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Hot Dipped Galvanized Steel Poles

Hot Dipped Galvanized Steel Poles - 3.imimg.com3.imimg.com/data3/RC/VB/MY-2/metcraft-pole-brochure.pdf · Metcraft Engineering is one of the leading Manufacturers and Suppliers of

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Page 1: Hot Dipped Galvanized Steel Poles - 3.imimg.com3.imimg.com/data3/RC/VB/MY-2/metcraft-pole-brochure.pdf · Metcraft Engineering is one of the leading Manufacturers and Suppliers of

Hot Dipped Galvanized Steel Poles

Page 2: Hot Dipped Galvanized Steel Poles - 3.imimg.com3.imimg.com/data3/RC/VB/MY-2/metcraft-pole-brochure.pdf · Metcraft Engineering is one of the leading Manufacturers and Suppliers of

Metcraft Engineering is one of the leading Manufacturers and

Suppliers of Hot Dipped Galvanized Steel Poles in 2 variety

1.Tubular Type steel poles and

2.Polygonal Types Steel Poles

For various kinds of application Light Poles, Flood Lights, Traffic

Light Poles, Solar Light, Stadium Lighting Poles and other

Customized Poles. Also Metcraft Engineering is recognized in the industry as a leading

Manufacturer of Hot Dip Galvanized Structures, Pre-Engineered Building

Structures, Equipment Support Structures, Process Plant Structures, Pipe Racks, Solar PV Panel Mounting Structures, Transmission Line

Towers Beam Crash barriers and Galvanized TMT Bar. We make only Hot Dip Galvanized Steel products because of its superior characteristics. Metcraft Engineering, is a part of Steel Centre group of companies which engaged in Trading of steel for more than 27 years. We have state of the art Steel Fabrication and Hot Dip Galvanizing Unit near Bangalore at KIADB Industrial Area Spread across 90,000 sq.ft. of Plot Area and

35,000 sq.ft. of built up area, Our manufacturing Unit is located at KIADB Industrial Area, Harohalli which is 40Kms away from Bangalore on Kanakapura Road

spread across 90,000 sq.ft. of Plot Area. Systems and Functionality of Organization : We are ISO 9001:2008 Company and use Latest ERP systems on all areas of our Organization to achieve our Quality Standards. Human Resource : Experience personnel in various departments have hands on experience

in various departments and Processes of manufacturing. Capacity : 1000 Tons per Month of fabrication and 1400 Tons per Month of galvanizing

Area : 25000 sq.ft. Finished Goods Storage: 20,000 sq.ft. 10,000 sq.ft. fabrication 25000 sq.ft. Main Fabrication Machinery: 10 New Generation Hydraulic Presses of various capacities, 2 No’s radial Drilling Machines, 8 No’s Welding Machines, Profile Cutting Machine, Shearing and Press Brake machines, Variety of machine enables us to

take up any kind of Steel fabrication. Hot Dip Galvanizing: Latest Automatic Furnace oil Furnace with Bath size of 8 meters Length x

0.8 meters width and 1.2 meter Height. Material Handling Equipments: 2 no’s Class III duty double Girder Crane for galvanizing and 1 single girder for fabrication, Pick and carry crane of 12 Tons capacity, 100 Tons weigh

Bridge. Testing Equipments: Latest UTM (universal Testing Machine) for testing the Physical properties of Steel and Well equipped Lab for testing various materials and Galvanizing specifications

Introduction:

Page 3: Hot Dipped Galvanized Steel Poles - 3.imimg.com3.imimg.com/data3/RC/VB/MY-2/metcraft-pole-brochure.pdf · Metcraft Engineering is one of the leading Manufacturers and Suppliers of

1. Lowest Lifetime Cost-Long life make Hot Dip Galvanizing the most versatile and economic way of protecting steel for long periods (25+years). The life of a zinc layer is between 40 and 100 years when in contact with clean air at a humidity of approx 70%, zinc corrodes at low speed in

comparison to Paint, henceforth maintaining the advantage in the case of non-ventilated, aggressive and releasing gas atmospheres.

2. Reliability - The process is simple, straightforward and closely controlled. The coating thicknesses are regular, predictable and easily specified and are

defined by I.S. EN ISO 1461 : 2009. 3. Speed of Application - A fully galvanized protective coating can be applied in a few hours. A proper four coat paint system requires approximately one week. 4. Complete Coverage - Because it is dipped in molten zinc, all parts of the surfaces are coated - inside and out - including awkward

corners and narrow gaps.

