High Pressure Compressor Bellis Marcom-serie_wh#1

7/28/2019 High Pressure Compressor Bellis Marcom-serie_wh#1

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GD Belliss & Morcom

Oil Free PET Bottle Blowing Compressors


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GD Belliss & Morcom

PET Compressors

GD Belliss & Morcom oil ree reciprocating compressorsare speciically designed or PET bottle blowing toensure many years o reliable operation in all operatingenvironments. These compressors are designed orexceptional perormance and low power consumptionresulting in the most cost-eective solution that isessential in todays demanding PET bottle blowingapplications. GD Belliss & Morcom has over 25 yearsexperience o supplying oil ree compressors that arespeciic to the PET bottle blowing Industry. GD Belliss &Morcom has continued to enhance and improve theseproducts to set the Industry standard or reliable andcost eective PET plant operations.

Improvements Included in theGD Belliss & Morcom VH & WH ranges: Improved valve and cylinder designs which maximize

energy eiciency

New and improved piston designs for increased piston

ring lie

2

The VH ranged li i


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The most Energy Efcient solution oryour PET bottle blowing application.The ever increasing demand or PET packaging at acompetitive cost has emphasized the requirement for themost energy eicient compressor on the market.


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700

Low on Power and High on Efciency

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VH Series PET Compressors

The Low Cost Oil Free Solution for

Low Volume Applications

The Belliss & Morcom VH range o compressors oersa neatly arranged compressor system that providesmaximum oil ree air capacity with the smallestavailable ootprint.

The compressor and drive motor are mounted on acommon base rame to assure proper drive alignmentwhile maintaining the energy eiciency o the package

at its maximum level.

WH Series PET Compressors

The Power Efficient Solution for

High Volume Applications

The Belliss & Morcom WH range o compressors oershigher volumes of oil free air utilizing energy efficientequipment and components. The double acting designprovides greater lexibility in capacity control and lowerpower consumption.


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Low Power Consumption

Energy eicient design o our equipment ensureslower operating costs and more proits

Small Compact Footprint

Reduction in space requirements leads to the mosteicient use o your loor space

Simple Installation

Both the VH & WH range are supplied as compact

packages to suit your speciic requirements andreduce installation costs

Balanced Operation

Our dynamically balanced compressors remove theneed or special building oundations and increasesequipment lie

Single Compressor

Our single 3 stage compressor results in the mosteicient 40 barg oil ree compressed air solution

Unique Designs

Results in only one major service being requiredeach year

Robust Construction

Ensures continuous 24 / 7 operation increasingplant and production reliability

High Operating Efficiency

Results in maximum compressor and plant

perormance at the lowest possible cost

High Quality Oil Free Air

Production of clean, dry air to PNEUROP standardswith no risk o contamination to PET containers

Single Supply Partners

Gardner Denver and Belliss & Morcom product linesare your single source or both PET blowing andutility air requirements

Features & Benefts


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Specifcations

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VH & WH Series PackagesAll packages, with the exception o the WH50, aresupplied with the compressor and the drive system

(motor, motor slide plate, belts, etc.) on a common base.The ancillary components (control panel, starter, airdryer and air receiver) are supplied as loose equipmentto be installed in the most economical and convenientconiguration to meet the customers needs. The WH50 issupplied with an integral direct drive motor and does notrequire the common base.

Optional: All ancillary equipment can be supplied on a

common base with piping.

The GD Belliss & MorcomCompressor SystemThe VH & WH Ranges are available as complete packagesi l di ti l ill it h t t


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VH & WH PET Range Dimensions

Model VH7 VH9 VH12 VH15 VH18 VH21 WH28 WH29 WH40 WH50

Length In. 120 120 136 136 172 172 179.6 182.5 185.7 151.3

Width In. 56 56 74 74 72.5 72.5 98 94.5 105.6 114.3

Height In. 82.3 82.3 109.3 109.3 107.7 107.7 118.1 115 135.3 125.2

Weight lbs. 10,000 10,000 14,000 14,000 17,000 17,000 27,000 31,000 33,750 29,000

Gl b l T h i l S t

WIDTH

LENGTH

HEIGHT


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For additional inormation contactyour local representative or

Gardner Denver Compressor DivisionBelliss & Morcom USA

1800 Gardner Expressway

Quincy, IL 62305

Customer Service Department

Telephone: (800) 682-9868FAX: (217) 221-8755

Sales and Service in all major cities.

www.GardnerDenverProducts.com

[email protected]

2008 Gardner Denver, Inc.

Litho in U.S.A.

