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RUGGED D-SUB CONNECTOR SERIES Durable, High Speed Connectors

HiSpeedD Sub Catalog

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Page 1: HiSpeedD Sub Catalog

ruGGeD D-subConneCTor SerieS

Durable, High Speed Connectors

Page 2: HiSpeedD Sub Catalog

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TECHNICAL CHARACTERISTICS

Nobody knows better than Smiths Connectors that the main function associated with high impedance D-Sub connectors is to ground the outer shield of a twinax or quadrax contact directly to the shell of the connector. A multi-fi nger ground spring fi xed around the shell provides a multi-point contact engagement that affords superior EMI shielding. The end result is an extremely low contact resistance when measured from the contact outer body to the connector fl ange.

The Rugged D-Sub connector series from Smiths Connectors delivers this and much more, ensuring minimal RF noise and high durability of up to 1,000 mating cycles. Our D-Sub meets and surpasses all requirements of MIL-STD-202 for shock and vibration, and is offered with 100 ohm quadrax and/or differential pair twinax contacts. Factory consultation is recommended when other impedances are required.

Additionally, D-Sub connectors also feature ease of assembly, a leading-edge production tool method, and innovative quality inspection to customers.

A creative approach was taken in bringing this comprehensive interconnect solution to market as a conscious effort was taken to look at it through the eyes of customers. The end-result is a rugged connector that embodies both innovation and common sense.

When multiple numbers of high speed rugged D-sub connectors are deployed within systems, electrical problems can occur relevant to mating of the wrong high speed D sub plug to the receptacle. There may be scenarios where one set of rugged D-sub connectors is using differential twinax , and another set is using quadrax. To ensure that the correct high speed connectors are mated to address specifi c wiring requirements and keying combinations, a keyed jack post was incorporated into the design. The six-positioned keyed jack post allows for 36 possible keying combinations assuring that the correct high speed rugged D-sub plug is mated to the correct high speed receptacle. D-Sub connectors from Smiths Connectors deliver the all-important critical edge that customers operating in today’s global economy demand.

D-sub CoNNeCtors

Page 3: HiSpeedD Sub Catalog

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Page 4: HiSpeedD Sub Catalog

Size 9 Twinax Pin ConTaCT 100 ohm

Size 9 Twinax SoCkeT ConTaCT 100 ohm

For use in Size 9 Quadrax/Twinax D-Sub Receptacle P/N: 012800-30XX and 052700-3XXX

Part Number Cable tyPe Cable

019234-2002 Differential Twinax 540-1167-000

019234-2017 Flexible Twinax 540-1161-000

019234-2018 Flexible Twinax 540-1086-000

For use in Size 9 Quadrax/Twinax D-Sub Plug P/N: 012700-20XX and 052800-2XXX

Part Number Cable tyPe Cable

019134-2002 Differential Twinax 540-1167-000

019134-2017 Flexible Twinax 540-1161-000

019134-2018 Flexible Twinax 540-1086-000

size 9 twinax pin contact.pdf 1 3/21/2014 2:43:01 PM

size 9 twinax socket contact.pdf 1 3/21/2014 2:43:43 PM

Size 9 Quadrax Pin ConTaCT 100 ohm

Size 9 Quadrax SoCkeT ConTaCT 100 ohm

size 9 quadrax pin contact.pdf 1 3/21/2014 2:44:09 PM

size 9 quadrax socket contact.pdf 1 3/21/2014 2:44:39 PM

Part Number Cable tyPe Cable

019235-8000 Differential Quad 540-1183-000

For use in Size 9 Quadrax/Twinax D-Sub Receptacle P/N: 012800-30XX and 052700-3XX

Part Number Cable tyPe Cable

019135-8000 Differential Quad 540-1183-000

For use in Size 9 Quadrax/Twinax D-Sub Plug P/N: 012700-20XX and 052800-20XX

4

ConTaCTS

Page 5: HiSpeedD Sub Catalog

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Size 9 Quadrax/Twinax non-keyed d-Sub riGhT anGLe PC TaiL mounT

