HI·TECH CONTROLS, INC. CATALOG 2013...KBM •• / KBS •• ... -Madmum aD.owable conc>9fltration (wor1< placa) I 356 Call for a ... DIN EN 60 5291 VCE 0470 Pat 1 Septembe

~ HI·TECH ~ CONTROLS, INC.

www.hitechcontrols.com

Technical Data

Technical Data Material properties

Directive 2002195/EC (RoHS), Regulation (EC) 1\'o 1907/ 2006 REACH

Degrees of protection

Outside diameter of conventional cable cross-sections

Assigrment of cable outside diamters to cable glands

Preparations of aluminium conductors

Types of conductors, IK Code

Rating of insulated conductors in switchgear assemb6es,

O...erload and short-circuit protection

Rating of conductors, diversity factors

Formation of condensed water and retaliatory actions

Definition of t:erms

Copy template: Power dissipation calculation

Declaration of EC Confom1rty

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356

357

358 - 359

360

361

362

363

364 CD

365 8 366 11

(,1

367 i 368 1-

369 - 374

355


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8 ll

i

Technical Data Material Properties

K 7 ••. / K 12.. I K 24 .• PC (polycabonate)

lid Mi - · door and lid KV ... / door FP •• J hinged fid KG KF 4 .•. / KF 7 ••. / KF 8 ...

KFS ..• / KF 9 ... / KFWP .•• PC-GFS (polycalbonate) KVPC ... bases of Mi ... / FP ...

KD ••• PC (polycarbonate) PC-5 impact resistant

D ... / DP ... / DPC ... PS (Polystyrol) DE ••• I K •.• / KC ...

RD - · ' RK ••• KV ... / KG ••.

K .•• I KV .•. I KV PC ..• I PUR {polyurethane) Mi ... I FP ·-

D -·I DP ... / DPC ... TPE DE ... I K ••• / KC ·- (thermoplastic elastomer)

KF ••• / KD ·-RD ••. I RK ... KV ... / KV PC ••• M i FP •.• I FP FG ..• ESM •. I STM •• / EDK -EDR •• / KST .. I OPS .. ERA .. / EKA .. / EVS •.

ASM •• / AKM - PA (polyamide)

ASS •• PA (polyamide) KBM •• / KBS ••

AfM •. I AKM •• / AVS •• / PA (polyamide) AKS .•

AFM •• I AKM .. / ASM •• / CFVNBR ASS •• / AKS •• (polyd-,loroprene

- nitrile rubber}

ASS •• TPE (Evoprene)

ASS •• CR {chloroprene rubber)

KBM .JKBS_ EPrn..1 e1hylene propylene diene monomer rubber

Ste .. PVC (polyvrryl cHorioe}

( + = resistance; 0 = partially resistance; - = not resistant)


960"C V-2 -40" C I .;. 0 ... ..j. +120°C

960"C V-0 -40" C I ... + 0 .j.

+ 120" c

960" c sv -40" C I ... + 0 + ..j. ... 120" c

750" c V-2 -40" Cl ~ + + 0 ..j.70°C

-25° Cl 0 + 0 0 + +80°C

750" c -25° C I ~ + + 0 0 0 +100°C

gsooc V-0 -40" Cl + 0 + + + + +100"C

960oC V-2 -40" C I + 0 + + + + +100°C

7500C V-2 -40" C I + 0 + ... + ..j. +100°C

-200 Cl .... + + 0 0 +100°C

-20" C I ~ + +1000C

-90" C I - + + 0 0 +100°C

-40CI + + +190" c

sso•c -20" C I 0 0 +70°C

As at: IViarch 2012

1) Tho specifications on chomica1 resistance are a g&nWal guide·. tn individual casas it may be nacossary to check r9Slstance in combination w ith other chemicals and ambient conditions (temperature. concentration. etc~

2) (MAK) - Madmum aD.owable conc>9fltration (wor1< placa)

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Technical Data RoHS I REACH

Directive 2002/95/EC (RoHS) We state all these details accordjng to the best of our knowledge. They correspond to the present state

of the art. This i nformation is not to be understood as a warranty in the sense of warranty law.

Regulation (EC) No 1907/2006 REACH

HENSEL test enclosures accorcf1ng to this standard.

Under the i'l"ltended use, our products do not fa! wittin ihe scope of the Electrical Equipment Act (Elec

trical and Bectronic Equipment) and therefore outside the scope of Directive 2002/951EC (RoHS). If they

should be pra~Jided for use in products falling wittW-1 the scope of Rol-lS, compliance with 1he require

ments of RoHS have to be contracted bilaterally.

The following product series comply with Directive 2002/95/EC (RoHS}:

• En v c ,:l SE' OK Cable Junction Boxes

• E fl V B 0 Q r D KV Small-type Distribution Boards

• En V S T Q r· Enclosure System (Empty enclosures, Orcuit Breaker Boxes)

• En Y M 0 D Mi Distribution Boards (Empty Boxes, Ciro..it Breaker Boxes)

• En V FIT Cable Entry Systems

Gustav Hensel GmbH & Co. KG meets the requirements set by !=tEACH (EG) No. 1907/2006. We shall

inform you in the framet~ork of our business relations about 1he changes to our products resulting from

REACH and agree on suitable measures on a case-by-case basis.

A s far as articfe 93 of REACH is concerned, we herby inform y ,ou as follows:

It is not possible yet to proAde 1nformation whether the substances that have been add€d to the candi

date 1st (new date 15.12.2010) aocording to article 59 (1. 10) of the above-mentioned regulation (see the website of 1he European Chemicals Agency {ECrA) http://echaeuropa.eul) are contained in the article

or in the packaging materials in a concentration above 0.1 % weight by weight, because we must first

obtain the relevant information from our suppliers.

As regards the substances included on the previous candidate list (earlier date 18.00.201 0}. w e WQlllld like to inform you a' 1he foiONi.ng: The article and its packaging materials contain no substances included on

the candidate list {date 18.06.201 0} according to article 59 {1. 10) of the abcve-mentioned regulation in a

concentration above 0.1 %weight by w eight.

