HIM1008 Manual REV3 2008 10 01 - Schneider Electric · This manual provides guidance for the installation, ... 5 HIM 1008 Presentation HIM1008 is a HART™ Interface Multiplexer

Instruction Bulletin Preliminary 10/2008 Schneider Canada Services

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HIM1008 Instruction Bulletin

SEPTEMBER 08

Instruction Bulletin Preliminary 10/2008 Schneider Canada Services Mississauga, ONTARIO

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Table of Contents

1 Highway Addressable Remote Transducer (HART™)........................................................ 3 2 General Specifications........................................................................................................... 4 3 Dimensions ............................................................................................................................. 5 4 General Description ............................................................................................................... 6

4.1 Introduction........................................................................................................................ 6 4.2 Purpose ............................................................................................................................. 7 4.3 Functions........................................................................................................................... 7

4.3.1 Pass-Through ............................................................................................................ 7 4.3.2 Embedded Web Server (HTML pages) ..................................................................... 7 4.3.3 4x Registers Mapping (Holding Registers) ................................................................ 7

5 HIM 1008 Presentation ........................................................................................................... 8 6 Features................................................................................................................................... 8

6.1 Two Ethernet-Switch Ports................................................................................................ 8 6.2 4-20mA Pass-Through ...................................................................................................... 8 6.3 Built-in Filters and Resistor Terminations ......................................................................... 8 6.4 DC to DC Converter .......................................................................................................... 9

7 RS-485 Pass Through Operation .......................................................................................... 9 7.1 Connections Details .......................................................................................................... 9 7.2 Driver Details................................................................................................................... 10

8 Hardware ............................................................................................................................... 11 8.1 DIP-switches S1 and S2 ................................................................................................. 11 8.2 HE10 Connection ............................................................................................................ 11

8.2.1 HE10 Pin-Out........................................................................................................... 12 8.3 Connections for Field Devices ........................................................................................ 13

8.3.1 Passive Transmitter and Analog Input Module Connections................................... 13 8.3.2 Active Transmitter (example for a 24VDC supply Transmitter) ............................... 13 8.3.3 Smart valve .............................................................................................................. 14

9 Operation............................................................................................................................... 15 9.1 Power On Behavior ......................................................................................................... 15 9.2 LED Indications ............................................................................................................... 15

10 Holding Registers (% MW ) Memory map....................................................................... 16 11 Web Server ........................................................................................................................ 19

11.1 Ethernet Setup............................................................................................................. 19 11.1.1 Static IP Address ..................................................................................................... 19

11.2 Embedded Web Pages................................................................................................ 23 11.2.1 Home Page .............................................................................................................. 23 11.2.2 Monitoring ................................................................................................................ 23

11.2.2.1 Device Information............................................................................................ 24 11.2.2.2 Run Time Parameters ...................................................................................... 25 For Different Channels........................................................................................................ 25

11.2.3 Diagnostic Page....................................................................................................... 26 11.2.3.1 Ethernet Statistics............................................................................................. 26 11.2.3.2 HIM1008 Statistics............................................................................................ 26

11.2.4 HIM1008 Setup ........................................................................................................ 27 11.2.4.1 Configure IP...................................................................................................... 28 11.2.4.2 CommSettings .................................................................................................. 29 11.2.4.3 HIM Configuration............................................................................................. 30

11.3 Quick Connect Cable for 140 ACO 130 00 ................................................................. 33 11.4 Quick Connect Cable for 140 ACI 040 00 ................................................................... 34 11.5 Quick Connect Cable for 140 ACI/ AVI 030 00 ........................................................... 35 11.6 Quick Connect Cable for 140 ACO 020 00 ................................................................. 36


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1 Highway Addressable Remote Transducer (HART™) The HART™ protocol makes use of the Bell 202 FSK standard to superimpose digital signals at a low level on top of the 4-20mA signal. This enables two-way communication and makes it possible for additional information beyond just the normal process variable to be communicated to/from a smart field instrument. The HART™ protocol communicates without interrupting the 4-20mA signal and allows a host application (master) to get two or more digital updates per second from a field device. As the digital FSK signal is phase continuous, there is no interference with the 4-20mA signal.


