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HK150 PARTS MANUAL WITH BECKETT BURNER Part # 20102 Date # APRIL 2021

HK150 - Heat King

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HK150PARTS MANUAL

WITH BECKETT BURNER

Part # 20102Date # APRIL 2021

As a new customer of Heat King we would like to welcome you! We are looking forward to providing you with technical support for your Heat King unit. Whatever you need we are here to help.

Ways to contact us for support

By Phone : 1-800-661-0304

The main Technical support phone line is staffed monday-friday 7:00 AM to 3:30 PM CST excluding Manitoba statuatory holidays.

After hours support

Calls received outside of regular hours are directed to the On-call technician. Af-ter hours support is reserved for issues that cannot wait until the next business day for resolution. If no answer please leave a message and we will get back to you as soon as possible.

By Email : [email protected]

Feel free to email us at any time with technical questions or parts inquiries. Please include the year make and model of your Heat King if you have a specific question about your machine so we can better help you. If it is an emergency please call 1-800-661-0304

For more information please visit our website www.heat-king.ca

Table of Contents

Title PagesWays to Contact Us 1Panels 3Trailer 12Hose Reel 14Reel Drive Assembly 16Manifolds 18Fuel Tank 20Control panel 21Burner 23Pump, Coil, Glycol Tank 25Decals 28Schematics 34Trailer Wiring 35

1 2

EXTERIOR PANELS

3 4

EXTERIOR PANELS-PARTS LIST

5

1 449731 PNL,REAR ROOF HK1502 449732 PNL, SIDE REAR HK1503 449733 PNL, REAR HK1504 449734 PNL, FRONT HK1505 449737 PNL, SIDE EXHAUST HK1506 449736 PNL, SIDE FRONT BTM7 449738 PNL, SIDE BTM LHS HK1508 A449740 ASSY, FRONT SIDE DOOR HK1509 A449745 ASSY,REAR SIDE DOOR HK15010 451119 Plate, Slop Octo11 449751 SHT, EXHUST INNER WALL HK15012 449758 PNL,EXHAUST TERMINAL HK15013 449757 PNL,EXAUST GUARD HK15014 449759 PNL, EXHAUST BAFFEL HK15015 A449750 ASSY,WA,MANIFOLD MNT HK15016 449749 PNL,BACK PLATE LOGO HK15017 449756 PNL, FRONT PNL BACK18 174986 WASHER, 3/8 NOM PL”19 176230 WASHER, 3/8 SPRING PL20 226220 BOLT, 3/8UNCX1-1/4 HXHD PLTD21 119517 WASHER,NYLON 1/4”X.734”OD22 119513 BOLT,1/4X3/4”SERRETED FLANGE23 119518 BOLT,1/4X2”SERRETED FLANGE24 446100 STRAIN RELIEF, 3/4”25 52505 GROMMET26 119823 BOLT,3/8 X 2,HEX,UNC27 700232 RIVET,POP,3/16 DIA,SS28 227830 NUT,3/8”UNC Hex ZP29 447728 RIVNUT, 1/4 UNC x 0.02 -0.0830 468092 SCREW,THUMB 1/4-1.0L31 700530 SCR HXHD,1/4 X 3/4 SELFTAP”32 449753 PNL,FENDER HK15033 449720 GAUGE,PRE 2.5”- PNL MNT 0-10034 449764 PNL,FRONT ROOF HK15035 226210 BOLT, 3/8-16X1 HX CP GR5 NC ZP36 449769 BKT, FOOT SWITCH HOLDER HK15037 449772 FLAP,REEL SPILL COVER HK150 21X2138 449771 BKT, TAB DOOR LOCK

LEFT SIDE FRONT DOOR

6

LEFT SIDE FRONT DOOR-PARTS LIST

8

LEFT SIDE FRONT DOOR

1 449739 PNL,FRONT SIDE DOOR OUTER 2 452072 BKT,LATCH MNT RR DOOR3 448487 HINGE,STRAP 8” SP-H3080034 448007 latch5 448006 Handle6 449741 SHT,FRONT SIDE DOOR INNER7 200001 Manual Box8 700232 RIVET,POP,3/16 DIA,SS9 225980 BOLT, 5/16-18 X 1 HX GR2 CP NC10 227821 NUT, 5/16”UNC PL LOCK NYL11 227812 NUT, NYLON LOCK 1/4 UNC12 174485 WASHER, 1/4 FLAT ZP SAE”13 119511 BOLT, 1/4 UNC X 0.75 GR5 ZPL14 174487 WASHER,5/16” FENDER ZP15 449770 BKT, DOOR KEEPER TAB16 449771 BKT, TAB DOOR LOCK17 449773 L HOOK ANCHOR 3/8”DIA 8”L18 449774 SPRING CLIP HOLDER 3/8”19 447728 RIVNUT, 1/4 UNC x 0.02 -0.08

