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ISA 2006 Fieldbus Foundation Booth Houston, TX October 17-19, 2006 Honeywell Experion PKS Fieldbus Provides Benefits to Gas Production Platforms John Yingst Fieldbus Systems Product Manager Honeywell Process Solutions

Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

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Page 1: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

Honeywell Experion PKS Fieldbus Provides

Benefits to Gas Production Platforms

John YingstFieldbus Systems Product Manager

Honeywell Process Solutions

Page 2: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

© 1999 – 2005 Fieldbus Foundation2

Introduction

Honeywell has done a large number of Fieldbus

projects – from specs to commissioning

Broad range of sizes and applications

Two case studies – Wintershall and Gaz de France

• Off-shore gas platforms in North Sea

• Experiencing significant benefits

• Modest in fieldbus size and scope – range from 50 to

nearly 200 devices

Page 3: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

© 1999 – 2005 Fieldbus Foundation3

Requirements

Improved asset management

Reduce offshore employees and use onshore

central control rooms

Remote analysis of instrumentation, remote

change of ranges, etc.

About 30% of signals intrinsically safe

Minimize wiring and space required on

platform

Only possible by using smart Fieldbus devices

Page 4: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

© 1999 – 2005 Fieldbus Foundation4

Results - Benefits

Achieved asset management goal – able to

see equipment health and make changes

offshore

Reduced number of people offshore

With preparation, commissioning is fast and

straight forward – significant time savings

Wiring savings with space utilization savings

on the platform even more beneficial

More projects in the future

Page 5: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

© 1999 – 2005 Fieldbus Foundation5

Results - Lessons Learned

Skilled maintenance engineers are important

Exchanging a device required system experience, specifically with different revisions

Project emphasis shifted from FAT to yard commissioning

An FF FAT is different than with 4-20mA signals – you do not have all devices during the FAT

The first time all devices are connected is during the commissioning period in the yard

Page 6: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

© 1999 – 2005 Fieldbus Foundation6

Web - based Human

Interface

Experion Station

Console

Wintershall Platform L5b

FOUNDATION fieldbus + transmitters, 6 segments, 48 devices

FOUNDATION fieldbus , 6 segments, 48 devices

Experion PKS on top of legacy Bailey

FOUNDATION fieldbus + transmitters , 28 segments

Page 7: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

© 1999 – 2005 Fieldbus Foundation7

Web - based Human

Interface

Experion Station

Console

Wintershall Platform A6a

“With Honeywell’s Process Knowledge Solutions, we’re able to deliver a total solution from the field up to integrated process control and safety systems.

And, it’s all with related services, so we deal with just one supplier for the whole project.

This translates into less confusion and project management from our side, not to mention the time and cost savings.”

Mr. Taal, Construction Manager, Wintershall Noordzee regarding the selection of Experion PKS and other Honeywell solutions for a

new offshore platform in the North Sea.

Page 8: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

© 1999 – 2005 Fieldbus Foundation8

Wintershall Platform Control Room

FOUNDATION fieldbus + transmitters, 6 segments, 48 devices

FOUNDATION fieldbus , 6 segments, 48 devices

Experion PKS on top of legacy Bailey Infi-90 controllers

FOUNDATION fieldbus + transmitters , 28 segments

Web - based Human Interface Experion Station Console

Page 9: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

© 1999 – 2005 Fieldbus Foundation9

Wintershall Platform Control Room

Web - based Human Interface Experion Station Console

FOUNDATION fieldbus , 6 segments, 48 devices-simple installation, short project and commissioning period resulted in on-time project start-up

Page 10: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

© 1999 – 2005 Fieldbus Foundation10

Web - based Human

Interface

Experion Station

Console

Wintershall Fieldbus & Intrinsic Safety

FOUNDATION fieldbus , 6 segments, 48 devices

Junction boxes; 4-20mA, fieldbus, intrinsic safety

Page 11: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

© 1999 – 2005 Fieldbus Foundation11

Wintershall Field Equipment

FOUNDATION fieldbus , 6 segments, 48 devices

2 out of 3 voting using Honeywell ST pressure transmitters

Web - based Human Interface Experion Station Console

Page 12: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

© 1999 – 2005 Fieldbus Foundation12

Wintershall

Honeywell Transmitters

FOUNDATION fieldbus , 6 segments, 48 devices

2 out of 3 voting using Honeywell ST pressure transmitters

Page 13: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

© 1999 – 2005 Fieldbus Foundation13

Wintershall

FF Interoperability (E+H)

FOUNDATION fieldbus , 6 segments, 48 devices

Experion PKS Advandtage program integrated multiple vendors’ devices: Endress & Hauser, Krohne, Yokogawa, Dresser-Masoneilan, Flowserve

Page 14: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

© 1999 – 2005 Fieldbus Foundation14

Gaz de France

Operation & Production Management

Production Information Management System

DCS, ESD

DCS, ESD

DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices

DCS, ESD - FOUNDATION fieldbus , 20 segments, 160 devices

DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

DCS - HART & FOUNDATION fieldbus , 30 devices

DCS, ESD - FOUNDATION fieldbus , 8 segments, 64 devices

Operations &

Production

Management via Honeywell

Production Control Center

Page 15: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

© 1999 – 2005 Fieldbus Foundation15

Gaz de France

Platform G17d-A en G17d-PA

DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices

DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

Control, operation, planning and predictive maintenance with higher operational efficiency

Operations &

Production

Management via Honeywell

Production Control Center

Page 16: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

© 1999 – 2005 Fieldbus Foundation16

Operations &

Production

Management via Honeywell

Production Control Center

Gaz de France

Service & Operational Support

DCS, ESD - FOUNDATION fieldbus, 20 segments, 160 devices

Page 17: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

© 1999 – 2005 Fieldbus Foundation17

Operations &

Production

Management via Honeywell

Production Control Center

Gaz de France

Commissioning

DCS, ESD - FOUNDATION fieldbus, 20 segments, 160 devices

Page 18: Honeywell Experion PKS Fieldbus Provides Benefits to Gas ... · DCS, ESD - FOUNDATION fieldbus , 18 segments, 140 devices DCS, ESD - FOUNDATION fieldbus , 22 segments, 176 devices

ISA 2006 – Fieldbus Foundation Booth

Houston, TX – October 17-19, 2006

Thank you

www.honeywell.com/ps