GR-B&M-100 1st Ed. 2/08

Our day to day commitmentto your business:

24 hours per day, 365 days per year emergencyproduct support

Extensive and comprehensive spare parts inventories

Product and technical support

On-site commissioning and training

Flexible Preventative Maintenance programs to meetyour needs


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Oil Free Compressors for

PET Bottle Blowing

Our Day to Day Commitment to You and Your Business

24 Hours a Day, 365 Days a Year Support

Extensive Spare Parts Stock Holding

Experienced Local Product and Technical Support

Fully Flexible Maintenance Packages

On Site Commissioning and Training

Full Turnkey Installation Capabilities

Plus the added advantage of the best technicaladvice and support

available in the market place today.

Gardner Denver Ltd - Belliss & Morcomlocations around the world:

China(Shanghai).

T: +86 215970 3703, F:+8621 59701116

E: [email protected]

Asia(Thailand).

T: +66 2 644 5270, F:+662 644 5275


Middle East(UAE).

T:+9716 5598605, F:+9716 5597480


SouthAmerica(Brazil).

T: +55 114591 8700, F:+5511 45918701


SouthAfrica (Johannesburg).

T: +27 113452200,F: +27 113452204


For moreinformation of our world-wide network please

contact our UK office:

Gardner Denver Ltd - (Belliss & Morcom)Claybrook Drive, Washford Industrial Estate, Redditch,Worcestershire B98 0DS, EnglandT: +44 (0) 1527 838600, F: +44 (0) 1527 838630E: [email protected]: www.gardnerdenverproducts.com

Gardner Denver Inc1800 Gardner Expressway, Quincy, Illinois 62301, USAT: +1 217 222 5400, F: +1 217 221 8728E: [email protected]

W: www.gardnerdenverproducts.com

GDPET

09-09V1

C O M P L E X N E E D S - S M A R T E R S O L U T IO N S

www.gardnerdenver.comAs part of our continuous improvement policy we reserve the right to change the content of this brochure at any time

Exceptional Performance & Low Power Consumption

A Worldwide Sales, Spares and

Service Network


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EXPERIENCEDGD Belliss & Morcom oil free direct drive reciprocating compressors for

PET bottleblowingare designedto ensure decades of reliableoperationin

all operating environments. Exceptional performance and low power

consumption are provided in the most cost-effective solution, absolutely

essential in todays demanding PET bottleblowing applications.

With over 30 yearsexperience of supplyingoil free compressorsspecific tothe PET bottle blowing Industry, GD Bel liss & Morcom have taken theopportunity to enhance and improve the existing product range to clearlyidentifythe wayforwardand setthe standardfor reliablecost effectiveplantoperations.

FOCUSEDGD Belliss & Morcomaligns itsgoalswithyourgoals, which includes paying

attention to your bottom line and providing robust reliable products and

service that work foryou wherever youare in theworld.

The Belliss VH range:VH7 - VH25, delivering 420 - 1,500 m3/hr FAD @ 40-45 barg oil free.

TheBelliss WH range:WH28 - WH50, del iver ing 1,680 - 3,200 m3/hr FAD @ 40-45 barg oil free.

All machines being available in suitable for 50 and 60 Hzelectrical supplies.

SMARTENERGY SAVINGSOLUTIONS

With over 30 years of experience in PET bottle blowing applications GD Belliss &

Morcom continually strive to design and manufacture compressorsystems which

reduce energy consumption, therefore loweringoperatingcosts.

