156 71 HTC28 10.5 4.7 SHTPD28

Part No


In DNNominal Size

11.8113.0615.0617

300332383432

In mmActual Size

364253.584

18222438


LSC12LSC14LSC16LSC18

Part No55.566

2.22.52.72.7



19 483 98 45 LSC20 6.5 2.9 LSPD2021 533 125 57 LSC22 7.5 3.4 LSPD2223 584 135 61 LSC24 8 3.6 LSPD2425 635 156 71 LSC26 8.5 3.8 LSPD26

450500550600650700


750800850900

38 35 889 430 195 HTC38 18 8.1 SHTPD3840 36.87 937 450 204 HTC40 20 9 SHTPD4042 38.87 987 523 238 HTC42 20 9 SHTPD42

95010001050

1214161820

350400

300

22242628

450500550600650700

30323436

750800850900


38

4042

95010001050

36.87 937 450 204 LSC38 18 8.1 LSPD3838.87 987 523 238 LSC40 20 9 LSPD4040.87 1038 606 276 LSC42 20 9 LSPD42

Part No

35


MHT24-60Hot Tapping

A Hot Tapping machine used to makeconnections and branches to pipelineswithout shutdown.

The Mirage MHT range is designed for ease of use in making 24 - 60 inch (610 - 1524mm) taps into various material pipelines and tanks .


Maximum working pressure is 1450 p.s.i (100 bar) at 100°F (38°C). Maximum operating temperature is 390°F (200°C).


The machine is supplied complete with hot tap machine, hydraulic fast traverse and boring bar drive motor, lifting brackets, (24 - 42”) (42 - 60”) cutter holders, connection hoses, valves and pressure gauge, Toolkit, all required mounting studs & nuts and #600 connection spool, ladder / skid, CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (100 bar).


• • •

• Helical geared 35hp drive• Drive as close to cutter as possible• 1 speed feed gearbox (4 speed available) • Fast traverse feed motor • 6” boring bar as standard • Access ladder and skid• Cutter holders 24 - 60” included• Industry standard connections

36

MHT24-60Hot Tapping


• • •

Minimum Tapping Hole DiameterMaximum Tapping Hole DiameterMaximum Operating PressureStandard Certified PressureMaximum Operating Temperature (continuous)Boring Bar TravelBoring Bar DiameterR.P.MDrive - Hydraulic @ 1450 psi (100 bar)Fast Traverse Feed - HydraulicHydraulic Supply Required @ 1050 p.s.i (100 bar)

610mm1524mm100 Bar100 Bar200°C


24”60”

3735 Kgs4180 Kgs

8217 Lbs9196 Lbs

W - 62cm (24”)L - 568cm (223”) H - 68cm (27”)

1450 p.s.i1450 p.s.i390°F

150”6”Max: 4026.1 Kw

2.2 Hp50 L/min

1.64 Kw13 Gal/min

Technical Details

Feed Rates



8.46mm0 - 1000mm / min

0.333”0 - 40” / min



8.46mm0 - 1000mm / min

0.333”0 - 40” / min

0.025, 0.076, 0.10, 0.14mm

0.001”, 0.003”, 0.004”, 0.0055”


37

MHT24-60Hot Tapping


• • •



25 Litres727 Kgs

47 Hp0 - 21 Gpm1450 p.s.i55 Gallons

5.5 Gallons1600 Lbs


12-36 305-915

Plug Holders


14LbsWeight

6.4Kgs

MHT12-42-5-3Part No


In DNNominal Size

Lbs KgsASME Class 150

Part No Lbs KgsASME Class 300

Part No Lbs KgsASME Class 600


32 800 990 449 150-32FA 1580 720 300-32FA 2036 924 600-32FA34 850 1250 568 150-34FA 2250 1022 300-34FA 2450 1113 600-34FA36 900 1650 748 150-36FA 2650 1200 300-36FA 2615 1186 600-36FA38 950 2044 929 150-38FA 2768 1258 300-38FA 4064 1856 600-38FA40 1000 2242 1019 150-40FA 2875 1307 300-40FA 5042 2292 600-40FA42 1050 2870 1305 150-42FA 3410 1550 300-42FA 5736 2067 600-42FA