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2 General Specifications

Specification Description Part number: HIM1008 Supply for HIM1008 24V DC (+/-10%) @ 500 mA Auxiliary input 24 VDC Supply for individual DC/DC converters

Auxiliary Input Power Supply connections provided for powering field devices via 8 individual 24V DC-DC converter @ 500mA

Built-in 24 DC/DC converter Maximum 1 Watt @ 24 V DC per Channel Continuous Short-Circuit Protection

Communication Ports:

1. Two RJ45 ports –Embedded switch. • Usage:

- Embedded Web Page for Diagnostics, Ethernet setup - Modbus TCP/IP Data Access - HART™ OPC access

2. One Removable 5-pin Terminal Block– RS485, HART™ pass-through.

• Usage: - Asset Management Software and HART™ OPC access

Field Wire Requirements 0.5….1.5 mm2 (24……16 AWG). Isolation Minimum 1 KV isolation between power supply and communication ports

Indication

1. LED1: for HART™ ‘Pass-Through’ communication status LED (Yellow) 2. LED2: for HART™ communication status LED (Yellow ) 3. LED3: Ethernet communication status LED (Yellow ) 4. LED4: Module OK/Scanning Status LED (Green ) 5. CH1-8 Over Current Fault Indication (30 mA) (Red )

Isolation • HART™ channels are transformer isolated. (1.5KV between HART™ modem and HART™ field device)

• Polarity independent connection on the HART™ side. • 30V DC isolation Channel to Channel.

No. of HART™ Device per Channel 1 device per channel. HART™ Protocol Revision 5 supported.

Secondary master device is supported. (i.e.: handheld configuration tool) Module Configuration Configuration via Ethernet port using embedded Web Pages (HTTP) DIP switches SW1 ON Position: Filtering enabled for Analog Output module DIP switches SW2 ON Position: 250 ohm termination enabled (to use for Analog Input

module) Dimensions 155mm X 47 mm X 48mm Operating Temperature 0 to 60ºC Storage Temperature -20°C to +80°C, non-operating Operating Humidity 10 - 90%, non-condensing Compliance CE, (cUL pending), RoHS, WEEE


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3 Dimensions


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4 General Description

4.1 Introduction This manual provides guidance for the installation, operation and maintenance of the Schneider Canada Services' HIM1008 (8 channels HART™ Interface Multiplexer). Typical block diagram

(1) Asset Management or HART™ OPC client connection via Serial RS485 Port. (2) Module Configuration and Asset Management Connection via Modbus/ TCP-IP.

HART Server

Plant Asset Management Software

Ch1(+) Ch1(-)...Ch4(+)Ch4(-) Ch5(+)Ch5(-)…Ch8(+)Ch8(-)

HE10 connector

CPU

HART Modem

Ch1(+) Ch1(-)

Ch4(+) Ch4(-) Ch5(+) Ch5(-)

A(+) B(+) A(-) B(-) HART Modem

Ch8(+) Ch8(-)

...

... Addressable RS-485 HART

Pass-Through

ModbusTCP Embedded

Servers HTTP FTP

SNMP

Embedded Switch

(1)

(2)


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4.2 Purpose The HIM1008 is a HART™ Interface Multiplexer unit, which allows access to 8 Channels HART™ communications on existing 4-20mA loop.

4.3 Functions At power up the module scans the 8 channels and retrieves all the HART™ Data (Manufacture ID, Device ID, etc.). This information is routed to three internal memory areas:

4.3.1 Pass-Through All the HART™ information is passed through the RS-485 and Ethernet port, for maintenance purposes and connectivity to HART OPC server and/or AMS (Asset Management Software). Acting as HART™ OPC client, a maintenance workstation PC can use this port for configuration, maintenance, calibration, diagnostics, and data access to all connected field instruments.

4.3.2 Embedded Web Server (HTML pages) Most HART™ Data can be viewed on web pages using standard web clients (Internet Explorer 7.0, Fire Fox, Netscape, etc.).

4.3.3 4x Registers Mapping (Holding Registers) All HART™ data from each detected device can be mapped to holding registers (4X). The default configuration uses 14 holding registers per channel and can be modify to meet your applications using the configuration web page. The information can be accessed using standard Modbus / TCP-IP protocol.

CH1…CH8 HART MODEM

RS-485/Ethernet Pass-Through

Holding Reg /CH Modbus/TCP-IP

Web Server


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5 HIM 1008 Presentation HIM1008 is a HART™ Interface Multiplexer. It contains 8 channels and two HART™ modem. 1 8 Channel Connectors 2 S1 Switch/Ch for Built-In Filter 3 S2 Switch/Ch for 250 Ohms

Termination Resistor 4 Auxiliary input 24 Vdc Supply for

individual DC/DC converters 5 Current Limit Indications per CH

6 24 Vdc Supply for HIM1008 7 HE10 Connector for 4-20 mA, 8 Channels

toward PLC 8 RS485 HART Pass-Through port 9 RJ45 Shielded Ethernet built-In two port Switch

6 Features

6.1 Two Ethernet-Switch Ports The HIM1008 is equipped with two Shielded Ethernet Switch ports, used to daisy chain multiple modules.