LerV"'Iestadt, January 2011

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HI· TECH CONTROLS, INC.

Technical Data


Degrees of Protection Provided by Enclosures (IP Code)

IP o!:··-+-···: ---

IPOX

IP 1X

IP 2X

IP 3X

IP4X

IP5X

IP6X

Degre-e of protec:bon of electrical' equipment ElectricaJ eouipmeru m.st be protactad for salary reascns from et • tarnal11111uences and ccndilions.. E'rdo!luras: prov09 lh& protectrJ'I of electrical eq.iprnen aa2insl ~ 1ol'szardou;: parts and agars! sola foreign cqacts. ast well as du;:t, tuTidity and water. The international SLal1dard IEC 60 529. lh& german standard DIN EN 60 5291 VCE 0470 Pat 1 Septembe' 2000 w nh tho tlll9 "Degee:!: of protecoco pltl'\ided 1:¥ eoclcl!:tres (IP Caoe'f. iarm the bam: tor the detEII'TTli"Bbon and~ of the dr!gree ol protec· lion.

The degree of pro!EIC!Ia'l pltlllided ty an eoclosum is pn:Nen ty means of stird.ardi:ma tas:ting I'Tlelhodll. The beoorring "BIJiild' of I.9Sl s:<mples befaa cany~ng cu the acrucl rypetest!: we part of the standardzaa tellUlQmethods.. Agarg E mad& bjl an 1'1101&-acll\la mcraased therm31 trsarment.

1st charncteristic numeral: Protection agoinst foreign solid objects and direct contact

Meaning for lhe protection of eq~pment against i ngress of solid fo reign objects and of pen10ns against access to hazardous pans with (non-protected) back of hand. mger. tool or wire.

Protection agaDst Protection against Deflllmon Ingress Of sOlid access to nazaro-torelgn Oibfect5 - 0115 parts WIU1 -·

IU'-'pro!ec:lad ron.. J7[ltEJCtBd

solid faaigl tho bad< of a hand The aoc:ass prObe. sphere ot SO mm 0, ~ objects have adlqJat& dearance 1rom hazatdOU!: pari.!!. ~ 50rrm0 The object r:rctJe. sphara or SO rnrn 0. shit 001

1Ut;t penetrate.

!:clx:l ta"agl afrglc- The jol'"tSd tast finger-. 12 nrn 0. 80 'Till length. obJacts staliUJa ~ clearirlce f.-em hazJdous ~ 12.Smm 0 peru:. Too aqoot probe. sph!Ya ol t2.5 rnrn 0

staJ no! fuly penauate.

scfd foraigl a tool The object ~/lliCCGSs probe of 2.5 rrm 0 ~ ~2.5mm 0

« 2.5mm0 st-ai not peneiTatem ell.

soldiaaJg'l a Yoire The object l%t!be I acce;:s ~ of1.0 mrn CJ obfa<:tS ~ 1.0mm0

~lmrn 0 sh1l 001 peneiTate ill all

dust-putacted with i!nf andil!l}' lngrass of dJ.E1 i5l no1 totally pc&'\'lrted, bU! dust eauipmem (Hrn) sta1 1101 oeneiTate n a quantity to intefiem With

s:atisiacttxy cp6f'alion of the appai"a.."ll!l Of to irrpait safel:t-The access probe of 1.0 mn 0 stal 1101 pln!l1ill9.

dust-tqx contact w ilh a.nJ No ngass of dust. auiCiialy equipment The aocess ~abe of 1.0 nm 0 l:hal1 1101 ~re) pen91rill9 at aL

M-.ing of t11e fir&t cha.racteris.tic numeral

The mai<rG sys:temcor&is!s d the COO!IIeners: IP and tHO following chaacteri!llic n~.

Example:

IPS 7

t Code loners l (lntematJonaJ Prot9Cllon)

Additonalletter

Additional letter where lhe actuat protection against access to hazardous parts is higher lhan thai indicated by lhe 1st characteristic numeral (e.G. IP 20C)

ShOrt fonn: oennmon Protecaon agaln5t access wttn _

A the back of lhe hlrd Th9 acoe!:!: r:rcOe s;h!m of 50 mm 0 . stlaiJ have adequne dearance fnrn hazardous pa;s_

B a frgar Th9 pnted tasl!Tlger ol 12 mm 0 . 80 rrm lenglh. shi!ll I"£N 9

adecJ..stB dGirnnce iran tmardoust pans.

c a tool Th9 acoe!:!: r:rcOe of ~ 2.5 rnrn0 2.5 ~rm 0 . too mm

laogth. shall ~'8 adeao..eta daarance !rom tszardous p6'1S.

D a Yoire Th9 acce;:s prt:be of ~ l mm 0 · .0 rnrn 0 . 100 mm

length. shall hiM! adeau:rte d ea-ance !rom hazarOO.B p6'1S.

The firnt charaota ris!ic runaral indlcare;:, to wt-et exter:t 1ha enclosure ~ protection for parsom agairnt the aooass to (affectrg ol) hazardou!t p;ns.. The poocection is reet:hed. when the penetration into an enclosu'B of a p.n of the ~ or a Caaigl object. wtic:h i!: held ty a person. is prev.ented a Im:ed. AI. tho same time the enc:los:u'9 provides: protliCiion d ~ ag;:rh!lt tho pemtnlbon of said fofeign obj9CIS. 11is i!l the reason tar ~ twO desx::riplions and IWO dsiTiticrs to each IPst darac:teri!:bc runeral.

Meaning of t11e aecond characteristic numeral The sooord ~c runeral irldJci:lloo the prolaclion ot the encla!ua a~ ingres~ of w ater W1!h harmftJ eflects en lhll electrlcal ~l=fTllrC.

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Technical Data Degrees of Protection Provided by Eclosures (IP Code}

g i.

-'I:

~i IDl:l

I i i ...