Part No

38

MHT24-60Hot Tapping


• • •


In DNNominal Size

In mmActual Size

Lbs KgsStandard Hot Tap Cutters

Part No Lbs KgsStandard Hot Tap Pilot Drills

24 21 533 125 57 HTC24 8 3.6 SHTPD2426 23 584 135 61 HTC26 8.5 3.8 SHTPD2628 25 635 156 71 HTC28 10.5 4.7 SHTPD28

Part No


In DNNominal Size

In mmActual Size


Part No Lbs KgsStandard Line Stop Pilot Drills

23 584 135 61 LSC24 8 3.6 LSPD2425 635 156 71 LSC26 8.5 3.8 LSPD26

600650700


750800850900

38 35 889 430 195 HTC38 18 8.1 SHTPD3840 36.87 937 450 204 HTC40 20 9 SHTPD4042 38.87 987 523 238 HTC42 20 9 SHTPD42

95010001050

242628

600650700

30323436

750800850900


38

4042

95010001050

36.87 937 450 204 LSC38 18 8.1 LSPD3838.87 987 523 238 LSC40 20 9 LSPD4040.87 1038 606 276 LSC42 20 9 LSPD42

Part No

39


CHT1000Hot Tapping

A hot tapping machine with a working pressurecapacity of 5000 p.s.i maximum and can hot tap from Ø3 - 12” specifically designed for all pipelineintervention and wellhead maintenance.

The machine is supplied complete with feed and drive motor, lifting brackets, (3 - 4”), (6 - 12”) cutter holders, connection hoses & pressure gauge, toolkit, air filter lubricator (when required) , all required mounting studs & nuts and connection spool, storage / shipping box, CE certificate, packing list and manual - pressure certification 1480 psi (100 bar).



• • •

• Helical geared drive• Drive as close to cutter as possible• Internally pressure balanced system• Auto variable feed gearbox and motor • Geared mechanical depth display • Constant seal & pressure monitoring(PATENT 0703716.1) (International wo2008/104753)

40



CHT1000Hot Tapping



• • •

Maximum Design Operating Pressure

Standard Certified Pressure


Spindle Bar Travel

Spindle Bar Minimum Clearance

R.P.M

Drive - Pneumatic

Drive - Hydraulic

Feed - Pneumatic

Feed - Hydraulic

76mm

305mm

345 bar

102 bar

200°C

1000mm

75mm

Min: 5

4.0 Hp

5.0 Hp

3”

12”

10mm

0 - 8mm/min

0.393”

0 - 0.315”/min

345 Kgs

517 Kgs

759 Lbs

1137 Lbs

W - 93cm - (36”)L - 228cm - (90”) H - 70cm - (28”)

5000 p.s.i

1480 p.s.i

392°F

40”

3”

Max: 40

3.0 Kw

3.7 Kw

Hydraulic Supply Required @ 1050 p.s.i

Air Consumption / Supply Required

1.5 Hp

2.2 Hp

1.11 Kw

1.64 Kw

50 L/min

98 s.c.f.m

13 Gal/min

2.69 m3/m


Feed Rate Auto Feed

Technical Details

Feed Rates

Machine Weight

Shipping Weight


Shipping Dimensions

41


CHT1000Hot Tapping



• • •

HTC3 - HTC36

Standard hot tap cutters from 3 - 36”

SHTPD3 - SHTPD36

Standard hot tap pilot drills with wire retainers

CHT - 5000PT

Third party pressure test with calibrated test equipment

PP1 - 11 Kw 3 PhasePower Pack56 L.P.M up to 100 barremote pendant

PP4 - 35 Kw Power Pack Diesel engine silent type, complete with 12 volt control variable delivery axial piston pump with constant pressure control, variable outputflow, 0 to 80 L.P.M up to 160 bar.

LSC4 - LSC36

Line stop cutters 4 - 36”

LSPD4 - LSPD36

Standard line stop pilot drills with wire retainers

150-3FA - 600-24FA

Standard flange adapters(3 - 24”) #150, #300, #600

HTC3EX - HTC36EX

Extended hot tap cutters from 3 - 36”

LSFH4 - LSFH36

Line stop foldingheads 4 - 24”

SHTPD3EX - SHTPD36EX

Extended hot tap pilotdrills 3 - 36”

LSA2-6 - LSAB-12 - LSA12-24

Line stop actuator machines (manual and hydraulic)

