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New products at HF

R.Adelberg 2009

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A. Signal relays1. HFD42. HFD31

B. Power relays1. HF3FA2. HF152F – double pin3. HF7FD – double pin4. HF32FA-G5. HF46FA-G6. HF49FD7. HF115FD8. HF115FP9. HF118F reflow10. HF118F 13611. HF14FW 13612. HF18FA

C. Safety relays1. HFA22. HFA43. HFA6

D. Latching relays1. HFE202. HFE23

E. SSR1. HFS32 SSR

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1. HFD4 Samples & Serie now SMD samples June 2009 Axicom IM Omron G6K PANASONIC AGQ

SMT = sureface mounting technology

(reflow soldering)

DIP = DIP terminations ( wave soldering)

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HFD4

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HFD4

FCC part 68 = Federal Communications Commission part 68:

This rules are to avoid any dangerous situation based on electrical hazards.

For the relays means this - surge withstand voltage :

10 x 160µs means = 10µs is the slew rate (Anstiegssteilheit) and

160µs is the duration time

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HFD4

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HFD4

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HFD4 Typ. application

• Communications equipment

Linecard application – analog.ISDN , xDSL

Voice over IP

• Office and business equipment

• Measurment and control equipment

• Consumer electronics

• Medical equipment

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2. HFD31 Samples & Serie since July 09 Panasonic TQ2 Fujitsu A Serie Zettler AZ850/851 Omron G6H, TYCO FP2

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HFD31

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HFD31

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HFD31

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HFD31 Typ. application

• Communications equipment

Linecard application – analog.ISDN , xDSL

Voice over IP

• Office and business equipment

• Measurment and control equipment

• Consumer electronics

• Medical equipment

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3. HF3FA• samples and series since last year

• VDE and cULus approved

• to replace HF3FD

• GWFI / GWIT / GWT acc. EN60335/VDE0700

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Lay-out HF3FA

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Comparision between HF3FA and HF3FD

HF3FA – HF3FD

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HF3FA typ. applications

- white goods- door opener- coffee maker - motion sensor- water boiler- etc.

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4. HF152F double pin version• sometime it is to hot at 16A 250VAC +105°C

• to avoid heating problems on the pcb

• Hongfa is the first supplier which can offer this kind of pinning

• VDE and UL approved

• samples and serie since September 2008

Standard pinning double pinning

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HF15F-T Doppelpin Typenbezeichnung

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Lay-out HF152F Doppelpin version

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HF152F Doppelpin version

Temp.rise comparison test single and double pin version at: 16A 105°C after 2hours:

Movable spring pin Stat.spring pin

HF152F-T

Single pin version

20K 28K

HF152F-T

Double pin version

15K 20K

Result: the temp.rise is much lower than with single pin!!

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HF152F Doppelpin version typ. applications:

• white goods

refrigerator compressor relay

washer heating relay

oven heating zone relay

• light and building controls

actor

proximity switch (Näherungsschalter)

door opener

etc.

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5. HF7FD double pin version• to avoid heating problems on the pcb

• more safety for the soldering connection relay - pcb

• Hongfa is the first supplier which can offer this kind of pinning

• VDE and UL approved

• samples and serie since Juni 2009

HF7FD double pin is approved at VDE with:

12A / 250VAC +70°C 100k cycles !

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F7FD double pin version

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Lay-out HF7FD Doppelpin version

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HF7FD doublelpin version typ. applications:

• white goods

refrigerator compressor relay

washer heating relay

oven heating zone relay

• light and building controls

actor

proximity switch (Näherungsschalter)

door opener

etc.

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6. HF32FA-G Samples and serie since November 2008 VDE approved UL expected September 2009

Ambient temperature: -40-+85°C

Out line dimensions: 17,6 x 10,1 x 12,3 mm

Coil power: 200mW 1 NO

Dielectric strength

Coil-contact : 5000VAC

Switching power :2500VA

Contact material: AgSnO

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Cross reference

Electrical endurance

TAKAMISAWA : JV

OEG : OJ /OJE – keine 10A

P&B : T77 – keine 10A

- 10A 250VAC resistive load roomtemperature: 70k cycles

- 1000W lamp load roomtemperature : 30k cycles

- TV5 rating acc UL

- B300 / R300 acc.UL

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HF32FA-G is always with AgSnO contact material – no other contact material is available !

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HF32FD-G typ. applications:

• PLC (programmable logic controller - SPS speicherprogrammierbare Steuerung)

out-put cards

• light and building controls

lighting for warning and information signs

shutter motor relay

door opener

etc.