5. Coating Toughness - Hot Dip Galvanizing is unique the coating bonds metallurgic ally with the steel giving a much greater resistance to damage than other coatings. 6. Three Way Protection - Hot Dip Galvanizing protects in three ways. It weathers at a slow rate giving a long and predictable life. The coating sacrifices itself to any small areas exposed through drilling, cutting or accidental damage. If large areas get damaged it prevents the sideways creep of rust. 7. Ease of Inspection - Hot Dip Galvanizing is an honest coating - if it looks continuous and sound, it is so. Coating thickness can be checked easily with the use of magnetic probe (Elco Meter). 8. Faster Construction - Hot Dip Galvanized steel is ready for use. No further site preparation, painting or inspection is necessary. Once erected, cladding can begin immediately, thus accelerating the

construction program.

Advantages of Hot Dip Galvanizing:

Page 4: Hot Dipped Galvanized Steel Poles - 3.imimg.com3.imimg.com/data3/RC/VB/MY-2/metcraft-pole-brochure.pdf · Metcraft Engineering is one of the leading Manufacturers and Suppliers of

Hot Dip Galvanized Steel Tubular Poles as per IS :2713 (PART II)- 1980

Hot Dipped Galvanized Steel Tubular poles are manufactured using round tubes and are

extensively used in places like industrial areas, parking areas, stock yards, sports

stadium and highways and roadways for providing better illumination. Our poles are

praised for excellent durability, high strength, strong structure, corrosion resistance and

easy installation. Apart from all this, the Hot Dip Galvanizing can withstand adverse

climatic conditions and increase longevity of poles

Page 5: Hot Dipped Galvanized Steel Poles - 3.imimg.com3.imimg.com/data3/RC/VB/MY-2/metcraft-pole-brochure.pdf · Metcraft Engineering is one of the leading Manufacturers and Suppliers of