Special Flange Adapters

Special flange adapters(3 - 24”) #900, #2500, PN16, API and line stop

42


CHT2000Hot Tapping



• • •




43



CHT2000Hot Tapping



• • •

Maximum Design Operating Pressure

Standard Certified Operating Pressure


Spindle Bar Travel


R.P.M

Drive - Hydraulic (weight + 6 Kgs)


150mm

610mm

5000 p.s.i

1480 p.s.i

200°C

2000mm

102mm

Min: 5

35.0 Hp

60 L/min

6”

24”

10mm

0 - 8mm/min

0.393”

0 - 0.315”/min

1110 Kgs

1250 Kgs

2442 Lbs

2750 Lbs

W - 81cm - (32”)L - 360cm - (142”) H - 75cm - (30”)

345 bar

100 bar

392°F

80”

4”

Max: 40

26 Kw

16 Gal/min


Feed Rate Auto Feed

Technical Details

Feed Rates

Machine Weight

Shipping Weight


Shipping Dimensions

44


CHT2000Hot Tapping



• • •

HTC3 - HTC36


SHTPD3 - SHTPD36


CHT - 5000PT


PP1 - 11 Kw 3 PhasePower Pack56 L.P.M up to 100 barremote pendant

PP4 - 35 Kw Power Pack Diesel engine silent type, complete with 12 volt control variable delivery axial piston pump with constant pressure control, variable outputflow, 0 to 80 L.P.M up to 160 bar.

LSC4 - LSC36


LSPD4 - LSPD36


150-3FA - 600-24FA


HTC3EX - HTC36EX


LSFH4 - LSFH36




LSA2-6 - LSAB-12- LSA12-24




45


CHT3000Hot Tapping



• • •



External certification for 5000 psi (345 bar) optional.


46



CHT3000Hot Tapping



• • •


Standard Certified Operating Pressure


Spindle Bar Travel


R.P.M

Drive - Hydraulic


305mm

915mm

345 bar

102 bar

200°C

3000mm

152mm

Min: 5

35.0 Hp

60 L/min

12”

36”

10mm

0 - 8mm/min

0.393”

0 - 0.315”/min

2120 Kgs

2422 Kgs

4664 Lbs

5328 Lbs

W - 125cm - (49”)L - 479cm - (188”) H - 93cm - (37”)

5000 p.s.i

1480 p.s.i

392°F

120”

6”

Max: 40

26.0 Kw

16 Gal/min


Feed Rate Auto Feed

Technical Details

Feed Rates

Machine Weight

Shipping Weight


Shipping Dimensions

47


CHT3000Hot Tapping



• • •

HTC3 - HTC36


SHTPD3 - SHTPD36


CHT - 5000PT


PP1 - 11 Kw 3 PhasePower Pack56 L.P.M up to 100 bar remote pendant

PP4 - 35 Kw Power PackDiesel engine silent type, complete with 12 volt control variable delivery axial piston pump with constant pressure control, variable outputflow, 0 to 80 L.P.M up to 160 bar.

LSC4 - LSC36


LSPD4 - LSPD36


150-3FA - 600-24FA


HTC3EX - HTC36EX


LSFH4 - LSFH36




LSA2-6 - LSAB-12- LSA12-24




48

Ø4 - 12” (line stop head capacity) Line Stop Actuator

LSA4-12Line Stopping

A Line stop hydraulic actuator used totemporarily isolate a section of pipeline for repairs or maintenance without the need to shutdown the line.

The Mirage LSA range is designed for ease of use in making 4-12 inch (102 - 305mm) line stops in conjunction with the required line stop head and housings into various material pipelines with varying wall thickness, surface or sub sea.

Hydraulically operated cylinder with control bar with direct measurement reading for distance control and double lock for securing the line stop head in place. Industry standard connection flange adapter for existing equipment.

Maximum working pressure is 1,480 p.s.i (102 bar) at 100°F (38°C). Operating temperature continuous rating is 181°F (83°C).

The Mirage LSA4-12 has a valve bank positioned at the lower end of the cylinder for ease of operation.

The machine is supplied complete with actuator, hydraulic valve and pressure relief, control bar protector and pressure test end cap, certified lifting bracket, connection hoses, all required mounting studs and nuts and #600 connection spool,CE certificate, packing list and manual - pressure certificate for working pressure - 1480 psi (102 bar).