IPXO

Ntn-proteded

IP 20

IP 30

IP40

IP X1 IPX2 IP X3

~ Pr\neaad agam1 Ftotucooo for cxr againsi vOO!Cal ci'Jpp!I!Q W!!:llr, ca!lior13l doortirg dropngwa:u #ollan lhl t"clusv'G ~. I'Cll

f!l tiltlld ~to IS" dtocl !:llfil't'l:\1 of me IIQUJIIT'llCII ~~-rgwatr.rl

Vll"tiCMf falirg Vamc.ally faJing WatrL ~ drop!l s:hii1 have arnps s:tm !a-a a! an ang9 ~ to nD harrnr .J ei!Bcts no hannlt1 e!BCIS fiO' on eiths' side

IP 31

IP 41

when lhl endo- or the vertical SU'll ~ultsd~ to s:hml hiMl no 1 s• on ather sXle harmliJ ~ al the Yer1ical

IP42 IP 43

IPX4 IP X5 IP X6 IPX7

~lcrar ~al ~ol Praladiao awmst ~~ ~ lljS&Ltel pro- the Giaru of tam proceci.lm!l, rot ~rot C9S:!:e!l. rot dtocl p:r.!l)' irrrnllrl:IOO direct sprnfl!Q d. cfrect~~al ~of the 111 wa:ar thl eq..pmenL 1ha equpr:llS"It ~q.~pmn

isPashirg Wll!lif) ~-alilr.etsl PY,11ri.J-~

WfJ!ar ~ Vol:!tsf ~ WatrL spla;:hed Watar IT1U!ll not ag~>t the fran arJi droct·uo from ;yy dTBC!ion emar In such BI1Giosua from in jBIS aganst the n pa.vecftj jBIS quantity as to iJfli c:imc:11Jn s:hml endos:se shat ~ the enclo- case harmlul Bl-hir>'ll no tumful !"eve nof'anriiJ SU'll !ihal hiMl no fect3 if It's housing elfec!S effaciS twmlul afiBCIS is tl~ClllClarir Sib-

••

IP44

IP 54 IP 55

IP 65 IP 66

merged in Wl'llal.rld!r stiFidaJd. ized Pfli!ISUS il"d ti'J1B concfJtions .

••

IP 67

Additional letter& to the IP Code The IP Code can SlJI. bo extended bV ~ leru!fs. Adaitx:rel161tefs ndcala 1he daQlee cf pu1Bctlon aqarnt iJXG3S to hazardou;:. pans.. AMn<n!llerra's folla.v tt-e t.vo c::hamaeris.tx: rureraJ;I.. Addilionii lellars am ody U"..ad. • " 1he 9CilS protaCiion ag;mtt aa:e!:S to hazirda.s ~ is tlghs" than bV the first cMracteris1ic mrnaral indicated; a - i att the pi'OIIKl1iCn agiiJlSI access to 1-alard!xs parts is rdca:ed arcl the C<lgiOO af P"O(eaQl QgamSt sd"ld lueigl objactl; JS not CO"Sderu:l. 'he first characteristic mmeraJ bewll then rapaood D; <ra X. M IYdo;;uro s:hml odf bo da;:g-arad wtth a s:tated degrne ri protacooo I!Illca!ed l::y tt-e Blldmcrallemi a the EO::Iooura also ocmllM wr.h allo.vs: degmeg ol protllCDOn.

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® HI· TECH www.hitechcontrols.com CONTROLS1 INC. Technical Data Outside Diameter of Conventional Cable Cross-Sections Short Forms of Cables

The outside diameters are average values of different products.

txt 8 g ~1.5 II 13.5 14

I xi> 8.5 10 l.x2.5 12.5 14.5 15

lx10 9.5 10.5 <lx4 14.5 17.5 17

lx16 II 12 4x6 16.5 18 18

lx25 '" 4Jc 10 18.5 20 20

lx$ IS 4x16 23.5 23 23

txSO 16.5 4x25 28.5 28 28

tx70 18 4Jc35 92 26-30 29

txQ5 20 4x50 30-SS 9.4

lx120 21 4x70 34'"".0 97

lx150 23 4x96 38-45 112

tx185 25 4x120 42-50 117

lx2~ 28 4Jcl50 46-53 52

lx300 30 <be ISS 53-60 60

2x1.5 10 12 4x2d0 59-71 70

2x2.S 1t 13 <lx2&' IS 30

2xd IS dx9&'16 30

2x6 16 dx50'25 34-37

2x10 18 4x7<YS5 dO

2x16 20 4x95150 Ml.5

2x25 4x120170 48.5

2x35 dx150170 53

3x1.5 10.5 12.5 19 4x185195

3x2.5 11 13 lei dx24QI 20

3x<!. 13 16 16 5x1.5 12 15 15

3x6 15 17 17 Sx2.5 13.5 16 17

3x10 18 19 18 Sxd 15.5 16.5 18

3116 20 21 2 1 6xS 18 19 20

9x25 26 5x10 20 21

9x35 5x16 26 24

SxSO 5x25 91.5

9x70 7x1.5 19 16

9x95 7x2.5 111.5 16.5

9xl20 19x1.5 22

9xl50 2dx1.5 25

9xl85

CD 9x240

8 9x25116 27 27 111 <> 9x35JI6 28 27

! 9x50i25 92 32

9x70135 32-36 96

9x95/50 37-·11 40 Short forms of cab les

9x120170 42 49 NYM Ught plastic-sheathed cable

9xl50170 t6 47 NYY Plastic-sheathed cable

9xt85J95 52 48-54 NYCY Plastic-sheathed cable with conoe.ntric

conductor 9x2401120 57-63 60

t-NONY Plastic-sheathed cable with concentric. 9x3001l50 63-69 undulated conductor

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Technical Data Assignment of Cable Outside Diameters to Cable Glands Standards

Cable g lands ASMJAKM/ASS

0 Degree of protection: up to IP B7

3 s..s ASNJAKWASS 12 Wrth strain relief and countemut.

