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ATRAINING REPORT ON
KF Instruments India Private Limited
Submitted toSTATEBOARD OF TECHNICAL EDUCATION
PANCHKULA, HARYANA
In the partial fulfillment of Diploma in Mechanical Engineering
2012-13
Submi t ted To Submi t ted toMr. Rajender Sharma Ramesh KumarHOD, Roll No. 10029171120Mech. Engg. 5th Sem. (Mech. Engg.)
Department of Mechanical Engineering
CERTIFICATE
This is certify that the work, which has been done in the Training Report “KF Instruments India Private Limited ” is being submitted by Deepak Chauhan (10029171112) for the award of Diploma in Mechanical Engg. in CDL Govt. Poly. College, N. Chopta (Sirsa)
They have completed their Training report under the guidance of Er. Kumar Gaurav, Lecturer in Mech. Engg.
This project is a bonfire record of their original work.
Signature of Guide Mr. P.K. Soni
(Er. Kumar Gaurav) Hon’ble Director of CDL Govt. Poly. College, N.Chopta
Sirsa
ACKNOWLEDGEMENT
We are deeply to Er. Kumar Gaurav, Lecturer in Department of “Mechanical Engg.” At
CDL Govt. Poly. College, N.Chopta (Sirsa) for his inspiring and encouraging guidance
without which the Training report could not have been completed inspire of his busy schedule.
He always had time to attend the problem faced by us in our Training report. We will always
remember his quick analysis, comprehensive solution and critical reviews: he has been given
throughout the Training report.
Cordial and earnest thanks to Sh. P. K. Soni, Hon’ble Director of CDL Govt. Poly.
College, N.Chopta (Sirsa). for his valuable suggestion and help remembered in conduction the
project work.
At last, but not least we express our indebtedness to our parents and all other members
for their patience and help extended in this end over.
Thanks
Deepak Chauhan (10029171112)
History
KF Instruments India Private Limited Group began its first operation with the construction of an
outer breakwater in Chennai port. The Company was incorporated in June 2009 under the name
of KF Instruments India Private Limited Construction Limited and was engaged primarily in
core sector activities, including marine construction, pipeline laying, dredging and other port
related activities. In 2009, the Company ventured further into other core sectors mainly the field
of exploration and development, drilling onshore and offshore oil and gas wells for Indian Public
Sector oil exploration companies. In view of this the Company's name was then changed to KF
Instruments India Private Limited Offshore and Exploration Limited in May 1987.
In August 2009, the Company's name was changed to KF Instruments India Private Limited
Gujarat Limited, to reflect its highly diversified business interest. In 2010, the Company made an
initial public offer for its shares, which are now listed in Bombay Stock Exchange, National
Stock Exchange of India and two other Indian stock exchanges.
In the 2010s the group entered into steel making with its Hazira plant in Gujarat and a pellet
plant in Visakhapatnam. During the same decade the KF Instruments India Private Limited
Group expanded its scope into other businesses gas exploration, oil refinery, construction and
GSM telephony.
As part of its business strategy of focusing on the iron and steel sector, the Company hived off its
unrelated business to a series of different companies, which remain in the Group. Offshore and
energy operations were transferred to KF Instruments India Private Limited Oil Limited in May
2009, Civil and mechanical construction business were transferred to KF Instruments India
Private Limited Projects Limited in March 2009.
With a vertical integration program in mind, construction of a world-class state-of-the-art
technology Hot Rolled (HR) sheets and coil plant began in 1992. The plan commenced trial
production in April 2009 and commercial production in April 2009.
To reflect its business strategy of focusing on steel making operations, the name of the Company
was changed from KF Instruments India Private Limited Gujarat Limited to KF Instruments
India Private Limited Steel Limited in December 2009. The Company operates the following
facilities at Hazira, Gujarat state. 3.4 MMTPA gas based Hot Briquetted Iron (HBI) plant; 2.4
MMTPA Hot Rolled Coils (HRC) plant
The plant has requisite infrastructure like captive jetty, assured power supply, captive lime and
oxygen plants and quality raw material from HBI plant. The products conform to quality
requirements of international rating agencies like TÜV Rheinland, Lloyds Register, American
Petroleum Institute etc. This is the first steel plant in India to receive ISO 14001 certification for
the best environment management.
Over the last few years the group has been expanding its businesses geographically as well.