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7. HF46F / HF46F-G Samples and serie since November 2008 VDE and CUR approved Replacement type for HF43F OMRON G5NB

Panasonic LD

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Safety approval

HF46F HF46F-G

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HF46F/46-G with 2 kings of different pinnings:

Panasonic LD / OMRON G5NB and Tyco PCJ

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HF46F/46-G with 2 kings of different pinnings:

OMRON G5T

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HF46F/46F-G typ. applications:

• white goods

washer door locking / inside light

• light and building controls

lighting for warning and information signs

shutter motor relay

door opener

• industry control systems

etc.

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Comparison between HF43F – HF46F

HF43F – HF46F

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8. HF49FD

Features:

Both single contact version and bifurcated contact version are available

Max. switching capability of contact: 5A

Dielectric strength between contact and coil: 3kV

High sensitive coil: 0.12W

Two versions of terminal placement, compatible for both HF49F and HF49FA

Socket available

Environmental friendly products, compliant to RoHS

Cross Reference: Panasonic PA, OMRON G6DS, OEG PCN

(20.0×5.0×12.5) mm

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Contact pin distance:

5,08 = PANASONIC PA or

OMRON G6DS

7,62 = TYCO PCN

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HF49FD pcb lay-out

HF49FHF49FA

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9. HF115FD – low cost HF115F Samples and serie since November 2008 VDE and CUR approved No sealed version AgSnO and AgNi contact material available

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5. HF115FD – low cost HF115F

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Comparison HF115FD – HF115F

HF115FD – HF115F

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10. HF115FP – with LED and manual tab

Samples and serie since November 2008 VDE and CUR approved No sealed version AgSnO and AgNi contact material available Suitable for pcb or DIN rail sockets

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HF115FP advantage Manual tab with slot for metall retainer – tab is useable on the pcb socket too DC version with LED and protection diode (bipolare LED – means connection direction

is arbitrary) AC version with LED For pcb- and DIN rail sockets

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HF115FP advantage Manual tab with slot for metall retainer – tab is useable on the pcb socket too

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HF115FP typ. applications:

• switch cabinets

I/O moduls

• light and building controls

lighting for warning and information signs

shutter motor relay

door opener

• industry control systems

etc.

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11. HF118F (253) reflow version (THT)

Samples and serie since December 2008 VDE and CUR No sealed version AgSnO and AgNi contact material available Packaging real and tape available 8A 250VAC +85°C 50k cycles

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HF118F (253) reflow version

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HF118F (253) reflow version Packaging real and tape available

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HF118F (253) reflow version

Pre heating phase

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HF118F (253) reflow version

Advantage: only reflow soldering process – save time and money

Disadvantage: Relay is more expensive

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13. HF118F (136) low cost version

Samples and serie since December 2008 VDE and CUR pending No sealed version AgSnO and AgNi contact material available 8A 250VAC +85°C 50k cycles

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Comparison HF118F 136 – HF118F

HF118F 136 – HF118F

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14. HF14FW 136

Features:

20A switching capability

TV-10 load

1.5mm contact distance is available

4kV dielectric strength(between coil and contacts)

Sockets available

Environmental friendly products, compliant to RoHS

Application:

UPS, Power, home appliance, industrial control

Cross Reference:

Omron G2R, TYCO OMI, FUJISTU FBR610, Panasonic JR1, Songchuan 793

(29.0×13.0×26.5) mm

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15. HF18FA

Features:

2 and 4 form C configurations

High load (2Z: 10A 30VDC/250VAC

4Z: 6A 30VDC/250VAC)

Surge withstand up to 2500V

Various terminals available

Environmental friendly products, compliant to RoHS

Application:

The product widely apply to industrial automation equipment, machinery equipment and other industrial control equipment.

Cross Reference:

Omron MY, Finder 55, TYCO PT

(21.5×28×35) mm

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16. HFA2 / HFA4 / HFA6 Samples 2 pol IIIQ. 2009 serie end 2009 Samples 4 pol IIIQ. 2010 serie end 2010 Samples 6 pol IIIQ. 2011 serie end 2011

Features of HFA2

2 pole with either 1NO+1NC or 2CO contacts

Forcibly guided contacts according to EN50205

10kV surge resistance among coils and contacts

6kV surge resistance (between poles)

6A 250VAC Res. Load, 3A 250VAC,AC-15 load

Environmental friendly products, compliant to RoHS

Application:

This product widely apply to elevator and escalator control, Emergency shut-off, machine control, light barrier, could also use in the process of automotive making , industrial automatic control device, security and protection system and etc.

Cross Reference:

TYCO SR2M, HENGSTLER K-RBS, DOLD OA5669, ELESTA SIR282

(29×12.6×25.5) mm

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Features of HFA4 4 pole with either 2NO+2NC or 3NO+1NC contacts Forcibly guided contacts according to EN50205 10kV surge resistance among coils and contacts High shock resistance (Functional:200m/s2) Low operating power(360mW rate coil power) 6A 250VAC Res. Load, 2A 250VAC, AC-15 load Environmental friendly products, compliant to RoHS

Application:

This product widely apply to elevator and escalator control, Emergency shut-off, machine control, light barrier, could also use in the process of automotive machine tools , industrial automatic control device, security and protection system and etc.