5 10 ASNJAKWASS 16

6.5 13-5 ASMfAJ<r.NASS 20

10 17 ASNJAKMIASS 25

14 21 ASNJAKMIASS 32

20 28 N'N/AKM/ASS 40

25 35 ASNJAKWASS 50

35 48 ASNJAKWASS 63

5 10 AFM16

8 IS AFV.20

II 17 M=Vt25

15 21 AFM32

Grommets ESM Degree of protection: IP 55

.4 .8 11 ESW 16 Grommets are inserted into

6 IS EStJ20 knockouts.

g 17 ESW25 No nut is necessary!

g 23 ESW32

17 so ESW40

Stepped grommets STM Degree o f p rotection: IP 55 Stepped grommets are

3.5 12 ST\116 inserted into knock outs. 5 IS ST\120 No nut is necessary I 5 21 STM25

13 26.5 ST\132

13 34 STM.SO

Grommets EDK Degree of protection: IP B5

s 10 13:);(16 Grommets are inserted into

6 IS Eo.<20 knock outs. g ED:<25 No nut is necessary I 8 ED«32 II so EDK.SO

Grommets fo r conduits EDR Degree of protection: IP 65

Car-djt Grommets for conouits are

MIS EDRIS inserted rno knock outs.

M20 EDR20 No rut is necessary!

M2S EDR25

MS2 EDR32

M40 EDR40

Hensel cable entries - EN502B2 comply with the fo llowing Me1ric cable entries for electrical installa1ions standar ds and regulations:

-EN 6042S Conduits for electrical purposes - Outside diameter of condtits for electrical installations and threads for conduits and fittings

-IEC 60529

HE S SEL I Degrees of protection provided by enclosures (IP-Code)

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HI· TECH CONTROLS, INC. Technical Data Preparation of Alumimium Conductors

Connnection of aluminium conductors

I. Chemical basics

The special conducting characteristics of aluminum can be seen in the fact that the surface of an aluminum conductor is immediately covered in a nonconducting oxide layer upon exposure to oxygen.


This can lead to terminal CNerlreating and in the worst case fire.

Despite these special conditions. aluminun con

ductors can be connected If the terminal used is appropnate and the following conditions are taken

This charactecistic leads to an increase in the tern- into consideration when connecting. porary resistance betNeen the a\lmum conduc-tors and the terminal body.

IL SpeciaJ tenninal require- The suitability of terminal for connections wi1h aluminium conductors needs to be evaluated ments for the connection and confinned by the terminaJ manufacturer.

of aluminium conductors I. lhese termirtals will thus meet the requirements 2. The terminal has an appropriate shape and sur-

Ill. Appropriate preparation and handfmg of aluminium conductors

362

for an aligned e lectrochemical voltage sequence. A disint~on of the base material (aluminum) m l be prevented.

The ne>rHnsulated conductor ends need to have the oxide layer carefully scraped dean using a knife for exarrple.ln doing so no files, sand paper or brushes may be used.

Due to the flow tendency in aluminum the terminals need to be tightened before start up and after the first 200 operating hours (note the appropriate torque).

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face to penetrate the grease layer or a very thin oxide layer on the aluninum conductor upon

connection.

lmmedately after remOiing the oxide l::rter, 1he conductor end needs to be rubbed with an acid and alkali free grease such as technical vaseline and !:hen immediately connected to the tern-onal. This in tum prevents oxygen from forming a non-conducting

oxide l::rter.

The steps listed above need to be repeated if the conductor is removed and re-connected. I.e. the conductor has to be scraped again, greased and immediately connected, because it will be connected at a cflfferent position.

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Technical Data Types of Conductiors IK Code

International s hort forms of types of conductors

IKCode Protection against mechanical shock (impact strength)

Classification of the impact strength by the lK Code

em:• sol (solid)

r (rigjd)

s (stranded}

f

round sol"Jd

sector-type

rot.nd stranded

secror-iype

lK Code: Demand energy value [W] in Joules.

e RE (round single)

• SE (sector solid)

RM (round stranded)

SM (sector. stranded)

The European standard for enclosures EN 5029B:9B i'lcludes also the IK Code for impact strength.

With the DIN EN 501 02 (VDE 04 70 part of 100) "Degrees of protection by enclosures for electrical operational funds (equipment} against outside mechanical loads OK Code)•. is defined with the identification letters IK

This standard regulates the methods for the description of the protection of enclosures against outside

mechanical loads.

This indicates the degree of protection. whim is proAded by an enclosure against a mechanical load

(demand enesgy in joules).

HENSEL tests its enclosures and enclosure systems adcfrtionally also accorcflllg to this standard.

IKOO

IK01

IK02

IK03

IK04

IK05

kein Sdlutz

0,14

0,2

0,35

0,5

0,7

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IK06

:K07

IK08

K09

iK10

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2

5

10

20

em~ ~ ::OOffl

'[J ~u ' ..Oem co "71V~

:a:lcm

[fJ 5~~

:a:lu

[fJ 5~~

AOc.m

co

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~

363



Technical Data Rating of Insulated Conductors in Switchgear Assemblies Overload And Short-Ciruit Protection

Rating o f insu lated conductoi"S i:n switchgear assemblies

Tile choice of cross-section for

the conductors within switchgear assemblies is subject to

the responStbiity of the manu

facturer in a=rdance with IEC 6 1 439-1 . We recommend l:he following cross-sections dependent on the series-connected protective devices. The

values of Table 1 are based on

the phase conductors. W iring information for devices (e.g.

conductor size min . .. . mm')

must be noted as a matter of priority.

Examples

Overload a nd short-circuit pro t ection

364

20 A

25 A

32135 A

40150 A

63A

BOA

100 A

125A

160 A

200 A

250 A

9 15 A

400A

630A

i i 1

2.5m~

4 ,y

6 mrrf'

10mm'

16mm2

25mm:>

35mm2

50mm2

70~

95mm2

12Dmrrr

..-:=----'-::-or r. r · · · 10 0 125A 0 0 ") odec i {2125 A~~(2125AQ I

i sonwn'H07VK r16mm' 16mm'r 135 nwn' NSGA.Fou H07VK H07VK

125 A 63 A 63 A

2.5mm2

4 mrrf'

srnrr-r 10mn"Y

16 mrrr

25 mrrr

25mm2

35m~

70 mrfil

95mrrr

120mm2

150mrr-r

Each cable must be protected against overload and short circuits.