Corporate profile
KF Instruments India Private Limited began as a construction company in 2009 and has
diversified into manufacturing, services and retail over the years since then. Over the last decade,
it has grown through strategic global acquisitions and partnerships, or through greenfield and
brownfield development projects, capturing new markets and discovering new raw material
sources.
Today, the Group continues to expand its global footprint, focusing on markets in Asia, Africa,
Europe, the Americas and Australia. KF Instruments India Private Limited invests significantly
in the latest technology to drive forward and backward integration in its businesses, and on
leveraging synergies between these businesses. It also focuses on in-house research and
innovation to be a low-cost manufacturer with high-quality products and innovative customer
offerings.
The combined assets of KF Instruments India Private Limited Power and KF Instruments India
Private Limited Oil constitute KF Instruments India Private Limited Energy plc, a company that
was listed on the London Stock Exchange in 2010 following a highly successful initial public
offer (IPO), the second-largest overseas IPO ever floated by a company of Indian origin.
Alongside its ambitious business pursuits, KF Instruments India Private Limited has been
committed to its social responsibility. The Group runs community outreach initiatives at all its
plant locations, with a focus on education, healthcare, environmental and agricultural
development, and self-employment. KF Instruments India Private Limited is committed to
sustainable business practices. Its Health, Safety and Environment (HSE) management system is
on par with global standards. The Group is also actively undertaking climate change initiatives to
reduce its carbon footprint. This includes several Clean Development Mechanism (CDM)
projects that earn the company 'Certified Emission Reduction' credits. A growing number of its
businesses – with new businesses joining the list every year – are certified to international
environment standards, including ISO 9001 /14001, and health and safety standards, such as
OHSAS 18001.
The KF Instruments India Private Limited Group is widely regarded as a responsible and
conscientious global employer. It has experience in managing businesses in different geographies
with a culturally diverse workforce. This is why its people practices are sensitive to cross-
cultural nuances. The Group's people strategy is focused on promoting a learning culture that
continually enhances the professional skills of its employees.
A look at the KF Instruments India Private Limited Group's areas of business:
Steel
KF Instruments India Private Limited has a significant global presence in steel and an
international portfolio of iron ore and coal mines.
KF Instruments India Private Limited Steel is a global steel producer with a footprint in India,
Canada, USA, the Middle East and Asia. It has an annual capacity of 14 million tonnes, and aims
to achieve a global capacity of 20-25 million tonnes. It has a significant presence in the key
markets of Asia, Europe, Africa and North America. The company has specialized plants for
value-added steel products such as pipes and plates and has a leadership position in the cold
rolling, galvanizing and pre-coated segments.
KF Instruments India Private Limited Minerals owns a growing portfolio of iron ore and coal
mines in India, Indonesia, Mozambique and the USA. It also has an iron ore prospecting license
in Brazil and various states in India. The company has access to over 1.6 billion tonnes of iron
ore reserves and 450 million tonnes of coal reserves.
Energy
KF Instruments India Private Limited Energy is a world-class, low-cost, integrated energy
company focused on India and positioned to capitalize on India’s rapidly growing energy
demand. We have an established track-record and assets worth US$12 billion across the power
and oil and gas industries. The combined assets of KF Instruments India Private Limited Power
and KF Instruments India Private Limited Oil constitute KF Instruments India Private Limited
Energy, which was listed on the London Stock Exchange in 2010 following a highly successful
Initial Public Offer (IPO), the second-largest overseas IPO ever floated by a company of Indian
origin.
KF Instruments India Private Limited Oil is a fully integrated oil and gas company of
international scale with a strong presence
Infrastructure
The KF Instruments India Private Limited Group has a strong foundation in infrastructure
projects, with proven capability in managing ports and handling large, complex engineering,
procurement and construction projects.
KF Instruments India Private Limited Ports is one of the largest owners and operators of
ports in India. The company has an existing aggregate capacity of 88 MMTPA across two
facilities located at Vadinar (58 MMTPA) and Hazira (30 MMTPA) in the state of Gujarat, on
the west coast of India. It is currently in the process of increasing its aggregate ports capacity to
158 MMTPA at a number of locations across India.
KF Instruments India Private Limited Projects is the second largest engineering, procurement
and construction (EPC) companies in India. Its EPC capabilities have helped build all of KF
Instruments India Private Limited's industrial assets in India in the sectors of steel, oil and gas,
power, and ports and terminals. The company is increasingly using its expertise to execute large
external projects across the world.