GD Belliss & Morcomoffera complete range of turn keysolutionsincluding:

VARIABLE SPEEDDRIVE TECHNOLOGY - VSD

Now with new optimised designs, the GD Belliss VSD range of speed controlled

PET compressors canreduce energy costsby up to 30%,while offeringimproved

levels of efficiency whengenerating highpressure air for PET bottle blowing.

EXTENDEDLIFE PACK(S)- ELP

An option to provide continuous compressor running for a minimum of 8000

hours, by uti lising the latest in materials technology, the ELP(s) minimise

production downtime, increaseproductivity andlead to a reductionin overall"LifeCycle Costs".

AIR RECOVERY

A bi-product of thebottle blowing process is residual high pressure air. This air

can be re-cycled, back into the compressor system, again reducing overall

operatingcosts.

GD Belliss & Morcom customers everywhere get confidence,

f lexibility, greater product ivity and lower total cost of

ownership. GD Belliss & Morcom provides theresponsiveness

thats a benchmark for the PET industry.

www.gardnerdenver.com

A Whole New Dimension

of Reliability,

Performance and Durability

COMPLEX NEEDS - SMARTER SOLUTIONS

The Power Efficient Smart Solutions for High Volume

PET Air Requirements.

The GD Belliss & Morcom range offers uncomparable

efficiency and unrivalled durability.

The double acting design of the WH Range provides

greater flexibility in capacity control ensuring optimum

performance and lower power consumption.

GD Belliss & MorcomOil Free PET Compressors

How Smarter Solutions Drive Maximum Benefits For You


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The Most Efficient Oil Free

Solution for the Smart PET

Compressor User

The GD Belliss & Morcom VH range offers a neatly arranged

compressor systemthat provides maximum oil free air capacity from

the smallest available footprint.

The GD Belliss & Morcom VH

range simply provides the

lowest operating cost oil freesolution for your PET

compressor needs. Exceptional

performance combined with

the following benefits, results

in the most competit ive

compressor available

on the market

today.

Low on Power and High in

EfficiencyThe GD Belliss & Morcom 3 stage

oil free compressor is proven to be

the most power efficient design

concept for a 40 barg PET

compressor application, proving

to consistently save on energy

costs across the complete

Range.

Specifications

50Hz

Data

60Hz

Data

Capacity at 40 barg m3/hr FAD cfm

Delivery Pressure Bar(g) / psi(g)

Speed r.p.m

Shaft Power kW / HP

Motor Power kW / HP

Capacity at m3/hr FAD 40 barg cfm

Delivery Pressure Bar(g) / psi(g)

Speed r.p.m.

Shaft Power kW / HP

Motor Power kW / HP

Belliss Belliss Belliss Belliss Belliss Belliss Belliss Belliss Belliss Belliss Belliss

VH7 VH9 VH12 VH15 VH18 VH21 VH25 WH28 WH29 WH40 WH50

420 /247

40 /580

735

75 /100

90 /125

580 /341

40 /580

985

101 /135

110 /150

729 /431

40 /580

585

124 /166

150 /200

916 /539

40 /580

735

156 /209

175 /235

1116 /657

40 /580

585

192 /256

210 /280

1402 /825

40 /580

735

235 /313

260 /350

1500 /882

40 /580

735

251 /335

260 /350

1680 /988

40 /580

735

265 /355

280 /375

1800 /1058

40 /580

735

286 /384

325 /435

2300 /1354

40 /580

735

368 /493

400 /535

3200 /1883

40 /580

735

518 /694

550 /737

406 /239

40 /580

710

72 /97

90 /125

580 /341

40 /580

985

101 /135

110 /150

729 /431

40 /580

585

124 /166

150 /200

885 /521

40 /580

710

150 /202

175 /235

1116 /657

40 /580

585

192 /256

210 /280

1354 /797

40 /580

710

227 /330

260 /350

1449 /853

40 /580

710

242 /323

260 /350

1623 /955

40 /580

710

256 /343

280 /375

1739 /1024

40 /580

710

277 /371

325 /435

2222 /1308

40 /580

710

355 /476

400 /535

3091 /1819

40 /580

710

500 /670

550 /737

VH & WH

PET Range

VH & WH Oil Free RangeFeatures & BenefitsLow Power Consumption

Use of energy efficient equipment ensuring lower operating costs

Small Compact Footprint

Reduction in space requirements leads to cost savings for floor space

Direct Drive Shaftless Motor

Direct coupled shaftless motor reduces power absorbed, also eliminates any belt drive losses