Verdrahtilrtgband max..105°C

Mi\18100

MiVS 160

MiVS 160

Mi \IS 250

Mi \18250

Mi \18400

Mi\18 400

Mi\18630

The dlmensioning according to Table 1 requires a series-connected protective device for the overload and short-circuit protection.

In some cases, it may occur that the series--connected protective device catV'lOt lake over this protection e.g. when picking off one or several small loads from a busbar, see the toiiONing diagram.

t

FO

NH2 450A .J2JL

25A

Internal wiring shall be canied out T! a way that under normal conditions no short circuit may occur.

The pmtective device FO that is connected in series to the busbar system adopts neither the o.~erload nor short-circuit protection of the outgoing cable to F1 .

For this reason, the cable must be laid in front of the fuse F1 so that no short circuits may occur under normal concfrtions.

The foklwing apply as short-circuft-proof cable installations e.g. -rigid connections which do not come into contact with each other e.~ en in the event of a short circ:Ut

"lOOng of the conductors)

- cables w ith special insulation e.g. NS4Fou kV

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Technical Data Riating of Conductors Diversity Factors

Rating of the PE and N conductor per c ircuit

Diversity factor for bu[tt-in

devices according t o

IEC61439-2

Phase conductor s i 6 mrrf: as phase conductoc

Phase conductor> i 6 mrrr: 1/2 phase conductor cross-section, at least however iS mrri, (not EMCcompliant)

In buildings wiih a high proportion of a. c. loads or sources or harmonic voltages (electronic balasts or PCs). it can be necesscuy to implement the N conductor with the same current canying capacity as ihe phase conductors.

For all Hensel busbar systems up to 630 A. the N conductor must be implemented w ith the same current

carrying capacity.

The folowing loading factors may be applied where more than one circuit is installed in one box or installaiion assembly and if no details of the rated current are knOVII n:

2-3 0.9

4-6 O.B

&9 0.7

10 and more 0.6

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Technical Data Formation of Condensed Water and Retaliatory Actions

How does condensed water oc cur in enclosures with a high degree of protection?

System switched on.

EEJ System switched on.

System switched off.

~

The problem of condensed water forming in elec!JicaJ installations only occurs i1 enclosures with a degree of protection 2! IP 54 since the te~erature acfi,Jstment that is carried out from inside to outside is too low due to the high density of the enclosure and its materiaL

The internal tefTlJerature is higher than the external temperature due to the pCJNer dissipation of the buit-in devices.

The w arm air inside the enclosure attempts to accurrulate moisture. This comes from outside ltrough the seal as the endosures are not gas-tight

The internal terrperafure is reduced by cooling down the system e.g. by switching off the loads. The cooler air emits moisture w hich is collected as condensed water on the cooling inner surfaces.

How does condensed water Formation of condensed w ater for Formation of condensed water 111 protected outdoor installations (protected against weather influences) or unprotected outdoor installa1ions;

occur in e·nclosures with a indoor installations: high degree of protection?

Measure ag:ajnst accumulation of c ondensed water e . g . Cable junction b axes

Measures against formation of condensation water e . g. Mi Distribution boards

Ventilation ,flange for vertical

mounting on lateral box walls in case of extremely high inside temperature or the risk of waief'

condensation, degree of protection IP 44.

366

In areas where h igh levels of air humi

dil:y and large te~erature fluctuations are expected e.g. in laundry rooms. kitchens. car washes etc.

1. Select ihe installation si te (avoid temperature differences).

2 . Open condensed water membrane at the lowest point of the cable junction box (maybe drill hole 0 5 mm).

3 . Enable exdlange of air via ventilation.

Here condensed watef' can be formed dependent on the weather, high air humidity, direct sunight and temperature differences compared to lhe wall.

Example:

Open condensation waief' membrane

Cable entry and ventilation Combi dimate glands ensu-re pressure co~ensation between enclosre interior and anbient air via an inserted,

breathable membrane and ingress of water from outside is prevented.

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HI· TECH CONTROLS, INC. Technical Data Definition of Terms

Definition ofT e rms Rated values for setting up low-voltage switchgear are

given fn the standard

IEC 6 1 439-1

Rated voltage (UJ highest nominal valle of the a.c. (r.m.s .) or d.c. voltage, declared by the assembly manufacturer,

to which the main circuit(s) of the assembly is (are)

designed to be connected.

Rated operational voltage (U0

) (of a c ircuit of an assembly) valle of voH:age, declared by the assembly manufacturer, which comooed with the rated current

detemines its application.

Rated insulation voltage (U) r.m.s. withstand voltage value, assigned by the assembly manufacturer to the equipment or to a

part of it, characterising the specified Qong-term)

w ithstand capability of lhe insUalion.

Rated impulse voltage (U,..,.J impulse withstand voltage value, declared by the

assembly manufacturer, characterising the speci

fied withstand capablity of the instJation against transient 0\/etVoltages.

Rated current (1.) value of a.ment, declared by the assembly manufacturer taking into consideration the ratings of

the components, their d isposition and application,

w hich can be carried without the temperature-rise of various parts of the assembly exceeding speci

fied limits under specified conditions.

Prospective short circuit current OcJ current w hich ftows when the supply conductors to the dra.Jit are short-circuited by a concluct:or of

negligible lf11)ed.ance located as near as practica

ble to the supply teminaJs of the assembly.

Rated peak withstand current (lpa} value of peak short-circuit current, declared by

the assembly manufacturer, that can be withstood

under ~ecified conditions.

Rated short-time withstand current (1.,.) r .m.s value of short-time current, declared by the

assembly manufacturer, that can be carried without damage under specified conartions, defined in terms of a current and time.

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Rated conditional short-circuit current (I« )

value of prospective short-circuit wrrent, dedared by the assembly manufacturer, that can be with

stCXld for the total operating time (clearing time) of

the short-circUt protective device (SCPO) under specified conditions.

Rated current of the assembty (I..J The rated current of the assembly is the srna!er of:

- lhe sum of the rated curents of the incoming circuits within the assembly operated in parallel;

- lhe total current which the main busbar is capable of distributing in the particular assembly arrangement.