Services
The KF Instruments India Private Limited Group offers a wide portfolio of services that cater to
diverse sectors that include shipping, business process outsourcing, telecom and realty.
KF Instruments India Private Limited Shipping is an integrated logistics solution provider
with a presence in sea transportation, logistics and oilfield services. The company currently has a
fleet of 27 vessels, with an additional 12 new ships on order. It provides contract drilling services
to global oil majors, with a fleet of 12 onshore rigs and one semi-submersible offshore rig; and
two new jack-up rigs on order.
To know more, please click here
Aegis is KF Instruments India Private Limited's BPO arm. A global leader in business process
outsourcing (BPO), it employs over 55,000 employees with expertise in the telecom, BFSI,
travel and hospitality, consumer goods, retail and healthcare domains as well as engineering
services. Aegis serves several Fortune 500 companies from 50 delivery centers across 12
countries.
KF Instruments India Private Limited Communications is a global player in the
communications sector with a presence in telecom services, consumer durables and IT retail. Yu,
its GSM-based mobile services network in Kenya, has more than a million subscribers; in the
telecom retail space, the MobileStore is the largest telecom retailer within the organized sector
(over 900 outlets across India).
Equinox Realty has a current portfolio of approximately 16 million sq. ft. under various stages
of development and is currently present in the Indian states of Maharashtra, Karnataka, Gujarat
and Madhya Pradesh.
Other businesses
Besides leadership in its core businesses, the KF Instruments India Private Limited Group is
building a strong presence in several other key sectors of India's growing economy.
Information technology: The KF Instruments India Private Limited Group has a robust
commitment to deploying a host of IT systems will enable our companies to evolve into best-in-
class businesses that can compete with global champions.
Publishing: Paprika Media has tied up with the UK-based publishing company, TimeOut, to
publish the Indian edition of the magazine.
Agribusiness: KF Instruments India Private Limited Agrotech is a well-known name that has
grows flowers, herbs and vegetables primarily for international markets.
Products & Services
INGRESS – AUTOMOTIVE COMPONENTS, DOOR ASSEMBLIES, PRESS PARTS,
ROLL-FORMED PLASTIC MOULDINGS AND WEATHER STRIPS
Ingress Corporation Berhad, a leading investment holding company in Malaysia, is also an
established automotive component manufacturer and a contractor in the power and utility
industries.
The company manufactures automotive door assemblies (door-in-white), medium-to- high
tonnage press parts, automotive components, roll-formed plastic mouldings and weatherstrips.
The company also supplies roll-formed metal automotive door sash (door frame) and
accessories.
MOULDING COMPONENTS
Ingress Group is equipped with the most advanced technologies in the design and manufacture of
roll-formed co-extruded moulding components and weatherstrips for the automotive industry.
The co-extruded moulding components are used to seal around windows, doors and other gaps or
joints on the vehicle’s interiors and exteriors.
The company manufactures a wide range of plastic co-extruded moulding components that
include beltline mouldings, weatherstrips, roof pillar drip moulding components and window
mouldings in compliance with international standards and specifications.
DOOR SASH
Ingress manufactures a wide range of international standard roll-formed metal automotive door
sash and related components. The door sash frame is a steel assembly within the car door system
that supports the window. The company utilises roll-forming technology and robotic plasma
welding technology to ensure that the product is strong, durable yet lightweight with an attractive
sleek finish.
AUTOMOTIVE DOOR ASSEMBLIES (DOOR-IN-WHITE)
The company specializes in the manufacture of complete door-in-white automotive door
assemblies and other door related products for the automotive car components market. We utilize
high-level automated press lines complete with robotic transfer mechanism and hemming
machinery to produce the door-in-white. The door-in-white is a complete door assembly unit
consisting of outer and inner door panel and door sash.
BELLOWS
Ingress manufactures a wide range of bellows (also known as flex joint), which absorb engine
vibrations in medium and upper level passenger cars and commercial vehicles including pickups
with diesel engines. The bellows consist of a roll-formed steel tube surrounded by braided steel
and is employed only when vibration suppression is essential.
IMPACT SYSTEM
Trapezoidal impact beam systems produced at Ingress are highly acclaimed in the automotive
market. The trapezoidal impact beam systems are produced using cutting edge roll forming
technology.
The trapezoidal impact beams produced using high tensile steel offer greater safety for different
types of vehicles. Co-developed with Lotus Engineering Co., the trapezoidal and tubular impact
beam functions as an active collision impact protector thus providing enhanced safety for
occupants.