6.2 4-20mA Pass-Through The 4-20mA signals for each channel are accessible via the HE10 connector. Various ‘quick connect’ cables are available for easy connection to PLC analog input/output modules.

6.3 Built-in Filters and Resistor Terminations The HIM1008 has two set of 8 'dip switches'. Each channel has one 'dip switches' assigned from each of the sets. The first switch is used to enable the filtering of the HART information when a “smart” valve is used. The second switch is used to provide internal 250 Ohms resistor loop impedance when the PLC analog input does not provide it.


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6.4 DC to DC Converter The HIM1008 has 2 X 24 V DC power inputs; both can be supplied with one source. The first 24Vdc input is used to supply HIM1008 and the second 24Vdc supply input is re-distributed to supply the 'loop current’ for each channel. The supply of each channel is isolated using a DC to DC converter. The DC to DC converter can deliver 1W to the connected load.

7 RS-485 Pass Through Operation

7.1 Connections Details The Pass-Through port is the RS 485 port. It can be configured as 2 wire or 4 wire depending on the need. Connection details for the port:

To use the port in the 2 wire mode short the RX+ and TX + externally and use it as the +ve (B) line. Short RX- and TX- externally and use it as the –ve (A) line for the communication.

CH8 CH7

CH6 CH5 CH4 CH3 CH2

DC

DC

DC

DC

DC

DC

DC

DC

DC

DC

DC

DC

DC

DC

DC

DC

CH1


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7.2 Driver Details The port supports the HART™ protocol. Communication baud rate supported are 9600, 19200 and 38400. The user has access to all 8 Channels as the HIM1008 acts as a multiplexer.


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8 Hardware To connect field devices, 3.81mm pitch 8X6 pole double deck connector is used; six poles per channel are needed. For the control system analog input or output module, the Quick Connect HE10 connectors are used (please refer to Appendix A for a list of available cables and pin-out diagrams).

8.1 DIP-switches S1 and S2 Switch S1: In case of actuator/output type of devices (e.g. Valve Positioner), this switch should be used for selecting the internal filter for these devices. Switch S2: In case of transmitter type devices, this switch should be used for selecting the 250 � terminations.

Switch S1 Status

Switch S2 Status Result

ON OFF Output type device used. Filter selected.

OFF ON Transmitter type device used. 250-Ohm termination selected.

ON ON No Analog card used.

8.2 HE10 Connection The HE10 connection is used to connect the analog input or output module of the control system. A series of 'Quick-Connect ' cables are available for the following analog IO cards: ACO 130 00 High Density Analog Out I/O Module (8 Ch) ACI 040 00 High Density Analog In I/O Module (16 Ch) ACI/AVI 030 00 I/O Analog In Module (8 Ch Differential) ACO 020 00 I/O Analog Out Module (4 Ch)


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8.2.1 HE10 Pin-Out


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8.3 Connections for Field Devices

8.3.1 Passive Transmitter and Analog Input Module Connections

8.3.2 Active Transmitter (example for a 24VDC supply Transmitter)


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8.3.3 Smart valve

Caution: “Ch-x +24V” and “Ch-x GND” are the outputs of the internal Dc to Dc converter. NOTE: Do not connect outside power to it. Please refer to wiring diagram to connect external supply


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9 Operation

9.1 Power ON Behavior • OK LED Flashing slow : HIM1008 Update connection window (up to 10 Sec) • OK LED Flashing rapid : HIM1008 Internal test (up to 10 Sec) • Ethernet OK LED steady on: Ethernet enabled • HART OK LED flashing: HIM1008 scanning for field devices (up to 20 sec) • HART OK LED steady: At least one device found and connected

9.2 LED Indications • 8 x LED Current Limitations (RED): Over current indication >= 30 mA • OK LED (Green): HIM 1008 health • Ethernet OK (Yellow): Ethernet configuration • HART OK: Field device (transmitter/smart valve) connection status • Pass-Through (Yellow): RS-485 Pass-through activity

Table 2: HIM1008 LED indications Name Color Status Description

ON Over Current : Loop Current >= 30 mA Over Current LED (one per Channel) OFF Normal Operation: Loop Current < 30mA

Flashing slow In IBM mode : used for Firmware upgrade Flashing rapid Internal test ON Normal Operation

OK LED

OFF HIM1008 Power Supply not connected Hardware failure: Call your regional office

Ethernet OK ON Ethernet Port ON

Flashing Scanning for HART™ Field Device

ON At least One Device Connected

HART OK

OFF No Devices detected ON Flashing RS-485 pass through connected and data

transmitting is active. Pass-Through

OFF No Connection


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10 Holding Registers (% MW ) Memory map HIM1008 supports Modbus function code 03 (Read Holding Registers), 16 (Write Holding registers) and 23 (read/write Holding registers). When using the IO Scanning function to read the HIM holding register, the Unit ID as to be set to 1. Default memory map between HART™ values and Modbus registers (4X, % MW).