This current shall be carried without the tempera

ture rise of the i1dMdual parts exceeding the limits

specified in the standard.

Rated current of a c ircuit (I,J The rated current of a circt.it is stated by the as

sembly manufacturer, taking into consideration the

ratings of the devices wittW! the circuit, their disposition and application. This current shall be carried

without the terf1lerature rise of the various parts of the assembly exceeding the lim its specified in the standard when the circuit is loaded alone.

Rated diversity factor (RDF) per unit value of the rated current, assigned by the

assembly manufacturer, to w hich outgoing circuits

of an assembly can be continuously and samuJtaneously looded taking into account the mutual

thermal influences.

367 (800) 677·8942 I (303) 680·5159

HI· TECH CONTROLS, INC. Technical Data Copy template Power Dissipation Calculation


Design oertmcation of the max. permissible operating temperature a ccording to IEC 61 439-1 Section 10.10 Cient Kom. No.:

Max. endosure interior temperature 55" C

Max. ambient temperature 35" C

Temperature difference 20 K

Feeding E 1

A 1

A2

A9

A4

AS

A6

A7

An

Pos. No.:

Total installed power d issipation of the devices (W)

Busbars 250 A

2 Busbars 400 A

3 Busbars 630 A

Total· installed power dissipation of bushars {W)

1

2

3

4

5

6

Total power dissipation of enclosures (W)

4. Calculating Pos.. I Total.nstallad power cfsspation ot tbe deo.r!C9s: Po;:. 2 Total n:talled power cfssp!!lion of bu:sbars:

ProportiooaJ •Mtrg of Pas. 2 and 3 (e.g. 90% r9CCXTVT18nded]

... % Ras:en.'8 for adciitionel eqtipmen ace. to specificalioo

SUbtotal

lVfJ .. . .............. . ... . M, .. ............... .... . !.V!Il . . .. .• . •..••• ••. •.... •Wt

Pos.. 3 Total pew« dissipation ol enclowres !Vi, .. ... ......... .. . . ... . atlerance beween pow~r ~..-ld rntalled pcwe!'d~ • ..,(W)~------

Th~ ventilation or I2Jt!E~r enclos:ues the poNBC dissipation ccn be incrnased in case <Jf a l'lBgi'IWe

difference. Another m~ could be the redJction <Jf the ROF.

Calculating redUced ROF:

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Note:

0 Rarao curent

0 DEFlATING: A.ccorc:fng to the man..tacn.rer. b1J1 -i!1 least 0.8 acoon::ting to aN EN 61 4>99 Pan I

(Relation ol rateo oper atrg curent at rated curr..ntj

0 The CUlTBI1t '"" defil"lB!il the vaue fa feedng ....

0 Data for power !MltctgEa wdcxnm:ilgaer ~ made of

sheet steel as well as for in::ulation-enciO"-ed as!WrTi:fias in box·

Type design BAI po!iSble.

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Technical Data Declaration of IC Conformity DK Cable Junction Boxes

ErkHirung der EG-Konfo rmitat Declaration of EC-Conformity

Das Produkt,

Ther:rodud

Nr./No. K 6009

"fYp/ Type: D ._, DE ... , OM ... , ON ..• , DP •.. , DPC ... , K .•. , KC ... , KM ...

Hers1eller. ManufactJ.Ier:

Beschreibung: Description:

Gustav Hensel GmbH & Co. KG Gustav-Hensei-StraBe 6 57368 Lennestadt

Kabelabzweigkiisten cable junc tion boxes

auf das sich d;ese Erklarung bezieht, stimmt mit folgenden Normen oder normativen Dol<umenten Uberein: to which this dedar.Jtion mates is in conforrrity with the folluwing standard{s) or normathte document(s):

Norm I Standard: lEC60670-1 lEC 60670-22

und entspricht den Bestimrn.mgen der folgenden EG-Richtiinie(.n):

and is in accordanoe wnh the prowsions of the folfowing EC-direclive(s)

Niederspannungs-Rjcht1i:nie 2006/95lEG

Low voltage directive 2006195/EC

Diese 'Konformit.atseridarung entspricht der Europaischen Norm EN 17050-1 ,.Ai gemeine Anforderungen fUr Konformitatserldiirungen von

Anbietem•. Das Untemehnen Gustav Hensel GrroH & Co. KG ist Mitglied van ALPHA, Gesellschaft zur Priifung und Zertifiziesung von Niederspannur-.gsgeraten e.V.. Oiese Erklarung gilt weltweit als Erklarung des H erstellers zur O~einstimmung mt den oben genanmen

intemationalen und nationalen Normen.

This Oedaration of Confamfty is sutable to the European Standard Bl/ 17050-1 "Genera reqtirements fa sup;:fiers declardion cl conforrrity". The company Gustav Hensel GmbH & Co. KG is member of ALR:-IA, Association for testing and certification of faw vcltage equipment. The declaration is world-wide v::iid as the manufacturer's declaration cl compjance vlith the requirements of the a.m. nation;;/

and international standards.

Jahr ~ Anbringung der CE-Kennzeidlnung: 2006 Year of affixing CE-Malk1ng

Ausstellungsdatum: 01 .09.2012

Date of issue:

~&~KG

R. Cater - Technische Geschaftsleitung -- Techricri Marragng Director-

Call for a Quote! 369 (800) 677·8942 I (303) 680·5159



Erklarung der EG-Konformitat Declaration of EC-Conformity

Das Produkt,

The p-odud

"JYp/ Type:

Hersteller.

Manufschrer.

KD .•. , KF .•. , KF WP ....