• • •

• Hydraulic cylinder and controls• Direct depth reading• Twin control bar locks • 72” stroke as standard • Industry standard connections

49

Minimum Line Stop Diameter

Maximum Line Stop Diameter




• • •

Maximum Operating Pressure


Maximum Operating Temperature (continuous)

Boring Bar Travel

Hydraulic Oil Capacity

Hydraulic Supply Required - 1000 p.s.i (70 bar)

102mm

305mm

102 bar

102 bar

83°C

1829mm

29.5 Litres

Variable Flow

4”

12”

3440mm

135 Kgs

136”

297 Lbs

W - 50cm - (20”)L - 354cm - (140”) H - 50cm - (20”)

1480 p.s.i

1480 p.s.i

181°F

72”

6.5 Imp Gallons

Technical Details

Machine Length

Machine Weight

195 Kgs 430 LbsShipping Weight


Shipping Dimensions

Engine - Diesel

Maximum Pump Delivery


Standard Reservoir Capacity

Diesel Fuel Tank Capacity

Weight (not including fuel and hydraulic oil)

12volt Battery Start and Pendant Control

35 Kw

0 - 80 Lpm

100 bar

250 Litres

25 Litres

727 Kgs

47 Hp

0 - 21 gpm

1450 p.s.i

55 gallons

5.5 gallons

1600 Lbs


4

6

8

10

12

150

200

250

300

Standard Line Stop Housings

In DN

100

Nominal Size

LSH4-150

LSH6-150

LSH8-150

LSH10-150

LSH12-150

Part No

ASME Class 150

LSH4-300

LSH6-300

LSH8-300

LSH10-300

LSH12-300

Part No

ASME Class 300

LSH4-600

LSH6-600

LSH8-600

LSH10-600

LSH12-600

Part No

ASME Class 600

4

6

8

10

12

150

200

250

300

Standard Line Stop Heads

In DN

100

Nominal Size

LSFH4

LSFH6

LSFH8

LSFH10

LSFH12

Part No

Folding Head Class 600

LSSE4-600

LSSE6-600

LSSE8-600

LSH10-600

LSH12-600

Part No

Sealing Element Class 600

50



A line stop hydraulic actuator used totemporarily isolate a section of pipeline for repairs or maintenance without the need to shutdown the line.

The Mirage LSA range is designed for ease of use in making 14-20 inch (355 - 508mm) line stops in conjunction with the required line stop head and housings into various material pipelines with varying wall thickness.



The Mirage LSA4-12 has a valve bank positioned at the lower end of the cylinder for easeof operation.




• • •


51






• • •




Boring Bar Travel



355mm

508mm

102 bar

102 bar

83°C

2591mm

29.5 Litres

Variable Flow

14”

20”

3440mm

450 Kgs

136”

990 Lbs

W - 50cm - (20”)L - 354cm - (140”) H - 50cm - (20”)

1480 p.s.i

1480 p.s.i

181°F

102”

6.5 Imp Gallons

Technical Details

Machine Length

Machine Weight



Shipping Dimensions

Engine - Diesel







35 Kw

0 - 80 Lpm

100 bar

250 Litres

25 Litres

727 Kgs

47 Hp

0 - 21 gpm

1450 p.s.i

55 gallons

5.5 gallons

1600 Lbs


14

16

18

20

150

200

250


In DN

100

Nominal Size

LSH14-150

LSH16-150

LSH18-150

LSH20-150

Part No

ASME Class 150

LSH14-300

LSH16-300

LSH18-300

LSH20-300

Part No

ASME Class 300

LSH14-600

LSH16-600

LSH18-600

LSH20-600

Part No

ASME Class 600

14

16

18

20

150

200

250


In DN

100

Nominal Size

LSFH14

LSFH16

LSFH18

LSFH20

Part No


LSSE14-600

LSSE16-600

LSSE18-600

LSH20-600

Part No


52







The Mirage LSA22-34 has a valve bankpositioned at the lower end of the cylinderfor ease of operation.