Simple Installation

Both the VH & WH range can be supplied as compact skid packages to suit specific

requirements thus reducing installation costs

Balanced Operation

Dynamically balanced compressors removing the need for special building foundations and

increasing equipment life

Single Compressor Block

One single 3 stage compressor block resulting in the most efficient 45 barg oil free compressed

air solution

Half Load Capability

Reduced power at partial load conditions for the WH range

Unique Designs

Results in only ONE major service being required each year

Robust Construction

Ensures continuous 24 - 7 operation increasing plant and production availabilityHigh Operating Efficiency

Results in maximum compressor and plant performance

High Quality Oil Free Air

Guaranteed clean dry air to ISO 8573.1 Class 1.2.4 as a minimum standard with no risk of

contamina tion to PET containers

Single Turnkey Partners

GD Belliss & Morcom are your single source for both PET blowing and utility air requirements

Global Supply & Local Support

Dedicated sales and service support centres ensure that your investments are protected

Attention Guaranteed

GD Belliss & Morcom through our Global Network of Sales & Service Locations provide the

Support that is the Benchmark for the PET Industry

Right Product, Right Service at the Right Time

www.gardnerdenver.com How Smarter Solutions Drive Maximum Benefits For You


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The Compressor System

VH & WH PET Range DimensionsBelliss Belliss Belliss Belliss Belliss Belliss Belliss Belliss Belliss Belliss BellissVH7 VH9 VH12 VH15 VH18 VH21 VH25 WH28 WH29 WH40 WH50

*Installed 7350 7350 7450 7450 7800 7800 7800 8850 8850 9800 9400min. area x 4260 x 4260 x 4115 x 4100 x 4300 x 4300 x 4300 x 4720 x 4720 x 4840 x 4940

A (mm) 2350 2350 2850 2850 3000 3000 3000 3275 3275 3500 3750

B (mm) 2260 2260 2000 2000 2050 2050 2050 2500 2500 2660 2770

C (mm) 1980 1980 2550 2550 2580 2580 2580 2650 2650 3150 3270

D (mm) 5350 5350 5450 5450 6050 6050 6050 7250 7250 7800 8500

E (mm) 1760 1760 2100 2100 2150 2150 2150 2250 2250 2250 2300

F (mm) 2150 2150 2860 2860 2860 2860 2860 3000 3000 3300 3125

Weight 3875 3875 5160 5160 6345 6345 6800 9900 9900 10400 12000Comp. (Kg)

Weight 1200 1200 2500 2500 2750 2750 2825 2950 2950 3500 4250Skid (Kg)

* Installed minimum area required for Ancillary Skid Package - (indication only - sizes differ depending on application)

To ensure optimum compressor performance and reliability only one specification of spare part

should be used: the original one. GD Belliss & Morcom guarantee every spare part ordered.

Comprehensive stock holding around the world means parts can be despatched from

our support centres within hours of order.

Convenient service packs and parts kits providing all the components necessary to

carry out services and repairs are available.

Fixed Cost Preventative Maintenance

Factory Compressor Refurbishment

Component Refurbishment

On Site Comissioning & Training

Full Turnkey Installations

Unrivalled Product & Technical Support

Expert Field Service, 24 hours a day, 365 days a year

VH & WH Range

Package OptionsThe VH & WH Ranges are also available as complete

packages complete with essential ancillary items

such as starter control panels with PLC logic

systems, energy efficient motors, air dryer, air

receiver, filters and optional cooling systems to suit

all site conditions.

Ancillary Skid Options

Both the VH and WH Range are able to be mounted

as a floor mounted compressor with all ancillaryequipment mounted on a baseplate, complete with

all interconnecting pipework and electrical wiring.