Holding Register No.

IEC Map Description Data type Bytes

40004 %MW3 CH-0 Current Value Float 4 40006 %MW5 CH-0 Percentage Value Float 4 40008 %MW7 CH-0 Device Status Word 4 40010 %MW9 CH-0 Primary Variable Float 4 40012 %MW11 CH-0 Secondary Variable Float 4 40014 %MW13 CH-0 Tertiary Variable Float 4 40016 %MW15 CH-0 Quaternary Variable Float 4 40018 %MW17 CH-1 Current Value Float 4 40020 %MW19 CH-1 Percentage Value Float 4 40022 %MW21 CH-1 Status Word 4 40024 %MW23 CH-1 Primary Variable Float 4 40026 %MW25 CH-1 Secondary Variable Float 4 40028 %MW27 CH-1 Tertiary Variable Float 4 40030 %MW29 CH-1 Quaternary Variable Float 4 40032 %MW31 CH-2 Current Value Float 4 40034 %MW33 CH-2 Percentage Value Float 4 40036 %MW35 CH-2 Status Word 4 40038 %MW37 CH-2 Primary Variable Float 4 40040 %MW39 CH-2 Secondary Variable Float 4 40042 %MW41 CH-2 Tertiary Variable Float 4 40044 %MW43 CH-2 Quaternary Variable Float 4 40046 %MW45 CH-3 Current Value Float 4 40048 %MW47 CH-3 Percentage Value Float 4 40050 %MW49 CH-3 Status Word 4 40052 %MW51 CH-3 Primary Variable Float 4 40054 %MW53 CH-3 Secondary Variable Float 4 40056 %MW55 CH-3 Tertiary Variable Float 4


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40058 %MW57 CH-3 Quaternary Variable Float 4 H Register No. IEC Map Description Data type Bytes

40060 %MW59 CH-4 Current Value Float 4 40062 %MW61 CH-4 Percentage Value Float 4 40064 %MW63 CH-4 Status Word 4 40066 %MW65 CH-4 Primary Variable Float 4 40068 %MW67 CH-4 Secondary Variable Float 4 40070 %MW69 CH-4 Tertiary Variable Float 4 40072 %MW71 CH-4 Quaternary Variable Float 4 40074 %MW73 CH-5 Current Value Float 4 40076 %MW75 CH-5 Percentage Value Float 4 40078 %MW77 CH-5 Status Word 4 40080 %MW79 CH-5 Primary Variable Float 4 40082 %MW81 CH-5 Secondary Variable Float 4 40084 %MW83 CH-5 Tertiary Variable Float 4 40086 %MW85 CH-5 Quaternary Variable Float 4 40088 %MW87 CH-6 Current Value Float 4 40090 %MW89 CH-6 Percentage Value Float 4 40092 %MW91 CH-6 Status Word 4 40094 %MW93 CH-6 Primary Variable Float 4 40096 %MW95 CH-6 Secondary Variable Float 4 40098 %MW97 CH-6 Tertiary Variable Float 4 40100 %MW99 CH-6 Quaternary Variable Float 4 40102 %MW101 CH-7 Current Value Float 4 40104 %MW103 CH-7 Percentage Value Float 4 40106 %MW105 CH-7 Status Word 4 40108 %MW107 CH-7 Primary Variable Float 4 40110 %MW109 CH-7 Secondary Variable Float 4 40112 %MW111 CH-7 Tertiary Variable Float 4 40114 %MW113 CH-7 Quaternary Variable Float 4

460000 %MW59999

CH-0 connection status MSB, channel connected 15’s LSB exchange count Word 2

460001 %MW60000



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H Register No. IEC Map Description Data type Bytes

460002 %MW60001


460003 %MW60002


460004 %MW60003


460005 %MW60004


460006 %MW60005


460007 %MW60006


460008 %MW60007 HIM health status Word 2 460009 %MW60008 HIM Port status Word 4

460011 %MW60010

HIM rescan mode 8th LSB mode 7’s LSB manual mode mask Word 2


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11 Web Server

11.1 Ethernet Setup

11.1.1 Static IP Address Ethernet default setting IP Address: 10.10.10.10 SubnetMask: 255.255.255.0 Gateway: 10.10.10.1

• Connect a cross-over OR a straight-through cable (automatic detected)

• Change the PC Ethernet settings to match the 10.10.10.xxx network.