• • •


53






• • •




Boring Bar Travel



558mm

864mm

102 Bar

102 Bar

83°C

3556mm

191 Litres

Variable Flow

22”

34”

4468mm

740 Kgs

176”

1631 Lbs

W - 50cm-(20”)L - 450cm-(177”) H - 50cm-(20”)

1480 p.s.i

1480 p.s.i

181°F

140”

42 Imp Gallons

Technical Details

Machine Length

Machine Weight



Shipping Dimensions

Engine - Diesel







35 Kw

0 - 80 Lpm

100 bar

250 Litres

25 Litres

727 Kgs

47 Hp

0 - 21 gpm

1450 p.s.i

55 Gallons

5.5 Gallons

1600 Lbs


22

24

26

28

600

650

700


In DN

550

Nominal Size

LSH22-150

LSH24-150

LSH26-150

LSH28-150

Part No

ASME Class 150

LSH22-300

LSH24-300

LSH26-300

LSH28-300

Part No

ASME Class 300

LSH22-600

LSH24-600

LSH26-600

LSH28-600

30

32

34

750

800

850

LSH30-150

LSH32-150

LSH34-150

LSH30-300

LSH32-300

LSH34-300

LSH30-600

LSH32-600

LSH34-600

Part No

ASME Class 600

22

24

26

28

600

650

700


In DN

550

Nominal Size

LSFH22

LSFH24

LSFH26

LSFH28

Part No


LSSE22-600

LSSE24-600

LSSE26-600

LSH28-600

30

32

34

750

800

850

LSFH30

LSFH32

LSFH34

LSSE30-600

LSSE32-600

LSH34-600

Part No


54







The Mirage LSA36-48 has a valve bankpositioned at the lower end of the cylinderfor ease of operation.




• • •


55






• • •




Boring Bar Travel



915mm

1219mm

102 bar

102 bar

83°C

3556mm

291 Litres

Variable Flow

36”

48”

4468mm

1550 Kgs

176”

3410 Lbs

W - 50cm - (20”)L - 525cm - (207”) H - 50cm - (20”)

1480 p.s.i

1480 p.s.i

181°F

140”

64 Imp Gallons

Technical Details

Machine Length

Machine Weight



Shipping Dimensions

Engine - Diesel







35 Kw

0 - 80 Lpm

100 bar

250 Litres

25 Litres

727 Kgs

47 Hp

0 - 21 gpm

1450 p.s.i

55 gallons

5.5 gallons

1600 Lbs


36

38

40

42

950

1000

1050


In DN

900

Nominal Size

LSH36-150

LSH38-150

LSH40-150

LSH42-150

Part No

ASME Class 150

LSH36-300

LSH38-300

LSH40-300

LSH42-300

Part No

ASME Class 300

LSH36-600

LSH38-600

LSH40-600

LSH42-600

44

46

48

1100

1150

1200

LSH44-150

LSH46-150

LSH48-150

LSH44-300

LSH46-300

LSH48-300

LSH44-600

LSH46-600

LSH48-600

Part No

ASME Class 600

36

38

40

42

950

1000

1050


In DN

900

Nominal Size

LSFH36

LSFH38

LSFH40

LSFH42

Part No


LSSE36-600

LSSE38-600

LSSE40-600

LSH42-600

44

46

48

1100

1150

1200

LSFH44

LSFH46

LSFH48

LSSE44-600

LSSE46-600

LSH48-600

Part No


56

Training & Site Support

Servicing & Refurbishment

Mirage have developed a range of specialist training packages, delivered by our experienced training team at our UK facility, or on-site across the globe, for all aspects of in-situ machining for your site service technicians. The team is made up of dedicated and specially trained service personnel, for your support and training in all in-situ applications of Mirage kit. With vast experience of application in demanding situations, let our team train and support your technicians for success.

Our team of dedicated, time served engineers offer a wealth of skills and experience in building and maintaining machine tools of all types. If you have a requirement for servicing or refurbishment, we can reverse engineer a bespoke solution for you, regardless of original manufacturer, condition or age. Maintain the quality of your machining assets and keep them on-line with our machine maintenance, servicing and refurbishment packages.

Managed from our specially designed UK facility, Mirage Machines offer a comprehensive and ever expanding range of portable machine tools specifically for rental by our customers, on a flexible daily, weekly or monthly basis. Whether you have machine shortages due to breakdown, a peak demand shortage or require a one-off application, our rental equipment can be there when you need it most.

Rental

T: +44 (0) 1332 291767F: +44 (0) 1332 370356

[email protected]


57

Documents

Hot Tapping and Line Stopping - Pipeline Specialty …psssa.com.au/.../2016/09/Hot-Tapping-Line-Stopping... · Hot Tapping and Line Stopping Mirage’s LSA range is designed for ease