Gustav Hensel GmbH & Co . KG Gustav-HenseJ..StraBe 6

57368 Lennestadt


Nr JNo. K 6010

Beschreibung:

Desaiption:

Kabel abzweigkasten fii:r besondere Umgebung.sbedrngungen

cable junc tion boxes for special environmental conditions

auf das sich c:liese Erldarung bezieht, stmmt mit folgenden Normen oder namativen Dolrumenten Uberein:

to which this dedaration rr:Jates is in ccnforrrity with the fcJICN,fng standard(s) or normatlve documert(s):

Norm/ Standard: IEC 60670-1 IEC 60670-22 DIN VDE V 0606-22-100 (KF WP)

und entspricht den Bestimmungen der fclgenden EG-Richtlinie{n):

and is in accordance vAth the provisions of the fdl(N,fng EC-dfrective(s)

Niederspannungs-Richtfrnie 2006/95l EG

L ow voltage directive 2006195/EC

Diese Konforrriti:itseridarung entspticht der Europaischen Norm EN 17050-1 .,Allgemeine Anforderungen fUr Konformitatserklarungen von

Anbietem•. Das Untemehmen Gustav Hensel Gmbf-ll & Co. KG ist Mitglied von ALPHA, GeseiJschaft zur Priifung und Zertiilzierung von

Niederspannungsger.iten e.V .. Diese Eri<Wung gilt weltwert aJs Erklarung des Herstellers zur Obereinstimmung rrit den oben genannten

internationaJen und nationalen Normen.

This Dedaration of Conformity is sr.itable to the European St1'Jndard BV 17050-1 ~Genera reqtirements fa suppiers declarmon d

conforrrity". fhe company Gustav Hensel GmbH & Co. KG is member of ALPHA, Association lor testing and cetti!ication of ICYN vdtage

equipment. The declaration is world-wide wiid as the marN..Jfadurer's declaration d compliance v.ith the requirements of the am. national

and irlemational standards.

Jahr der Anbringung der

CE-Kennzeic:ITiung: 2012

Year of affixing CE-Millking

Ausstellungsdatum: 01 .10.2012 Date of issue:

#&~KG

R. Cater - Tecbnische Geschiiftsleitung -

- Techrical Managng Director-

370 Call for a Quote!

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Erklarung der EG-Konform itat Declaration of EC-Conformfty

Das Produkt, Thep-oduct

"JYp/Type:

Hersteller.

Manufacttrer.

BesdTeibung:

FK 9025, FK 9105, FK 9255,

FK 7045, FK 7105, FK 7165

Gustav Hensel GmbH & Co. KG

Gu stav-HenseJ-Stra8e 6

57368 Lennestadt

Kabelabzweiglciisten mit Funktionserhalt E30-E90

Nr./No. K 901 1

Desctiption: Cable j unction boxes tested for intrinsic fire resistance E30-E90

auf das sich ciese Erkfiirung bezieht. stimmt mit folgenden Mermen oder normativen Dokumenten Uberein: to which this dedaration niates is in confomity with the /o8CMing standard(s) or nonnatWe documert(s):

Norm/ Standard: IEC 60670-22

DIN 4102- 12

und entspricht den Bestimrrungen der folgenden EG-Richt!inie(n):

and is in accordance wlth the provisions of the folowing EC-cfirective{s)

Niederspannungs-Ric htl[nie 200619:5/EG

Low voltage c§rective 2006195/EC

Diese Konfomitiitseridarung entspricht der Europajsdlen Norm EN 17050-1 ,.Atgemeine Anfoo:lerungen fUr Konformitatserldarungen von

Anbietern". Das Untemehmen Gustav Hensel GrroH & Co. KG ist Mitglied von ALPHA, Gesellsohaft zur Priifung und Zertifizierung von

Niederspannungsgeraten e.V.. Diese Eridarung gilt weltweit als Erklarung des Herstellers zur Obereinstimmung nit den oben genannten

intemationalen und nationalen Normen.

This Dedaration of Conformity is stitable to the European Standa,cd BV 17050-1 "General requirements for supplier's declaration of conforrrity". The company Gustav Hensd Gmti-1 & Co. KG is member of ALR-IA, Association for testing and oertification of low vcltage

equipmert. The declaraJ.ion is worfd-wide valid as the manufacturer's declaration ci com~ance vith the requirements of the a.m. natiomi

and international standards.


CE-Kennzeicmung: 2009

Year of affixing CE-MEJJking

Ausstellungsdatum: 01.09.2012

Date of issue:

Gustav Hensel G.UG

R.Cater ~ - Tecmische Geschaftsleitung -

- Techriai Manaring Oirector-

·~!!!!!~H ~E ~fl~s~E~L!!!!!~· Call for a Quote! (800) 677·8942 I (303) 680·5159

371

HI· TECH CONTROLS, INC. Technical Data Declaration of IC Conformity KV Small Distribution Boards

Erklarung der EG-Konformitat Declaration of EC-Conformfty

Das Produkt, Thep-odtid

TypiType:

Herste!ler: Manufacturer.

Kleinverteiter Small distribution boards Typ / type: KV ••.•

Gustav Hensel GmbH & Co. KG Gustav- Hensei-StraBe 6 57368 Lennestadt


Nr J No. K 6104

Beschreibung:

Desaiption:

lsoftergehause, geeignet zum Bau von Niederspannungs-Schattger.lteKombinationen ibis 63 A, zu deren Bedien ung Laien Zugang haben Enclosures, made of insulating material, suitable for assembling of lowvoltage switchgear and controlgear assemblies up to 63 A intended to be installed in places where unskilled persons have access for ther use

auf das sid-t diese Erldarung bezieht, stimmt mit folgenden Noonen oder normativen Dokunenten Uberein: to which tlis decfaratian rdates is in conformzy with the follov.fng stand<¥d(s) or normative document(s):

Norm I Stand1¥d: EN 6()499..3 IEC 60439-3

und entspricht den Bestimmungen der folgenden EG-Richtfinie{n): and is in aooordance with the provisions of the folowing EC~directive{s)

Nlederspannungs-Richtfin ie 2006/951EG Low voltage directive 2006195/EC

Diese Konformitatserlda.rung entspricht der Europaischen Norm EN 1705(} 1 .,Allgemeine Anforden..ngen fUr Konformitatserl<farungen von Anbietem•. Oas Untemehrnen Gustav Hensel GmbH & Co. KG ist Mitglied von ALPHA, Gesellsd-taft zur Ptiifung und Zertffizierung von Niederspannungsgera ten e.V .. Diese Erldarung g ilt weltwelt afs Erklarung des Herste!less zur Obereinstimmung mit den oben genannten intemationafen und nationafen Normen.