7

LEFT SIDE REAR DOOR

9

LEFT SIDE REAR DOOR

10

LEFT SIDE REAR DOOR-PARTS LIST

11

1 449742 PNL,REAR SIDE DOOR OUTER HK1502 452072 BKT,LATCH MNT RR DOOR3 448487 HINGE,STRAP 8” SP-H3080034 448007 latch5 448006 Handle6 449752 SHT, ANGLE FLAPER MNT7 449746 FLAP,REAR SIDE DR HK150 32X12.258 449744 BAR,FLAP BACKING9 449743 SHT,REAR DOOR INNER10 700232 RIVET,POP,3/16 DIA,SS11 225980 BOLT, 5/16-18 X 1 HX GR2 CP NC12 227821 NUT, 5/16”UNC PL LOCK NYL13 119511 BOLT, 1/4 UNC X 0.75 GR5 ZPL14 174485 WASHER, 1/4 FLAT ZP SAE”15 227812 NUT, NYLON LOCK 1/4 UNC16 174487 WASHER,5/16” FENDER ZP17 449763 ENCASED NEODYMIUM MAGNET

.63OD18 449771 BKT, TAB DOOR LOCK19 449770 BKT, DOOR KEEPER TAB20 449773 L HOOK ANCHOR 3/8”DIA 8”L21 449774 SPRING CLIP HOLDER 3/8”22 447728 RIVNUT, 1/4 UNC x 0.02 -0.08

TRAILER

12

TRAILER-PARTS LIST

13

1 A449650 ASSY,WA,TRAILER HK1502 448190 PLATE, WIRE HOLDER3 A448675 ASSY,WA,JACK MOUNT HK6004 448210 JACK 7,000 LBS5 449601 KIT,AXLE 4000 LB,LEAF 60.25X486 448016 CHAIN, SAFETY 3/8 X 30” GR 707 448509 BKT, TRPL CONNECTOR 7 WAY8 477009 LAMP, STOP9 640304 OPT, PINTLE HITCH - HK10 448001 Assy, W&T, 225/75R15E, 6 Bolt11 A449645 ASSY,WA,SIDE FRAME LHS HK15012 A449640 ASSY,WA,SIDE FRAME RHS HK15013 446260 CONNECTOR, 1/2” STRESS RELIEF14 446100 STRAIN RELIEF, 3/4”15 449637 PNL,CROSS BRACE FRNT BTM16 449636 SHT, CROSS BRACE HK15017 449638 PNL,DOOR REST FRONT18 448019 BOX,JUNCTION19 448018 KIT,BATTERY BREAK AWAY 42906K20 447728 RIVNUT, 1/4 UNC x 0.02 -0.0821 500087 BOLT,CARR 3/8 UNC X 1, ZP22 174986 WASHER, 3/8 NOM PL”23 227814 NUT, 3/8 HX LOCK PL UNC”24 226220 BOLT, 3/8UNCX1-1/4 HXHD PLTD25 119511 Bolt,1/4UNCx3/4 ZP26 174485 WASHER, 1/4 FLAT ZP SAE”27 227812 NUT, NYLON LOCK 1/4 UNC28 441229 WASHER, 5/8 BOLT GR8 PL29 228081 BOLT, 5/8 X 5 HH GR 8 YZP”30 441021 LOCKWASHER, 5/8 BOLT GR8 PL31 441022 NUT, 5/8 GR8 HEX PL32 225802 WASHER, FLAT, 1/2”, GR833 441023 NUT, 1/2” GR8 HEX PL34 226649 BOLT, 1/2UNCX2 HX GR.8”35 162834 SCREW, 10-16X1/2 D&T HEX NC ZP36 174443 WASHER, FL 3/8 X 1-5/8 OD BLACK37 176230 WASHER, 3/8 SPRING PL38 226231 BOLT, 3/8UNCX1-1/2 HXHD G8 ZP39 700530 SCR HXHD,1/4 X 3/4 SELFTAP”