Cross Reference:

Omron G7SA, Panasonic SFS, IDEC RF1V,

ELESTA SIR 4 contacts, TYCO SR4D

(40×13×24) mm

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Saftey relays are relays with special requirements acc. EN 50205 and ZH1/457 (ZH = Zweihandsteuerungen für Pressen) like:

- forcibly guided contacts (zwangsgeführte Kontakte)

- must have min. 1NO and 1NC

- contact gap must be never less 0,5mm over the hole life time of the

safety relays – not only under normal operating conditions, but also

when a fault occurs

- NC + NO can never simultanously in the closed position

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Safety relay typ. application: safety control circuits:

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17. HFE20 – compare with RTx3T

Samples mid. of 2009 serie end 2009 Optinal pre-make contact tungsten (W) Optional manual tab in preparation Inrush current till165A 20msec 5kV / 10mm creepage + clearance Monostable 400mW and/or latching 1 or 2 coils

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What is a pre-make contact ?

Twin contact electrically connected where one contact always closes first (pre-make) and opens last. The pre-make contact, for example out of tungsten (high resistive and very resistant to contact erosion), switches the current, while the second, like a low resistive silver contact, carries the load.

Pre-make contact is tungsten W and

second contact is AgSnO

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What is a pre-make contact ?

Pre-make absorb the inrush current !

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Cross reference

- Tyco RTx3T

Typ.application- building controls- actors- ripple control receiver (Rundsteuerempfänger)- etc.

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18. HFE21 Samples mid. of 2009 serie end 2009 120A 250VAC max 440VAC Two different kinds of terminal latching 1 or 2 coils Gruner

This are short circuit requirements !

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For example UC3-1 =

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HFE21 typ. application:

- electr. meter application

At the moment a lot of countries changed from electromechanical induction meter to solid state meters.

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HFE21 typ. application:

Solid state meters advantage:Some newer electricity meters are solid state and display the power used on an LCD, while newer electronic meters can be read automatically.In addition to measuring electricity used, solid state meters can also record other parameters of the load and supply such as maximum demand, power factor and reactive power used etc. They can also include electronic clock mechanisms to compute a value, rather than an amount of electricity consumed, with the pricing varying by the time of day, day of week, and seasonally.

It saves the cost of a human meter reader and the resulting mistakes, but it also allows more measurements, and remote provisioning. Many smart meters now include a switch to interrupt or restore service.

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19. HFE23 Samples mid. 2009 serie end 2009 3 phase relay 3 x 120A 250VAC max 440VAC latching 2 coils Gruner 733

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20. HFS32 SSR

- Samples now- 1 Form A SSR - Output current: vertical type 1 to 2Aa.c.

horizontal type 3 to 5Ad.c.- Output voltage: 240/380 Va.c., 24/48 Vd.c

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HFS32 types:Hongfa Type input output

HFS32D/5D-24D3M-N 5VDC 3…33VDC / 3A

HFS32D/24D-24D3M-N 24VDC 3…33VDC / 3A

HFS32D/60D-24D3M-N 60VDC 3…33VDC / 3A

HFS32D/5D-48D0R1T-N 5VDC 3…48VDC / 100mA

HFS32D/24D-48D0R1T-N 24VDC 3…48VDC / 100mA

HFS32D/60D-48D0R1T-N 60VDC 3…48VDC / 100mA

HFS32/5D-240A1Z-Y 5VDC 24…253VAC / 1A

HFS32/24D-240A1Z -Y 24VDC 24…253VAC / 1A

HFS32/60D-240A1Z-Y 60VDC 24…253VAC / 1A

HFS32D/5D-24D5M-NH 5VDC 3…33VDC / 5A

HFS32D/24D-24D5M-NH 24VDC 3…33VDC / 5A

HFS32D/60D-24D5M-NH 60VDC 3…33VDC / 5A

HFS32/5D-240A2ZH 5VDC 24…253VAC / 2A

HFS32/24D-240A2ZH 24VDC 24…253VAC / 2A

HFS32/60D-240A2ZH 60VDC 24…253VAC / 2A

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Cross Reference: Tyco V23109, Crydom CR

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Sockets for HFS32:

• 14FF-2Z-A1 – pcb

• 14FF-2Z-C2 – DIN Rail

• 14FF-2Z-C3 – DIN Rail

• 41F-1Z-C2 – DIN Rail

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HFS32 typ. applications:

• switch cabinets

I/O moduls

• light and building controls

lighting for warning and information signs

• industry control systems

• medical equipments

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With power

to success !