Specification of Hot Dip Galvanized Steel Tubular Poles as per IS

:2713 (PART II)- 1980

Designation OVER-ALL

LENGTH

PLANT LOAD HEIGHT

LENGTH OF SECTION

OUTSIDE DIAMETRE AND THICKNESSOF

SECTION

APPROX

ING APPLIED ABOVE WEIGHT

L DEPTH FROM GROUND Bottom Middle TOP Bottom Middle Top OF POLE

TOP ATA H h3 h2 h1

DISTANC

E

Meters Meters Meters Meters Meters Meters Meters mm mm mm kgs

410SP-1 7.00 1.25 0.30 5.75 4.00 1.50 1.50 114.3x3.65 88.9x3.25 76.1x3.25 62

410SP-2 7.00 1.25 0.30 5.75 4.00 1.50 1.50 114.3x4.50 88.9x4.05 76.1x3.25 73

410SP-3 7.00 1.25 0.30 5.75 4.00 1.50 1.50 114.3x5.40 88.9x4.85 76.1x3.25 85

410SP-4 7.50 1 0.30 6 4.50 1.50 1.50 114.3x3.65 88.9x3.25 76.1x3.25 67

410SP-5 7.50 1.25 0.30 6 4.50 1.50 1.50 114.3x4.50 88.9x4.05 76.1x3.25 79

410SP-6 7.50 1.25 0.30 6.25 4.50 1.50 1.50 114.3x5.40 08.9x4.85 76.1x3.25 93

410SP-7 7.50 1.25 0.30 6.25 4.50 1.50 1.50 139.7x450 114.3x3.65 88.9x3.25 97

410SP-8 7.50 1 0.30 6.25 4.50 1.50 1.50 139.7x4.85 114.3x3.65 88..9x3.25 103

410SP-9 7.50 1 0.30 6 4.50 1.50 1.50 139.7x5.40 114.3x3.65 88.9x3.25 110

410SP-10 8.00 1.50 0.30 6.50 4.5 1.75 1.75 114.3x3.65 88.9x3.25 76.1x3.25 70

410SP-11 8.00 1.50 0.30 6.50 4.50 1.75 1.75 114.3X4.50 83.9x4.05 76.1X3.25 83

410SP-12 8.00 1.5 0.30 6.50 4.50 1.75 1.75 114.3x5.40 88.9x4.85 76.1x3.25 97

410SP-13 8.00 1.50 0.30 6.50 4.50 1.75 1.75 139.7x4.50 114.3x3.65 88.9x3.25 101

4105P-14 8.0 1.50 0.30 6.5 4.500 1.75 1.75 139.7x4.85 114.3x4.50 88.9x3.25 111

4105P-15 8.00 1.5 0.30 6.50 4.50 1.75 1.75 139.7x5.40 114.3x4.50 88.9x3.25 119

410SP-16 8.50 1.50 0.30 7.00 5.00 1.75 1.75 114.3x3.65 88.9X3.25 76.1x3.25 75

410SP-17 8.50 1.5 0.30 7.00 5.00 1.75 1.75 114.3x4.50 89.9x4.05 76.1x3.25 89

410SP-18 8.50 1.50 0.30 7.00 5.00 1.75 1.75 114.3x5.40 88.9x4.85 76.1x3.25 104

410SP-19 8.50 1.5 0.30 7.00 5.00 1.75 1.75 139.7x4.50 114.3x3.65 88.9x3.25 109

410SP-20 8.50 1.50 0.30 7.00 5.00 1.75 1.75 139.7x4.85 114.3x4.50 88.9x3.25 115

410SP-21 8.50 1.50 0.30 7.00 5.00 1.75 1.75 139.1x5.40 114.3x4.50 88.9x3.25 129

410SP-22 8.50 1.50 0.30 7.00 5.00 1.75 1.75 1.65.1x4.50 139.7x4.50 114.3x3.65 141

410SP-23 8.50 1.5 0.30 7.00 5.00 1.75 1.75 165.1x4.85 139.7x4.50 114.3x3.65 148

410SP-24 8.50 1.50 0.30 7.00 5.00 1.75 1.75 165.1 x5.40 139.7x5.40 114.3x3.65 158

410SP-25 9.00 1.50 0.30 7.50 5.00 2.00 2.00 114.3x3.65 88.9x3.25 76.1x3.25 78

410SP-26 9.00 1.50 0.30 7.50 5.00 2.00 2.00 114.3x4.50 88.9x4.05 76.1x3.25 92

410SP-27 9.00 1.50 0.3 7.50 5.00 2.00 2.00 114.3x5.40 88.9x4.85 76.1x3.25 108

Page 6: Hot Dipped Galvanized Steel Poles - 3.imimg.com3.imimg.com/data3/RC/VB/MY-2/metcraft-pole-brochure.pdf · Metcraft Engineering is one of the leading Manufacturers and Suppliers of

Specification of Hot Dip Galvanized Steel Tubular Poles as per IS

:2713 (PART II)- 1980 Designation OVER-ALL

LENGTH

PLANT LOAD HEIGHT

LENGTH OF SECTION

OUTSIDE DIAMETRE AND THICKNESSOF

SECTION

APPROX

ING APPLIED ABOVE WEIGHT

L DEPTH FROM GROUND Bottom Middle TOP Bottom Middle Top OF POLE

TOP ATA H h3 h2 h1

DISTANCE

Meters Meters Meters Meters Meters Meters Meters mm mm mm kgs

410SP-28 9.00 1.50 0.30 7.50 5.00 2.00 2.00 139.7x4.50 114.3x3.65 88.9x3.25 113

410SP-29 9.00 1.50 0.30 7.50 5.00 2.00 2.00 139.7x4.85 114.3x4.50 88.9x3.25 125

410SP-30 9.00 1.50 0.30 7.50 5.00 2.00 2.00 139.7x5.40 114.3x4.50 88.9x3.25 133

410SP-31 9.00 1.50 0.30 7.50 5.00 2.00 2.00 165.1x4.50 139.7x4.50 114.3x3.65 147

410SP-32 9.00 1.50 0.30 7.50 5.00 2.00 2.00 165.1x4.85 139.7x4.50 114.3x3.65 154

410SP-33 9.00 1.50 0.30 7.50 5.00 2.00 2.00 165.1x5.40 139.7x4.50 114.3x3.65 164

410SP-34 9.50 1.80 0.60 7.70 5.00 2.25 2.25 139.7x4.50 114.3x4.50 88.9x3.25 122

410SP-35 9.50 1.80 0.60 7.70 5.00 2.25 2.20 139.7x4.85 114.3x4.50 88.9x3.25 129

410SP-36 9.50 1.80 0.60 7.70 5.00 2.25 2.25 139.7x5.40 114.3x4.50 88.9x3.25 137

410SP-37 9.50 1.80 0.60 7.70 5.00 2.25 2.25 165.1X4.50 139.7X4.50 114.3X3.65 153

410SP-38 9.50 1.80 0.60 7.70 5.00 2.25 2.25 165.1x4.85 139.7x4.50 114.3x3.65 160

410SP-39 9.50 1.80 0.60 7.70 5.00 2.25 2.25 165.1x5.40 139.7x4.50 114.3x3.65 170

410SP-40 10.00 1.80 0.60 8.20 5.20 2.40 2.40 139.7x4.50 114.3x4.50 88.9x3.25 128

4105P-41 10.00 1.80 0.60 8.20 5.200 2.40 2.40 139.7x4.85 114.3x4.50 88.9x3.25 135