HOSE REEL

14

HOSE REEL-PARTS LIST

15

1 A449685 ASSY,WA,HOSE REEL STAND HK1502 A449680 ASSY,WA,HOSE REEL DRUM HK1503 A449620 ASSY,REEL MOTOR HK1504 449698 BKT,GUARD BELT REEL UPER5 500092 BKT,GUARD BELT REEL LWR6 449697 BKT, CONTROL PNL MNT HK1507 T81125 BEARING-PILLOW BLOCK, 1-1/4”8 225814 1/2” NUT9 176290 1/2” LOCK WASHER10 226732 BOLT, HEXHD G5 PL 1/2UNCX311 174472 WASHER, 1/2 SAE PL12 174986 WASHER, 3/8 NOM PL”13 226270 BOLT, HEX HD PL 3/8UNCX2 1/214 225815 NUT,NYLOCK 3/8 UNC, SS

NOT SHOWN449621 500FT HOSE ASSEMBLY449622 200FT HOSE ASSEMBLY442117 700FT HOSE ASSEMBLY

HOSE REEL DRIVE ASSEMBLY

16

RETURN MANIFOLD

18

1 444256 NIPPLE,1 NPT X 2-1/2” GLVD2 444821 TEE, 1 X 1”X 1/2” GLVD”3 444220 ELBOW, 1 90D GLVD”4 444650 TEE, 1X1”X1” GLVD”5 444740 NIPPLE, 1 CLOSE GLVD”6 444805 NIPPLE,1/2X2 GLVD7 444900 QUICK CONNECT,1/2 M BRASS8 444902 Disconnect, 1” Quick Brass M9 444817 BUSHING, 1X 1/2 GLVD HEX10 448251 Flow Indicator11 444759 BUSHING ,RED. 1 1/4X1” GALV”12 444330 NIPPLE, 1-1/4 GLVD KC MALE”13 444250 ELBOW, 1-1/4 GLVD STREET 90D”

HOSE REEL DRIVE ASSEMBLY-PARTS LIST

1 449696 BKT,REEL MOTOR HINGE MNT2 448224 Motor Plate, Hinged3 448238 Hinge, 4” Flat4 448231 Bracket, reel motor5 496644 Gearbox, 60:16 219213 MOTOR, 1/2 HP 1-115/230 TEFC7 448265 PULLEY,BK40H8 448252 PULLEY, BK62H9 448264 Bushing, H110 470211 Bushing, H1-1/411 500095 BELT-V,B5012 448253 COUPLING,LOVEJOY SPIDER13 448254 COUPLING,LOVEJOY JAW14 226649 BOLT,HEX HD,1/2 UNC X 2.00,GR815 225802 WASHER,FLAT,1/2,GR816 176250 WASHER,SPLIT LOCK,1/217 444822 NUT,HEX,1/2-13 UNC,GR818 225980 BOLT,HEX HD,5/16 UNC X 1.0019 174990 WASHER,FLAT,5/16 SAE20 176220 WASHER,SPLIT LOCK,5/1621 227820 NUT,HEX,5/16-18 UNC22 121549 BOLT,HEX HD,1/4 UNC X 1.0023 174430 WASHER,SPLIT LOCK,1/424 448256 Knob, Belt Tensioner25 448257 SPRING,BELT TENSIONER26 444455 WASHER, NYLON27 135990 COTTER PIN,1/8 DIA X 1.25 LG

17

SUPPLY MANIFOLD

19

1 444820 ELBOW, 1 STREET GLVD 90D”2 444821 TEE, 1 X 1”X 1/2” GLVD”3 444822 NIPPLE, 1 INSERT KC X MIP”4 444120 VALVE, BALL 1/2”5 444440 NIPPLE, 1/2 CLOSE GLVD6 444901 QUICK CONNECT, FEMALE 1/2”7 444740 NIPPLE, 1 CLOSE GLVD”8 444255 NIPPLE,1 X 4” NPT GLV”9 444220 ELBOW, 1 90D GLVD”10 444903 DISCONNECT, 1 QUICK BRASS “F”