This DeciBfation of Confamity is stitable to the European Standa-d EN 17050-1 "Genera requrements fa sup;iier's declaration of conforrrity". The company Gustav Hensr:l GmbH & Co. KG is member ci ALR-IA, Association for testing and certification of low vdtage equipment The dedaraticn is wond-wide vaid as the manufacturer's declaration ci comP,ance v.ith the requirements of the am. nationd and international standards.

Jahr der Anbringung der CE~Kennzeichnung:

Year of affixing CE-M81king

Ausstellungsdatum: Date of issue:

Gustav Hensel G

R Cater

.KG

- Technis e Ge.schaftsleitung -- Tech.rica Managng Urector -

372

2002

01.09.2012

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Technical Data Declaration of IC Conformity ENYSTAR

ErkJarung der EG-Konformitat Declaration of EC-Conformfty

Das Produkt,

The r:rodud Typ/ Type:

HerstelleT: ManufactJJer.

BeschreibLng:

Desaiption:

ENYSTAR Typ I type: FP - ··

Gustav Hensel GmbH & Co. KG Gustav-Hensei-Stra8e 6 57368 l ennestadt

lnstallationsverteiler bis 250 A Distribution b oards up to 250 A

Nr./No. ENY 2009

auf das sich cfiese Erldarung bezieht, stmmt mit folgenden Normen oder oormativen Dokumenten Uberei1:

to which this dedaration rf!ia!.es is in coofomity with the follovling standard(s) or normative documert{s):

Norm I Standard EN 61439-S IEC61439-3

und ertspricht den Beslimmungen der folgeoden EG-Richtiinie(n):

and is in accordance v.fth the provisions of the following EC-ckective(s)

Niederspannungs· Richtlinie 2006195/EG Low voltage &rective 2006195/EC

Diese Konformitatserfdarung entspricht der Europiijschen Norm EN 17050-1 ,.AJgerneine Anforderungen fiX Konformitatserldiirungen von

Anbietem•. Das LJntemel-rnen Gustav Hensel GrrtlH & Co. KG ist Mitglied von ALPHA, Gesellschaft zur Pnifung und Zertifizienng von

Niederspannungsgeriiten e.V.. Diese Erid3rung gilt weltweit als ErkJarung des Herstellers zur Obereinstimrrung rnt den oben genannten

intemationalen t.nd nationalen Normen.

This Declaration of Confamity 'is sr.itable to the European Standard BV 17050-1 •Gerrer.J requirements for supp'ier's declaration of cx;nforrrity". The company GustHV Hensa GmbH & Co. KG is member of ALR-lA, Association for testing and certification of {ow rvdtage equipmert. The dedaration is world-wide vaid as the manufacturer's dedaratlon cl comp{iance with the requirements of the am. nationd

and irtemational standards.


CE-Kennzeid-nung: 2008 Year of affixing CE-MalkNlg

Ausstellungsdatum: 01.09.2012 Date of issue;

KG

R. Cater - Techni -ftsleitung -- Techricti Mrmarjng Director-

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~ HI·TECH www.hitechcontrols.com ~ CONTROLS, INC.

374

Technical Data Declaration of IC Conformity Mi Power Distribution Boards

Erklarung der EG-Konformitat Declaration of EC-Conformity

Das Produkt,

The ;:rodud Typ/ Type:

Hetsteller: Manufacturer

Mi-Verteiler Mi· Distributor Typ / type: Mi •.••

Gustav Hensel GmbH & Co. KG Gustav-Hensei-StraBe 6 57968 Lennestadt

Nr./No. K 2009a

Beschreibung Description:

Niederspannunos-Schaltgeriitekombination , PSC41 Low-voltage switchgear and controlgear assemblies "PSC"

auf das sicn diese Erl<iarung bezieht, stiTJmt mit folgenden Normen oder normativen Dokunenten iiberei"l: to which tlis declarallon relates is in conformity wfth the fcJ!oVIing standard(s) or normative documert(s):

Norm I StandJTd: EN ·61439.2 IEC 61439-2

und entspricht den Bestimmungen der folgenden EG-Richtiinie(n):

and is in accordance wfth the provisions of the fcJ!r::t.ting EC-cf.orective(s)

Niederspannu:ngs-Richtlinie 2006195/EG Low voltage directive 2006195/EC

EMV-Richtlinie (EMC) 2004/100'EG Electromagnetic Compatibility {EM C) Directive 20041108/EC

Diese Konforlmatserklarung entspricht der Europaischen Norm EN 1705(} 1 .Allgemeine Anforderungen fUr Konformitatsetklarungen von

Anbietem". Das Untemehmen Gustav Hensel GmbH & Co. KG ist Mitglied von AlPHA, GeseUschaft zur Priliung uoo Zertffizierung von

Niederspanm.ngsgeraten e.V .. Diese Erldarung gilt weltweit als Eri<larung des Herstellers zur Obereins!Ynmung rrit den oben genannten

intemationalen und nationalen "'ormen. This Declaration of Con/amity is stitable to the European Standard BV 17050-1 "General reqrirements fa su{Jfiier's cJeclaration of conforrrity". The company Gustav Hensel GmbH & Co. KG is member d ALFfiA, Association for testing and certification of low vdtage equipment The declaraticn is -world-v.ide v<iid as the manufacturt:f's declaration ci com{)Nance vith the requirements of the am. national and international standards.

Jahr der Anbringung der CE-Kennzeichnung: Year of affixing CE-Mmking.

Ausstellungsdatum;

Date of issue:

Gustav Hensel~/-KG

R. Cater (!f1'!t!-- Technische Geschaftsleltung -- Techrica Manas;ing Cirector -

2002

01 .09.2012

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Documents

HI·TECH CONTROLS, INC. CATALOG 2013...KBM •• / KBS •• ... -Madmum aD.owable conc>9fltration (wor1< placa) I 356 Call for a ... DIN EN 60 5291 VCE 0470 Pat 1 Septembe