HIRAC Workshop.xls

8/19/2019 HIRAC Workshop.xls

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Ref. No. Hazard Description Relevant Activities Sorce Top !vent T"reat Conse#ence $

Stora)e of Material

Items being lifted lifting of plates & steel material dropped item C 3

Items being transferred lifting of plates & steel material item slip & drop C 4

Sharp edges steel material ct or po!e b" sharp edges hand & finger in#r" $ 2

steel material blo%ing of dst dst" parts $ 2

CNC Cttin) Line

plasma arc'flame ctting ctting fl"ing debris s!ins brn & e"es in#r" $ 2

(lasma arc sonds plasma arc ctting plasma arc e)pose to high noise loss of hearing $ 2

*echanical in#r" gear rotation crsh or pinch dring operation inade+ate safet" signage in#r" $ 2

,me plasma arc'flame ctting ha-ardos fme ha-ard to health $ 2

/a-ardos voltages contact %ith live part in#r" & fatalit" $ 3

Slipper" longitdinal rail fall bod" in#r" B 2

conc. plasma'gas ctting machine C 0

$st $ 2

(lasma arc ra"s plasma arc ctting open plasma arc e)pose to arc flash'intense light e"es & s!ins in#r" $ 3

/ot steel material ctting plasma arc'flame heated metal direct contact %ith hot metal inade+ate ((E s!ins brn $ 3

T*%ar +a,rication Line

/"dralic oil opening of drain plg h"dralic oil tbing drain plg oil spill $ 2

rease mechanical components slip and fall poor hose!eeping spill in#r" C 2

edge ronding machine e)pose to dst & fl"ing particles $ 1

oise from fme sction vacm partial loss of hearing $ 1

Intense light ' ra" %elding arc e)pose to intense light 'arc arc e"es con#nctivitis $ 2

/igh crrent %elding %elding po%er sorce contact %ith live part electroction fire fatalit" C 4

elding fmes %elding e)pose to %elding fmes E 2

/ot slag fl"ing spatters %elding %elding fire s!in brn $ 1

/eat %elding arc and heated %eldment e)pose to heat heat stro!e fire $ 1

transferring of materialloading & nloading singcranes from'ontolorr"'transporter

%rong method of liftingndersi-e %ire'lifting belt falt"lifting gears incompetent riggingpersonnel special lifting tool notproperl" installed inade+atemagnetic lifter contact srface

damage to machine andmaterial bodil" in#r"fatalit"

transferring of materialloading & nloading singfor!lift from'ontolorr"'transporter

%rong method of liftingincompetent operator improperfor! position transferring ofoversi-e plate

damage to material &e+ipment bodil" in#r"fatalit"

improper barricade for platestorage

$st from rst" steelplates

transferring of materialloading & nloading b"sing cranes'for!liftstorage area

machineries e)pose to dstfrom rst" steel plates

respirator" problem e"ein#r"

/ot spatter & chipped

slag

inade+ate ((E non8protective screen'crtainsinstall

prolong e)posre to highnoise

moving parts sch as rotor railroller & gear mechanism

coated srface or base materialcharacteristic

improper ventilation s"stemsto remove fme dringoperation

plasma arc'flame cttingmachine

CC plasma'gas ctting machineflo% control bo)'po%ersorce'plasma torch

improper gloves shoes &clothing


improper shoes oil" railinade+ate safet" signage

/oses and fittingconnections


flammable gases caght onfire

improper secre hosesconnection. :se different t"peof fitting on gas hoses.


storage and dringoperation

constrction activities steelmaterial

e)pose to dst dringconstrction activities

blo%ing of dst dst" air filteror parts

respirator" problem e"ein#r"

Inappropriate lens shadesafet" glasses & lac! ofsafet" a%areness

sdden splash of oil at initial

opening inade+ate si-e of driptra" improper placing of drip tra"

environmental polltionslipper" floor

*etal dst & fl"ingparticle

debris from steel material beingcompress on sharp edge

%or!ing in congested areainsfficient ((E

e"e in#r" respirator"problem

fme sction for cleaningprpose

e)pose to high noise from vacms"stem

vacm prolong e)posre tohigh noise %or!ing long hors

loo!ing directl" to intense light%ithot :; protection glasses

%rong lenses

lea! crrent poor earthing forthe %elding machine damagedcable inslation cablessbmerged in %ater