FUEL TANK ASSEMBLY

20

1 A449700 ASSY,WA,FUEL TANK METAL 70GAL2 A449699 ASSY,WA,FUEL PICK UP HK1503 448364 CAP,VENT 2”PRES LOW-PRF F TNK4 500185 CAP,FUEL TANK 2.5” ALU W/GASKET5 448533 GAUGE,FUEL 12”FLOAT W/DIAL6 448258 NIPPLE,1/4NPTx3/8” BRSS HOSE7 444835 ELBOW, 1/4 NPT FEM. 90D”8 441111 PIPE TEE, FEMALE BRASS 1/4X1/49 444042 BARB, 1/4NPTX1/4 LOL BRASS10 444006 BARB, 1/4X1/4”NPT LOL 90 DEG”11 448260 NIPPLE, CLOSE 1/4 NPT BRASS12 185629 PLUG, 1/4NPT PIPE BLACK

CONTROL PANEL

21

CONTROL PANEL-PARTS LIST

22

1 E461788 R0 CONTROLLER, CAREL PJEZ2 448032 R0 BREAKER, 20 AMP3 446110 R0 GROUND FAULT - LEVITON4 446140 R0 LIGHT, INDICATOR 1050QC1 RED5 462139 R0 LED INDICATOR,GREEN,120VAC6 446527 R0 SWITCH, STOP PUSH-PULL A-B7 446517 R0 SWITCH, THREE POSITION8 462103 R0 SWITCH, CHANGEOVER,ABB9 462125 R0 SWITCH,ON/OFF,25A,ABB10 E461789 R0 METER, HOUR, 120V11 451250 R4 DECAL, CONTROL BOX HK150/300

NOT SHOWN INSIDE PANEL451307 PLC

BURNER

23

BURNER- PARTS LIST

24

5 448543 R0 PUMP, CLEAN CUT6 448544 R0 COPPER FUEL LINE10 448545 R0 COUPLING, FUEL PUMP12 448546 R0 BLOWER, BURNER13 448547 R0 MOTOR, BURNER 21805U- 1/7 HP15 448548 R0 CONTROLLER, PRIMARY16 448549 R0 TRANSFORMER, BECKETT

T10510 R0 GASKET, BURNER26 T10495 R0 FUEL SOLENOID21 448553 R0 ELECTRODE KIT, L/R

449053 OIL NOZZLE, 1.0 80°A20 448550 R0 CAD CELL

PUMP, COIL & TANK ASSEMBLY

25

PUMP, COIL & GLYCOL ASSEMBLY-PARTS LIST

26

1 441185 PUMP, 1/2HP-TEFC MOTOR 1PH2 A449610 ASSY,WA, GLY TANK HK1503 451321 BURNER ASSEMBLY - HK1504 449419 BKT,FILTER HK-300 SKID5 A445160 ASSY,FILTER, FUEL BF12596 441140 SWITCH, LOW LEVEL CUT OFF7 444816 BELL REDUCER, 1 X 1/2” GLVD8 444822 NIPPLE, 1 INSERT KC X MIP”9 E700394 WELL,8X60,1/4 GAS FTG10 444823 BARB, 1/2MNPTX3/8 BRASS 90D11 444610 ELBOW, 1/2 STREET GLVD 90D”12 444440 NIPPLE, 1/2 CLOSE GLVD”13 461412 VALVE,MINI 1/2 NPT”14 444452 BARB, 1/2NPTX3/8 BRASS15 444480 NIPPLE, 1-1/4 CLOSE GLVD”16 237201 FLANGE, 1.2517 T23675 GASKET. 1”, RED18 T23600 VALVE,BALL 1 1/4” FLANGED19 444253 ELBOW,1-1/4 GLVD 90D20 444049 NIPPLE, 1-1/4” X 6” GLV21 445165 BREATHER, 1 ABS-W-10-N16”22 446846 STRAINER, GLYCOL, P56228423 444852 Plug, 2” NPT Glvd24 444820 ELBOW, 1 STREET GLVD 90D”25 444740 NIPPLE, 1 CLOSE GLVD”26 23705 FLANGE , 1 IN. CI T 2/PK27 444811 VALVE, 1 SWING CHECK BRASS”28 444821 TEE, 1 X 1”X 1/2” GLVD”29 444731 VALVE, 1/2” BRASS INLINE CHECK30 446543 HIGH LIMIT AQUASTAT WELL31 446542 AQUASTAT, HIGH LIMIT HNLYWELL32 446536 COUPLING, 1/2 GLVD”33 444835 ELBOW, 1/4 NPT FEM. 90D”34 444021 NIPPLE,1/4NPTx3/8” BRSS HOSE35 A449615 ASSY,WA,RETURN TUBE HK150