Example: Control Panel > Network Settings > TCP/IP Properties Change to


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• Open an Internet Browser and type the IP address of the HIM 10.10.10.10 (Internet

Explorer 7 is used in this example) • The HIM1008’s home page should be loaded

• Click on the “ Setup “ tab and the Login window pop up, User Name: USER and

Password : USER. Then Setup menu appear and you can select the device IP configuration.


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• Click on the “ Configure IP “, and change to the desired IP address

• Click “Update Configuration“ and a message will pop-up to Confirm Changes


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• Click “ OK “ and a confirmation page will appear

• The HIM1008 will automatically reboot with the new address.


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11.2 Embedded Web Pages

11.2.1 Home Page

11.2.2 Monitoring


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11.2.2.1 Device Information

Different Channel Status


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11.2.2.2 Run Time Parameters

For Different Channels


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11.2.3 Diagnostic Page

11.2.3.1 Ethernet Statistics

11.2.3.2 HIM1008 Statistics


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11.2.4 HIM1008 Setup


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11.2.4.1 Configure IP


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11.2.4.2 CommSettings

Communication Settings OPC HART Server Baud rate Select the baud rate for the RS-485 port for operation (not for update) HIM ID Enter HIM1008 address for the RS-485 communication. Rescan Mode Auto: the HIM1008 rescan all free channels every 30 sec to detect newly connected device. Manual: the HIM1008 will rescan only the channel setting selection for newly connected device. Channel setting Enter the channel you want to rescan when in manual (in HEX format).


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11.2.4.3 HIM Configuration

HIM-1008 Module Configuration Source Select HART for a read command or Modbus TCP for a write command


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HART Configuration Channel (0 to 7) Enter the channel you when to communicate with. Command length Enter the length of the HART command (16 bits register). Type RC : Read command RC 2 response: Bytes 0-3: Current (mA) floating point formatted Bytes 4-7: Percentage of range floating point formatted Bytes 8-11: Device status RC 3 response: Bytes 0-3: Primary variable floating point formatted Bytes 4-7: Secondary variable floating point formatted Bytes 8-11: Third variable floating point formatted Bytes 12-15: Fourth variable floating point formatted UC: Universal command CP: Common practice command DR: Device specific read command DW: Device specific write command NOTE: Please refer to instrument manual for the complete list of supported HART command. [xxx-xxx] Enter the HART command number,

- UC range from 0 to 30. - CP range from 32 to 121 - DX range from 128 to 999

Modbus Configuration Type Select register type the command or respond for that HART command. Address Enter the address the command or respond for the HART command.


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Appendix A: Quick Connect Cables Quick-Connect cable offer expands continuously, please contact Schneider Canada Services for latest availability.

Analog Cards Quick Connect ACO 130 00 QCHIM08ACO1300Y ACI 040 00 QCHIM08ACI0400Y ACI/AVI 030 00 QCHIM08AxI0300x ACO 020 00 QCHIM08ACO0200


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11.3 Quick Connect Cable for 140 ACO 130 00


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11.4 Quick Connect Cable for 140 ACI 040 00


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11.5 Quick Connect Cable for 140 ACI/ AVI 030 00


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11.6 Quick Connect Cable for 140 ACO 020 00


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MONTRÉAL 825, rue Bancroft Pointe-Claire, QC H9R 4L6 Tel: (514) 697-4790 Fax: (514) 697-9529 RICHMOND 2551 Viking Way, Unit 100 Richmond, BC V6V 1N4 Tel: (604) 273-3711 Fax: (604) 273-7314 TORONTO 19 Waterman Avenue Toronto ON M4V 1Y2 Tel: (416) 752-8020 Fax: (416) 752-6230 WINNIPEG 21 Omands Creek Blvd. Winnipeg, MB R2R 2V2 Tel: (204) 488-2305 Fax: (204) 488-7465

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Head Office 19 Waterman Avenue Toronto, Ontario M4B 1Y2 www.schneider-electric.ca Tel: (416) 752-8020 Fax: (416) 752-6230

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Documents

HIM1008 Manual REV3 2008 10 01 - Schneider Electric · This manual provides guidance for the installation, ... 5 HIM 1008 Presentation HIM1008 is a HART™ Interface Multiplexer