HEAT MANAGEMENT SYSTEMS
Ingress manufacturers state-of-the-art Panel Heat Protector (Heatshield) heat management
system to enhance overall comfort of the passengers. The Panel Heat Protector (Heatshield) heat
management systems are made with amalgamation of multilayer aluminium thus providing
effective yet lightweight heat management solutions for vehicles.
QUALITY
Ingress Corporation utilises advanced technology, scientific management techniques and quality
control systems of ISO 9000, QS 9000, ISO 14001, TS 16949 and OHSAS 18001 certification
and 5S accreditation. A company within the Group is undergoing the Toyota Production System
(TPS) module. The group also has undergone a five-year TQM program promoted by the Japan
Standards Association (JSA) in collaboration with the National Productivity Centre.
Ignition coil
In modern systems, ignition is electronically controlled. Much smaller coils are used with one
coil for each spark plug or one coil serving two spark plugs (for example two coils in a four-
cylinder engine, or three coils in a six-cylinder engine). A large ignition coil puts out about 20
kV, and a small one such as from a lawn mower puts out about 15 kV. These coils may be
remotely mounted or they may be placed on top of the spark plug (coil-on-plug or Direct
Ignition). Where one coil serves two spark plugs (in two cylinders), it is through the "wasted
spark" system. In this arrangement the coil generates two sparks per cycle to both cylinders. The
fuel in the cylinder that is nearing the end of its compression stroke is ignited, whereas the spark
in its companion that is nearing the end of its exhaust stroke has no effect. The wasted spark
system is more reliable than a single coil system with a distributor and less expensive than coil-
on-plug. Where coils are individually applied per cylinder, they may all be contained in a single
molded block with multiple high-tension terminals. This is commonly called a coil-pack. A bad
coil pack may cause a misfire, bad fuel consumption or loss of power.
Fuse Covers
Indicating and non-indicating fuse covers for Class J, RK1, RK5, H, K5, CC, G (0-30A) and
midget-type fuses.Indicating feature requires a minimum of 90Vac or 115Vdc to illuminate
lamp. One cover required for each pole.
Catalog
NumberSAMI-_ _
Dimensions See Resources
Volts Non-Indicating, 0-600Vac/dc, Indicating - 90 to 600Vac, 115 to 600Vdc
Amps 0-100A
Agency
Information
CE, UL Listed; SAMI-1I through SAMI-6I, SAMI-8I and SAMI-9I, SAMI-1N
through SAMI-6N, SAMI-8N and SAMI-9N, UL Recognized; SAMI-7I and
SAMI-7N, CSA Certified, File LR47235-93C.
Typical
Applications
• Class H, R and J fuse blocks up to 100A • Class T fuse blocks up to 60A •
Class CC, G and Midget, 30A fuse blocks
Poles 1- to 3-Poles, See Catalog Numbers table on the following page
Features
Insulated cover allows field conversion of fuses mounted in open fuse blocks to dead
front configuration
Optional open fuse indicating light aids in system troubleshooting
Units are re-usable
Allows visual marking of line and load side of fuses
Machines
Profile Projector
Product Description
GBP-300AA Erect Image 300 Digital Measuring Projector
Characteristics
The transmission illumination with two high-and-low shifts is adopted to fit in with the
measurement demand of different work pieces.
With a non-spherical collector lighting system, the visual field of the projector screen would be
all the more bright and homogeneous; thus reducing measurement errors and further securing the
accuracy.
Imported Phillips long-life halogen tungsten lamps are adopted to satisfy the requirement of
long-time uses of the projector.
With axial flow blower fans, the bilateral heat radiation can provide super-strong radiating
power.
Has a DS401SM multi-function digital meter and micro-printer.
Technical parameters
Screen diameter 300mm
Rotating range 0 360
Rotating angle resolution 1
Rotating angle accuracy 6
Worktable size 340mm*152mm
X axis travel 150mm
Y axis travel 50mm
Z axis travel 80mm (focusing)
Accuracy of X,Y axis (4+L/25)μm
L measuring length of work-piece (unit: mm)
Load capacity of the worktable:4kg
Lighting source
Transmission lighting: 12V 100W Halogen tungsten lamp
Indirect lighting: 24V 150W Halogen tungsten lamp
Objective
Magnification View field on object (mm) Working distance (mm)
10 30 75
20 15 69
50 6 26
100 3 26
Errors of magnifying power: 0.08%
Ambient environment of the instrument service
Room temperature: 20
Relative humidity: not more than 60
Overall sizes of the instrument (mm): 480*780*1150
Mainframe weight: 135kg
Remarks on the power source
Rated voltage for the instrument is 220V/110V
Frequency: 50HZ/60HZ
Rated power: 440W
Microscope
A microscope (from the Greek: μικρός, mikrós, "small" and σκοπεῖν, skopeîn, "to look" or
"see") is an instrument used to see objects that are too small for the naked eye. The science of
investigating small objects using such an instrument is called microscopy. Microscopic means
invisible to the eye unless aided by a microscope.
