HLS Process Improvement

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    JDE For Life Sciences

    Madhav Garikapati

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    2009 Wi ro Ltd - Confidential3

    3

    Life Sciences

    Life Sciences consists of

    Pharmaceutical

    Medical Equipment manufacturers

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    Pharmaceutical Overview Characteristics of Pharmaceutical Company

    API Active potent Ingredients

    Expiration dating heavily regulated

    Lengthy quality test duration

    Long product development cycles (+7years)

    FDA approval mandates productionprocess

    Out of spec results require writtendeviations

    EBR, Electronic batch Records

    Typically discrete manufacturing

    End to end Factory Audits are mandatory

    Cont ..

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    Characteristics of a Medical Devices Company

    Characteristics of a Medical Devices Company

    Complex manufacturing process

    High growth industry but many small players

    Contract manufacturing is typical

    Outside sterilization tracking can be complex

    Kitting & Return to refurbish is typical

    CAPA, Corrective & preventative action

    DHR, Device History Records Typically Lean manufacturing focused

    Contract management highly regulated

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    2010 Wipro Ltd - Confidential6

    Wipro JDE PHARMA Solution

    Proposition

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    Cont ..

    Typical Pharma Requirements

    Advanced Lot Control consisting of new lot dates, lot effective dates, percentage of

    remaining life, manufactured item expired date calculation & mass lot expiration update

    Conditional Lot Processing meaning the lot is not available for selling to outside customers

    but available for transactions like sales transfers.

    Lot trace & track

    For medicines return it can be effectively managed through return material authorization

    Batch wise costing & price managementAbility to store & retrieve multiple prices like customer price, MRP, Wholesale price etc

    Ability to calculate different taxes on different type of medicines. Some medicines have

    VAT, some have no tax etc.

    As the supply chain process is all dependent on credit cycles, it is important to track &

    control business transactions on credit limit & credit aging

    Quality being a mandatory requirement, drugs having batch short expiry dates have to beprevented from transactions

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    Cont ..

    Another Pharma requirement is expired batches need to be taken back from customers. DifferentScenarios here can be

    Products taken back here & customers given credit Note

    Good Products taken back which can be sold to other customers (Sales Return)

    Products taken back & replacement products given etc.

    Some other Pharma requirements can be

    It is important in to track the product packaging details like number of boxes, cases etc &

    print it on the invoice.

    To mention the drug manufacturer details of the batch on the invoice

    Client Specific Process Improvements

    1.JDE E1 compliance today happens through a batch job after entry. Because of this some orders

    can be struck which is a good thing. As a process improvement the compliance can be takenforward to happen at order entry stage itself by building a matrix for item vs. customer(Product Vs

    Hospital or Pharmacy)

    11.Pricing which happens through BAM can be totally configured to be done in E1.

    Third one is 21CFR11

    21CFR11 validation This is a very important requirement with Pharma. This consists of

    Audit Table Trigger

    Typical Pharma Requirements(Cont..)

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    Cont ..

    Audit Table triggers: As per FDA regulations any columns in any tables can be set up for table audittriggers. Once activated, if any value is changed then the old value as well as the new value is

    stored in the shadow table along with the user name and machine IP. JD Edwards EnterpriseOne provides the capability to select specific columns in a table for auditing. You can configure

    JD Edwards Enterprise One to generate an audit table when table records are inserted, updated,

    or deleted. The audit records contain data such as:

    Before and after values

    Time and date of the transaction

    The user who made the modification

    Electronic Signature: In addition, we can configure JD Edwards Enterprise One interactive andbatch applications to require an electronic signature approval when a user tries to change the

    data on an application or submit a report. A record of the approval is recorded in the Signature

    table (F9500005). The table records this information:

    Approver of the change

    Reason for the approvalApprover's user ID

    Users role

    Date and time of the approval

    Typical Pharma Requirements(Cont..)

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    Cont ..

    We can view the information in the audit and electronic signature tables using the View

    Audit/Signature Information application (P9500005) or by generating reports (R9500004,

    R9500005, R9600006). The reports display all the audit and signature information in an

    easy-to-read Adobe Acrobat PDF file that can be printed to hard copy or saved in digital

    format.

    Typical Pharma Requirements(Cont..)

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    Example for Electronic Signature

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    Electronic Sign (Cont..)

    You have two choices to initiate electronic signature. Either update lot status code or updatelot expiration from Lot dates

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    Electronic Sign (Cont..)

    By making changes to Lot expiration dates electronic signature is initiated

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    Electronic Sign (Cont..)

    This is the electronic signature that requests user id (JDE), reason code(3) and password(JDE) to accept the Update. Comment field is for additional information

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    View Audit & Signature Information in JDE

    In work with audit & signature information select signature & audit

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    View Audit & Signature Information in JDE

    This is the electronic registration of changes that affected the table that you have enabled auditing. Youcan also display the columns that were changed by showing before & after images. Select the row toview the before & after image

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    View Audit & Signature Information in JDE

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    Thank You