Loose Equipment

All equipment can be supplied as loose items with

a kit of interconnecting parts that just require final

connections at site.

Full Turnkey Installation,

Commissioning & TrainingCorrect installation is essential in providing long-term compressor

reliability, GD Belliss & Morcom provide complete turnkey solutions

from i nitial site surveys through to design, installation and final

commissioning.

Our fully qualified engineers assess all critical factors such as

location, radiated heat, noise and air inlet conditions to ensure that

the complete compressor installation functions reliably whatever the

environment.

Additionally, GD Belliss & Morcom utilising the experience of over 30 years

in the PET Industry will train and advise site staff in preventative maintenance

and operating techniques.

Expert Technical Support

+ Genuine Spare Parts = Peace of Mind

www.gardnerdenver.com Protect your Investment with Confidence

To Radiator or Tower Air

Receiver

Compressor & Aftercooler

Air to

Bottle

Blowers

Cooling Water in

Cooling Water Out

Electrical Supply

Compressed Air

Condensate Drain

Filters Optional

Cooling systems are

available to match site

conditions

From Radiator or Tower

Dryer

Control

Panel

is the Gardner Denver Belliss & Morcom

Unlimited Warranty Programme

Customer Focused Aftermarket Solutions


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NEW!Water Cooled MotorIndustry experts, Carbon Trust have

emphasised the importance of using

efficient motors.

Running motors and drives uses almost two

thirds of electricity consumed by the UK

industry. In fact the cost of running a motor for

a year can be ten times the actual purchase

price. The efficiency of your motor operation is

of critical importance to the lowering of your

carbon footprint and reduction of your bills.

Benefits

Lower Electricity Consumption

Higher Energy Efficiency of 96.5%

Lower CO2 Emissions

Suitable for Variable Speed Drive

IP56 Construction

Suitable for All Operating Environments

100% Reduction in Radiated Heat

Low Noise Specification

Maintenance Free

Smaller & Lighter than Air Cooled Motors

Connects Direct to the Existing Compressor Cooling

Circuit

The Environmentally Friendly Green Option around

the Globe

Specifically Designed for the Global Drinks Industry

and Unique to GD Belliss & Morcom

www.gardnerdenver.com

l i

AirPET Control Solution

Monitor Control & Save!

Our Enhanced Products are Designed to Reduce

Energy Consumption and Improve CompressorPerformance

Control Systems

Intelligent Monitoring & Smart Technology provides greater

operational control and lowers costs.

Proven Technology with International hardware and software

support

From 1 to 30 compressors, there is an AirPET system to match

your specific needs. Any make, any model, any combination of

compressors.

Variable Speed Drives

Reduction in Energy Costs

Variable Capacity Control

Reduced Motor Starting Current (within the FLC of the motor)

Improved Power Factor

Extended Component Life

Accurate and Repeatable Pressure Control

Air RecoveryThe Air Recovery System is designed to accommodate a returned

pressure back from the Blow Moulding Machines that can be

Recycled back through the Compressor.

Reduction in Compressor Energy Consumption

Easily Installed to Existing Installations

Can be used to Supplement LP Air Requirements

Energy & Air AuditsIn order to reduce energy costs and CO2 emissions,

GD Belliss & Morcom offer audits tailored to suit your specific

needs by our team of dedicated experts.

Enhanced Products

Improving Performance

r n r n v r n u rc n l u ti n

AirPET PREMIUM LogoplasteBMS

AirPETMASTER

(Comproom)

Broadband---

forremote

access.

CAT5Network CAT5Network

FibreNetworked

CAT5Network

Preform Gates.

8xBlowersCompressor1

AirPETCCU

kWh

Compressor2

AirPETCCU

kWh

Compressor3

AirPETCCU

kWh

Compressor4

AirPETCCU

kWh

Compressor5

AirPETCCU

kWh

Compressor6

AirPETCCU

kWh

r n r n r n urc n l ut i n

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High Pressure Compressor Bellis Marcom-serie_wh#1