.200 MIN2X #2-56 UNC-2B

(.200)

(.025)

(.020) TYP(.400) (.375)

(.150)

(.200)

.150

(.125)

TYP

"D"

THREAD

(.075)

(TYP)

.300(TYP)

"C"

"B"

"A"

"E"2X JACK POST"F" THREAD

(.075)"G"

Size 9 Quadrax/Twinax non-keyed d-Sub PLuG

Size 9 Quadrax/Twinax non-keyed d-Sub reCePTaCLe CabLe mounT

"F"2X JACK SCREW

THREAD

EMI SPRING

"C"

"B"

(.400)

"D"

"A"

"E"

"G"

"H"

"F"2X JACK POST

THREAD

(.500)(.400)

(.100)

.375

(.400)

"B"

"A"

"D"

"C"

"E"

Contacts are sold separately

Contacts are sold separately

twiNax Part

Number

QuaDraxPart

NumberCoNtaCts a b C D e F G

012817-1112 012817-1102 2 1.325 .450 1.050 .390 .710 #2-56 .900

012817-1113 012817-1103 4 1.925 .450 1.650 .390 1.310 #4-40 1.500

Contacts are supplied with the connector

PANEL CUTOUT;

(R .062)4 X

2X (Ø.125) FOR JACK SCREW #4-40

K

J

2X (Ø.150) FOR JACK SCREW #6-32

2X (Ø.090) FOR JACK SCREW #2-56

C

Part Number CoNtaCts a b C D e F J K

012800-3002 2 1.325 .450 1.050 .390 .710 #2-56 .715 .415

012800-3003 4 1.925 .450 1.650 .390 1.310 #4-40 1.315 .415

012800-3058 6 2.525 .450 2.250 .390 1.910 #4-40 1.915 .415

012800-3004 8 2.300 .750 1.900 .635 1.460 #4-40 1.465 .415

012800-3059 10 2.600 .750 2.200 .635 1.760 #4-40 1.765 .415

012800-3060 12 2.900 .750 2.550 .635 2.060 #6-32 2.065 .660

012800-3005 16 3.600 .750 3.150 .635 2.660 #6-32 2.665 .660

012800-3006 21 4.350 .750 3.900 .635 3.410 #6-32 3.410 .660

Part Number CoNtaCts a b C D e F G H

012700-2002 2 1.325 .450 1.050 .380 .700 #2-56 .100 .400

012700-2003 4 1.925 .450 1.650 .380 1.300 #4-40 .100 .400

012700-2058 6 2.525 .450 2.250 .380 1.900 #4-40 .100 .400

012700-2004 8 2.300 .750 1.900 .625 1.450 #4-40 .100 .400

012700-2059 10 2.600 .750 2.200 .625 1.750 #4-40 .100 .400

012700-2060 12 2.900 .750 2.550 .625 2.050 #6-32 .150 .350

012700-2005 16 3.600 .750 3.150 .625 2.650 #6-32 .150 .350

012700-2006 21 4.350 .750 3.900 .625 3.400 #6-32 .150 .350

non-keyed SheLLS

Page 6: HiSpeedD Sub Catalog

LayouT arranGemenTS

layout.pdf 1 3/21/2014 2:48:26 PM

Size 9 inSerT keyed arranGemenTS

Six position keyed jackpost allows 36 possible keying combinations

6

Please consult factory for environmentally sealed and backshell connectors.