27

PUMP, COIL & GLYCOL ASSEMBLY-PARTS LIST DECALS

28

36 449618 BKT,COIL SUPPORT HK15037 444800 NIPPLE.1-1/4X5-1/2 GLVD38 444763 UNION, 1-1/4 GLVD MI”39 444250 ELBOW, 1-1/4 GLVD STREET 90D”40 444330 NIPPLE, 1-1/4 GLVD KC MALE”41 444540 TEE, 1-1/4 X 1-1/4”X1/2” GLVD”42 444832 BUSHING, 1/2”x1/4” GLVD43 444141 NIPPLE, 1-1/4 X 3” GALV44 447011 SWITCH, PRESSURE45 442156 HOSE, STEAM 1 HS100AS /FT”46 451302 ASSY, COIL 17-00200B HK15047 444827 ELBOW, 1 STREET GLVD 45D”48 444747 NIPPLE,1 NPT X 3 GLVD.49 444810 CLAMP, 37-40 MIKALOR W250 444451 TUBE, SIGHT, 3/8ID, HDPE51 444451 BOLT, 3/8UNCX1-1/4 HXHD PLTD.52 174986 WASHER, 3/8 NOM PL”53 227814 NUT, 3/8 HX LOCK PL UNC”54 449633 SHT, LINKAGE COIL SUPPORT55 21920 GALV. TEE, 1/2 IN.56 444255 NIPPLE,1 X 4” NPT GLV”57 458034 COUPLER, 1 GLVD NPT FEMALE58 448508 SHT, HEAT SHIELD BECKETT BURNER59 441185 PUMP, 1/2HP-TEFC MOTOR 1PH60 449781 SPACER, ALUMINUM 7/8”LG. 3/8” ID.

29 30

31 32

33 34

622

M

BLACK 92

42

45

A21

M

FIELD PUMP

P2

PRESSURE SWITCH

COMPRESSOR

LOW LEVEL

FOOT PEDAL

STROBE LIGHT

1 BLACK

43 BLACK

3 WHITE

42

47 7

1

2P1

ORANGE 91

N

NN

N

C

HK150

SIZEPA

RT #

0

DCBAA B C D

12

34

56

78 8

76

54

32

1

E F

E F

DRA

WN

CONFIDEN

TIAL PROPERTY O

F

SHEET 1 OF 1

PP

DATE

PP

Tamarack Industries reserves proprietary rights on this draw

ing or any part of the information 1:5

1/32 C

HECKED

24-SEP-2020

INITIA

LS

MA

TERIAL

SCA

LE

DESIG

NED

Unit of Measurem

ent is InchInd

icate C

ritical Dim

ension

24-SEP-2020

UNLESS O

THERWISE SPEC

IFIED :

-

Third A

ngle Projection

competitive bidding or for use in any procurem

ents other than from Tam

arack Industries.

FINISH

REV.

contained thereon.This drawing shall be considered confidential m

aterial and is not to be used for

Bend Rad

= Thk

X.X .1

X.XX .02

X.XXX .005

Fractions

SCHEM

ATIC

S,ELECTRIC

AL

449776 VALVE

CAD

L2

CIRCULATION PUMP

N WHITE

IGNITOR

CELL

MOTOR

L2(V

ALVE)