4105P-42 10.00 1.80 0.60 8.20 5.20 2.40 2.40 139.7x5.40 114.3x4.50 88.9x3.25 144

410SP-43 10.00 1.80 0.60 8.20 5.20 2.40 2.40 165.1x4.50 139.7x4.50 114.3x3.65 160

410SP-44 10.00 1.8 0.60 8.20 5.20 2.40 2.40 165.1x4.585 139.7x4.50 114.3x3.65 168

410SP-45 10.00 1.80 0.60 8.20 5.20 2.40 2.40 165.1x5.40 139.7x4.50 114.3x3.65 178

410SP-46 10.00 1.80 0.60 8.25 5.20 2.40 2.40 193.7x4.85 165.1x4.50 139.7x4.50 208

410SP-47 10.00 1.80 0.60 8.20 5.20 2.40 2.40 193.7x5.40 165.1x4.50 139.7x4.50 221

410SP-48 10.00 1.80 0.60 8.20 5.20 2.40 2.40 193.7x5.90 165.1x4.50 139.7x4.50 233

410SP-49 11.00 1.80 0.60 9.20 5.60 2.70 2.70 139.7x4.50 114.3x4.50 88.9x3.25 140

410SP-50 11.00 1.80 0.60 9.20 5.60 2.70 2.70 139.7X4.85 114.3X4.50 88.9X3.25 147

410SP-51 11.00 1.80 0.60 9.20 5.60 2.70 2.70 139.7X5.40 114.3X4.50 88.9X3.25 164

410SP-52 11.00 1.80 0.60 9.20 5.60 2.70 2.70 165.1X4.50 139.7X4.50 114.3X3.65 175

410SP-53 11.00 1.80 0.60 9.20 5.60 2.70 2.70 165.1X4.85 139.7X4.50 114.3X3.65 183

410SP-54 11.00 1.80 0.60 9.20 5.60 2.70 2.70 165.1x5.40 139.7x4.50 114.3x3.65 194

410SP-55 11.00 1.80 0.60 9.20 5.60 2.70 2.70 193.7x4.85 165.1x4.50 139.7x4.50 227

410SP-56 11.00 1.80 0.60 9.20 5.60 2.70 2.70 193.7x5.40 165.1x4.50 139.7x4.50 241

410SP-57 11.00 1.80 0.60 9.20 5.60 2.70 2.70 193.7x5.90 165.1x4.85 139.7x4.50 256

Page 7: Hot Dipped Galvanized Steel Poles - 3.imimg.com3.imimg.com/data3/RC/VB/MY-2/metcraft-pole-brochure.pdf · Metcraft Engineering is one of the leading Manufacturers and Suppliers of

Specification of Hot Dip Galvanized Steel Tubular Poles as per IS

:2713 (PART II)- 1980

Designation OVER-ALL

LENGTH

PLANT LOAD HEIGHT

LENGTH OF SECTION

OUTSIDE DIAMETRE AND THICKNESSOF

SECTION

APPROX

ING APPLIED ABOVE WEIGHT

L DEPTH FROM GROUND Bottom Middle TOP Bottom Middle Top OF POLE

TOP ATA H h3 h2 h1

DISTANCE

Meters Meters Meters Meters Meters Meters Meters mm mm mm kgs

410SP-58 12.00 2.00 0.60 10.00 5.80 3.10 3.10 165.1x4.50 139.7x4.50 114.3x3.65 186

410SP-59 12.00 2.00 0.60 10.00 5.80 3.10 3.10 165.1x4.85 139.7x4.50 114.3x3.65 197

410SP-60 12.00 2.00 0.60 10.00 5.80 3.10 3.10 165.1x5.40 139.7x4.50 114.3x3.65 208

410SP-61 12.00 2.00 0.60 10.00 5.80 3.10 3.10 193.7x4.85 165.1x4.50 139.7x4.50 245