%elding fl) shielding gas coatedmetal srface

%elding confined spaceinade+ate ventilation

respirator" s"stem problemmetal fme fever

hot slag and spatters landing oncombstibles materials and'orhman bod"

inade+ate ((E improperprotection cover

%or!ing too long in enclosedheated area

Home


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:nstable material lifting of t8bar item drop C 4

or!ing at height fall incomplete ((E in#r" $ 3

Atopanel 0eldin) Line

(late shifting transfer car and crane slip and fall improper loading condition $ 3

elding fmes %elding SA %elding fl) %elding slag E)pose to %elding fmes fl) vacm not properl" sc! air polltion for breathing $ 1

/"dralic oil machine fnctioning mechanical components slip and fall in#r" and loo! dirt" $ 2

(late moving roller opening safet" alert in#r" A 2

/"dralic psher alignment and fit p fit p machine caght bet%een parts $ 3

/eav" lifting over trning plate over trning crane fall do%n $ 3

stiffener arrangement magnetic crane fall do%n $ 3

Conve"or moving plate moving chain conve"or control and parts failre $ 3

Intense light ' ra" %elding arc e)pose to intense light 'arc arc e"es con#nctivitis $ 2

/ot slag fl"ing spatters %elding %elding fire s!in brn $ 1

or!ing at height fall incomplete ((E in#r" $ 3

/eat %elding arc and heated %eldment e)pose to heat heat stro!e fire C 3

oise polltion gaging activities material and %or!piece e)pose to high noise hearing problem B 2

ases %elding pipe line e)pose to fmes chec! the pressre gage environmental polltion B 2

rease mechanical parts slip and fall poor hose!eeping spill in#r" $ 2

S, Asse/,l' Line 1 %loc( Asse/,l' Line

ear oil gear bo) oil spill $ 2

rease mechanical parts slip and fall poor hose!eeping spill in#r" $ 2

/igh crrent contact %ith live part electroction fire fatalit" C 3

$ropped items Crane clash $ 3

or!ing at height fall do%n from high place C 2

elding fmes %elding e)pose to %elding fmes B 3

/eat %elding arc and heated %eldment B 2

0or(s"op Condition

painting gas center gas pipeline gas c"linder flammable items caght fire fire B 2

/; electrical ha-ard high voltage e)pose to live parts visitors nathori-ed person fire fatalit" flashover B 3

shifting material from'ontoconve"or

%rong method of liftingincompetent operator.


changing consmable

maintenance %or!s

machine gantr" magnetic

crane

transferring plate fromctting table to plate fit pmachine

in#r" and e+ipmentdamage

lea!ing from h"dralic tbingand c"linder also overlbricant

p do%n roller formoving plate

caght bet%een roller p andfall

h"dralic failre incompetentoperator

in#r" and materialdamage

incompetent rigger improperlifting gears and improperlifting procedre

material damage andfatalit"


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constrction activities fabrication machineries

%or!ing long hors

$ 2

E)cessive moistre hmidit" from atmosphere live parts e)pose to high hmidit" space heater malfnction part damage C 3

>epetitive motiondail" operations constrction area

%or!ing long horsB 2

*anal liftingmoving light part machine parts

lifting of items'material incorrect lifting method Bac! painC 2

Slipper" floor dail" operations rain %ater drainage slip and fall bod" in#r" B 3

rbbish bo) dirt" place $ 2

oise polltion operations fabrication machineries e)pose to high noise long e)posre to noise hearing impairment $ 2

tr ips & fal l in#r" C 2

Clogged and dirt" drain over flo% %ater drainage and raining pest breeding $ 2

Ergonomic ha-ards dail" activities machines parts B 2

Assessors

/amid bin >ab (rodction *anager

A-har bin Abd ?alil @A /ead

or A-lan /elmi bin *ohd nos (rodction & ,acilities E)ec.

Ahmad E-din Shah bin Ba!arrdin Constrction E)ec.

amani bin Ibrahim /SE E)ec. @/SE

9hamisah Aspar /ead @alit" @/SE

Abnormal postre inlong dration

standding'sitting's+artingdring constrction activities

restricted blood flo%cmlative tramadisorder C

Documents

HIRAC Workshop.xls