Size 9 inSerT non-keyed arranGemenTS

Page 7: HiSpeedD Sub Catalog

keyed SheLLS

baCkSheLL For keyed PLuGS onLy

keyed PLuG

PistoN tyPe JaCKsCrew tyPe PiNs

057330-2002 057330-2102 2

057330-2004 057330-2104 4

057330-2006 057330-2106 6

057330-2008 057330-2108 8

PLuG Size 9 Twinax / Quadrax SoCkeT STraiGhT CabLe verSion ConTaCTS noT inCLuded

Part Number PiNs a b

052800-2002 2 1.325 1.05

052800-2004 4 1.925 1.65

052800-2006 6 2.525 2.25

052800-2008 8 3.125 2.85

7

Requires use of keyed backshell

Must be used with keyed plugs

Page 8: HiSpeedD Sub Catalog

keyed SheLLS - PCb mounT

PC board mounT, keyed riGhT anGLe reCePTaCLe

PC board mounT, keyed STraiGhT, FronT PaneL mounT reCePTaCLe

reCePTaCLe, keyed, Size 9 Pin r/a PC TaiL ConTaCTS inCLuded

twiNax Part Number

QuaDraxPart Number PiNs a b C

052717-1002 052717-1102 2 1.325 1.05 0.75

052717-1004 052717-1104 4 1.925 1.65 1.35

052717-1006 052717-1106 6 2.525 2.25 1.95

052717-1008 052717-1108 8 3.125 2.85 2.55

reCePTaCLe Size 9 Twinax / Quadrax Pin STraiGhT PC TaiL

ConTaCTS inCLudedtwiNax

Part NumberQuaDrax

Part Number CoNtaCts a b C D

052717-3002 052717-3102 2 1.325 1.050 0.750 0.715

052717-3004 052717-3104 4 1.925 1.650 1.350 1.315

052717-3006 052717-3106 6 2.525 2.250 1.950 1.915

052717-3008 052717-3108 8 3.125 2.850 2.550 2.515

Panel cutout for front panel mount installations

8

Contacts are supplied with the connector

Contacts are supplied with the connector

Page 9: HiSpeedD Sub Catalog

PC board mounT, keyed STraiGhT, rear PaneL mounT reCePTaCLe

PC board mounT, keyed riGhT anGLe, rear PaneL mounT reCePTaCLe

reCePTaCLe Size 9 Twinax / Quadrax Pin r/a PC TaiL ConTaCTS inCLuded

twiNax Part Number

QuaDrax Part Number CoNtaCts a b C D e

052717-1012 052717-1112 2 1.920 1.050 0.750 1.650 0.770

052717-1014 052717-1114 4 2.520 1.650 1.350 2.250 1.370

052717-1016 052717-1116 6 3.120 2.250 1.950 2.850 1.970

052717-1018 052717-1118 8 3.720 2.850 2.550 3.450 2.570

reCePTaCLe Size 9 Twinax / Quadrax Pin STraiGhT PC TaiL ConTaCTS inCLuded

twiNax Part Number

QuaDrax Part Number CoNtaCts a b C D e

052717-3012 052717-3112 2 1.920 1.050 0.750 1.650 0.770

052717-3014 052717-3114 4 2.520 1.650 1.350 2.250 1.370

052717-3016 052717-3116 6 3.120 2.250 1.950 2.850 1.970

052717-3018 052717-3118 8 3.720 2.850 2.550 3.450 2.570

Panel cutout for rear panel mount installations

Panel cutout for rear panel mount installations

9

Contacts are supplied with the connector

Contacts are supplied with the connector

Page 10: HiSpeedD Sub Catalog

keyed SheLLS - CabLe mounT

CabLe mounT, keyed, FronT PaneL mounT reCePTaCLe

CabLe mounT, keyed, rear PaneL mounT reCePTaCLe

reCePTaCLe Size 9 Twinax / Quadrax CabLe mounT, ConTaCTS noT inCLuded

Part Number CoNtaCts a b C D e052700-3002 2 1.920 1.050 0.750 1.650 0.770

052700-3004 4 2.520 1.650 1.350 2.250 1.370

052700-3006 6 3.120 2.250 1.950 2.850 1.970

052700-3008 8 3.720 2.850 2.550 3.450 2.570

reCePTaCLe Size 9 Twinax / Quadrax Pin STraiGhT CabLe verSion ConTaCTS noT inCLuded