There are many types of microscopes, the most common and first to be invented is the optical
microscope which uses light to image the sample. Other major types of microscopes are the
electron microscope (both the transmission electron microscope and the scanning electron
microscope) and the various types of scanning probe microscope.
Types
Types of microscopes
Microscopes can be separated into several different classes. One grouping is based on what
interacts with the sample to generate the image, i.e., light or photons(optical microscopes),
electrons (electron microscopes) or a probe (scanning probe microscopes). Alternatively,
microscopes can be classed on whether they analyse the sample via a scanning point (confocal
optical microscopes, scanning electron microscopes and scanning probe microscopes) or analyse
the sample all at once (wide field optical microscope and transmission electron microscopes).
Wide field optical microscopes and transmission electron microscopes use the theory of lenses
(optics for light microscopes and electromagnet lenses for electron microscopes) in order to
magnify the image generated by the passage of a wave transmitted through the sample, or
reflected by the sample. The waves used are electromagnetic (in optical microscopes) or electron
beams (in electron microscopes). Resolution in these microscopes is limited by the wavelength
of the radiation used to image the sample, where shorter wavelengths allow for a higher
resolution.
Injection Molding Machine
Plastic Injection Moulding Machine
In these Injection Moulding Machines thermoplastics dominate, but can also be used for thermo
sets, rubbers, polymer foams. Injection Moulding Machine can make intricate shapes. Typical
part sizes of Injection Moulding Machine are 60-1000g. The parts of our Injection Moulding
Machine generally do not require finishing. A wide variety of surface finishes and embosses can
easily be incorporated into the die design. To reduce costs, several parts of Injection Moulding
Machine are often molded together on a "tree-like" structure. The cycle time of the Injection
Moulding Machine is limited by solidification time. The Production rates required are readily
achievable by using our Injection Moulding Machine. Our Injection Moulding Machine is very
economical to use.
Die Casting Machines
EPML offers a wide range of Die Casting Machines. These Die Casting Machines are tailor-
made to meet customer’s precise requirements. Die Casting Machines uses State-of-the-art
technology. Each product produced by Die Casting Machine is a hallmark symbol of innovation.
EPML offers high quality precision Die Casting Machines. Best quality material and components
are used in the manufacturing of Die Casting Machines. These Die Casting Machines are
available from 30-1600 tones. The Die Casting Machine can be operated manually as well as
semiautomatic and automatic operation.
Injection Blow Molding Machines
Electronica Group market Injection Blow Moulding machines from KELI (China) with below
configurations:
One-stage with 3 stations suitable for making Pharmaceutical, food, cosmetic bottles of
PE, PP, PS.
Multi-cavity production
Proportional Hydraulics
3 stations arranged at 120 deg. to reduce cycle time
Accurate PID Temp. control system
Can Blow bottles from 2 ml to 500 ml
Elektra Power Saver
Electronica Group manufacture Power Saving unit for Injection Moulding machines and the
advantages are :
20% to 60% Energy saving on the motor energy depending on mould, moulding
conditions & material
Life of Hydraulic Oil almost doubled
Motor soft start & power factor improvement
Improved consistency in machine operation
Flux Vector Control drive technology used
Fit & forget system
Lower noise levels 9db values)
80% depreciation in the first year itself
Auxiliary Equipment for Injection Moulding Machine
Electronica manufacture Automatic Vacuum Hopper Loader for conveying of Free-Flowing
Granules under license from Labotek, Denmark. The advantages are;
Microprocessor Control
o Visual display of operating status
o Electronic surveillance of vital parts
o Functional, compact design, easy-to-clean
o User-friently control
o All material contact points are constructed in stainless steel
o Automatic filter cleaning after each conveying cycle
o Alarm function for material shortage
o Low noise Level <69 dB