410SP-62 12.00 2.00 0.60 10.00 5.80 3.10 3.10 193.7x5.40 165.1x4.50 139.7x4.50 259

410SP-63 12.00 2.00 0.60 10.00 5.80 3.10 3.10 193.7x5.90 165.1x4.85 139.7x4.50 277

410SP-64 12.00 2.00 0.60 10.00 5.80 3.10 3.10 219.1x4.85 193.7x4.85 165.1x4.50 292

410SP-65 12.00 2.00 0.60 10.00 5.80 3.10 3.10 219.1x5.60 193.7x4.85 165.1x4.50 313

410SP-66 12.00 2.00 0.60 10.00 5.80 3.10 3.10 219.1x5.90 193.7x4.85 165.1x4.50 322

410SP-67 13.00 2.00 0.60 11.00 5.80 3.60 3.60 193.7x4.85 165.1x4.50 139.7x4.50 261

410SP-68 13.00 2.00 0.60 11.00 5.80 3.60 3.60 193.7x5.40 165.1x4.50 139.7x4.50 281

410SP-69 13.00 2.00 0.60 11.00 5.80 3.60 3.60 193.7x5.90 165.1x4.85 139.7x4.50 302

410SP-70 13.00 2.00 0.60 11.00 5.80 3.60 3.60 219.1x4.85 193.7x4.85 165.1x4.50 312

410SP-71 13.00 2.00 0.60 11.00 5.80 3.60 3.60 219.1x5.60 193.7x4.85 165.1x4.50 333

410SP-72 13.00 2.00 0.60 11.00 5.80 3.60 3.60 219.1x5.90 193.7x4.85 165.1x4.50 343

410SP-73 14.50 2.00 0.60 12.50 6.50 4.00 4.00 193.7x5.40 165.1x4.85 139.7x4.50 312

410SP-74 14.50 2.00 0.60 12.50 6.50 4.00 4.00 193.7x5.90 165.1x5.40 139.7x4.50 336

410SP-75 14.50 2.00 0.60 12.50 6.50 4.00 4.00 219.1x5.60 193.7x4.85 165.1x4.50 370

410SP-76 14.50 2.00 0.60 12.50 6.50 4.00 4.00 219.1x5.90 193.7x4.85 165.1x4.50 380

410SP-77 16.00 2.30 0.60 13.70 7.00 4.50 4.50 193.7x5.40 165.1x4.85 139.7x4.50 341

410SP-78 16.00 2.30 0.60 13.70 7.00 4.50 4.50 193.7x5.90 165.1x4.50 139.7x4.50 367

410SP-79 16.00 2.30 0.60 13.70 7.00 4.50 4.50 219.1x5.60 193.7x4.85 165.1x4.50 405

410SP-80 16.00 2.30 0.60 13.70 7.00 4.50 4.50 219.1x5.90 193.7x4.85 165.1x4.50 416

Page 8: Hot Dipped Galvanized Steel Poles - 3.imimg.com3.imimg.com/data3/RC/VB/MY-2/metcraft-pole-brochure.pdf · Metcraft Engineering is one of the leading Manufacturers and Suppliers of

Polygonal Types Steel Poles

Salient features:

- Simple Structural Architecture

- Taller in Section

- Aesthetic Look

- Low Resistance to Wind

- Polygonal in Cross Section

- Simple Foundation Integration

- Hot Dip Galvanization

- Easy & Quick to Erect

- Longer Life

Application

• Street Lighting

• Road Lighting

• Highway Lighting

• Park/Garden Lighting

• Factory Lighting

• Sign Boards

Page 9: Hot Dipped Galvanized Steel Poles - 3.imimg.com3.imimg.com/data3/RC/VB/MY-2/metcraft-pole-brochure.pdf · Metcraft Engineering is one of the leading Manufacturers and Suppliers of

Polygonal Types Steel Poles - Specifications

•Polygonal poles are Hot Dipped galvanized with 65 Microns of coating

•Polygonal poles up to length of 5.5 meters are manufactured in single section

•Steel used in manufacturing is of minimum 355N/mm2 yield Strength and 490 N/mm2 Tensile Strength

Page 10: Hot Dipped Galvanized Steel Poles - 3.imimg.com3.imimg.com/data3/RC/VB/MY-2/metcraft-pole-brochure.pdf · Metcraft Engineering is one of the leading Manufacturers and Suppliers of

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