Part Number CoNtaCts a b C D e052700-3012 2 1.920 1.050 0.750 1.650 0.770

052700-3014 4 2.520 1.650 1.350 2.250 1.370

052700-3016 6 3.120 2.250 1.950 2.850 1.970

052700-3018 8 3.720 2.850 2.550 3.450 2.570

Panel cutout for front panel mount installations

10

Contacts are sold separately

Contacts are sold separately

Page 11: HiSpeedD Sub Catalog

TooLS & aCCeSSorieS

1111

PLuG inSPeCTion TooL

SoLderinG aLiGnmenT TooL

Use to align contacts properly when soldering receptacles with PC tails

Part Number DesCriPtioN DimeNsioN a

ST-1031 Alignment tool, Quadrax, 2 channel 1.000

ST-1032 Alignment tool, Twinax, 2 channel 1.000

ST-1033 Alignment tool, Quadrax, 4 channel 1.600

ST-1034 Alignment tool, Twinax, 4 channel 1.600

ST-1035 Alignment tool, Quadrax, 6 channel 2.200

ST-1036 Alignment tool, Twinax, 6 channel 2.200

ST-1037 Alignment tool, Quadrax, 8 channel 2.800

ST-1038 Alignment tool, Twinax, 8 channel 2.800

Use to inspect the completed plug assembly to ensure all pins are correctly aligned

Part Number DesCriPtioN DimeNsioN a

ST-2031 Inspection tool, Quadrax, 2 channel 1.000

ST-2032 Inspection tool, Twinax, 2 channel 1.000

ST-2033 Inspection tool, Quadrax, 4 channel 1.600

ST-2034 Inspection tool, Twinax, 4 channel 1.600

ST-2035 Inspection tool, Quadrax, 6 channel 2.200

ST-2036 Inspection tool, Twinax, 6 channel 2.200

ST-2037 Inspection tool, Quadrax, 8 channel 2.800

ST-2038 Inspection tool, Twinax, 8 channel 2.800

inSerT removaL TooL

Use to remove size 9 pin and socket contacts from the plug or receptacle bodies

CabLe STriPPinG GaGe

Use to trim and strip the quadrax and twinax cables to the proper length. Consult factory for Smiths

Connectors Assembly Instructions AI-5001 / 5002.

Part Number DesCriPtioN DimeNsioN a

T-2177-1 Gage, cable stripping, dielectric 0.175

T-2177-2 Gage, cable stripping, wire 0.340

aSSembLy inSPeCTion GaGe

Use to verify the proper trim length and consistency during assemby. Consult factory for Smiths Connectors

Assembly Instructions 5001 / 5002

ParT number Sir-027

ParT number T-2172

Page 12: HiSpeedD Sub Catalog

For more inFormaTion | smithsconnectors.com | Copyright © 2014 Smiths Connectors | All Rights Reserved.

Please use for design of custom products. Part numbers for standard products are available throughout the brochure.

1 2 3 4 5 6 7 8

1 PreFix

rdC 9 ruGGed d-Sub Sz 9

2 sHell

rn reCePTaCLe, non-keyed rk reCePTaCLe, keyed Pn PLuG, non-keyed

Pk PLuG, keyed

3 iNsert arraNGemeNt

2 , 4 , 6 , 8 , 1 0 , 1 2 , 1 6 ,or 2 1 way

4 PlatiNG

C Cadmium (yeLLow ChromaTe) n eLeCTroLeSS niCkeL

5 CoNtaCt tyPe

P Pin S SoCkeT

6 CoNtaCt termiNatioN

C CrimP S STraiGhT PC TaiL ra riGhT anGLe PC TaiL

7 CoNtaCt

T Twinax Q Quadrax

8 Cable GrouP # #

2 540-1086-000 3 540-1161-000 3 4 540-1167-000

3 6 540-1183-000 0 no CabLe reQuired

how To order

r Cd 9 - 2