CADCELL

WHITE

WHITE

N1 WHITE

TO AQUASTAT

44 RED

ORANGE

VALVE

WHITE

L2

MOTOR

L2

-IGNITOR

GREEN

LIMIT

BURNER ASSEMBLY

REEL MOTOR

RED 94

BLUE 90

GREEN

WHITE 93

1 448073 DECAL, HEAT KING LOGO 2 448071 DECAL, HK1503 460667 DECAL, HK LOGO ONLY4 448561 DECAL,HEAT KING WEBSITE5 448562 DECAL,HK BY TI LOGO6 201256 DECAL,SERVICE CALL SUPPORT7 201005 DECAL, DANGER FIRE HAZARD8 201249 DECAL, FRENCH,DANGER FIRE HZD9 447341 DECAL, FUEL TYPE10 446826 DECAL, BURNER MAINTENANCE11 201227 DECAL, VENT TRAILER12 446827 DECAL, GLYCOL FILTER13 201217 DECAL, MAX LEVEL, POINTS RIGHT14 201218 DECAL, MIN LEVEL, POINTS RIGHT15 446849 DECAL, GLYCOL FILL16 201245 DECAL, WARNING, IMPROPER MAINT17 201252 DECAL,FRENCH, WARNG, IMP,MAINT18 201225 DECAL, REEL MOTOR 119 201226 DECAL, REEL MOTOR 220 201236 DECAL, GENERAL HK150-50021 451251 DECAL, OPER INSTR, HK15022 201237 DECAL, WARNING ICONS23 451405 DECAL, REEL LOCK24 201238 DECAL, WARNING MOVING PARTS25 201004 DECAL, WARNING MISSING GUARD26 451404 DECAL, BELT TENSION27 201023 DECAL, WARNING HOT SURFACE28 201253 DECAL,FRENCH, HOT SURFACE29 201223 DECAL, DO NOT ADJUST LIMIT30 448539 DECAL,CB&GFI FOR PUMP ONLY31 451375 PLATE, CSA HK15032 201240 DECAL, ELECTRICAL CORD33 447359 DECAL, HK GLYCOL34 500131 DECAL,DISENGAGE REEL PIN35 201239 DECAL, TURN OFF REEL HK15036 447467 DECAL, RETURN, BLUE37 447466 DECAL, SUPPLY, RED38 460664 DECAL, SHOCK HAZARD PIC ONLY39 477067 TAPE, RED, REFLECTIVE / FT40 477068 TAPE, YELLOW, REFLECTIVE / FT41 451407 DECAL, 2 5/16 BALL42 201352 DECAL, VIN FOIL43 201254 DECAL,MAX SPEED WARNING

SCHEMATICS

YELLOW

‐ Le� Turn Signal

BROW

N ‐ Tail / Running

WHITE ‐ G

round

BLACK ‐ Baery Charge

RED ‐ Electric Brake

GREEN

‐ Right Turn Signal

P/N: 448017

BLACK

BROW

N

GREEN

WHITE

RED

YELLOW

BREAK AWAY BO

X

Le� Side

WHITE

BLACK

BLACK JUN

CTION

BOX

BLUE

BLACK

WHITE

BREAK AWAY SW

ITCHBLACK

BLACK

1 x 7 Conductor Cable &2 x #14AW

G Black Wires

Covered with Heat Shrink Tubing

Right Side

SIDE MARKER

WHITE

BROW

N

ELECTRIC BRAKE

WHITE

RED

WHITE

BROW

NYELLO

WRIG

HT TURN

/ STOP

WHITE

BROW

NYELLO

WLEFT TU

RN / STO

P

LICENSE M

ARKERBLACK

FRON

T MARKER

WHITE

BROW

N

SIDE MARKER

WHITE

BROW

N

FRON

T MARKER

WHITE

BROW

N

SIDE MARKER

WHITE

BROW

N

SIDE MARKER

BROW

NW

HITE

ELECTRIC BRAKE

WHITE

RED

Chassis GroundConnecon

No connecon

on center PINN

ote:

Trailer Wiring Diagram

HK Product Line

Revision0

DesignedLee

ProductHK

Date25‐JAN

‐19

(View looking at end of plug)

7 POLE M

OLDED PLU

G

SIDE HARNESS

P/N: 448020

SIDE HARNESS

P/N: 448020

BREAK AWAY KIT

P/N: 448018

P/N: 448021

P/N: 477008

P/N: 477008

P/N: 477009

P/N: 477009

P/N: 477007

P/N: 477007

P/N: 477007

P/N: 477007

35

NOTESTRAILER WIRING

HEATKINGTECH

1-800-661-0304

[email protected]

1-204-885-7557

WWW.HEAT-KING.CA

1205 SHERWIN RDWINNIPEG, MANITOBA

CANADA R3H 0V3