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Pipe cleaning system with steerable nozzle camera Lateral launch system Inspection High pressure cleaning Documentation Obstruction removal

High pressure cleaning Obstruction removal Lateral launch system Inspection …€¦ ·  · 2017-04-12Lateral launch system Inspection High pressure cleaning Documentation ... –

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Page 1: High pressure cleaning Obstruction removal Lateral launch system Inspection …€¦ ·  · 2017-04-12Lateral launch system Inspection High pressure cleaning Documentation ... –

Pipe cleaning system with steerable nozzle camera

Lateral launch system

Inspection

High pressure cleaning

Documentation

Obstruction removal

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THE NEW JETCAMSThe JETCAM 40 PRO, the JETCAM 40 Truck Version as also the JETCAM 40 STAND ALONE are highly efficient pipe cleaning systems for the inspection and cleaning of sewer pipes.

Uncomplicated

The JETCAM 40 PRO is easy to use. Before and after the obstruction removing it serves as pipe cleaning system. It’s equipped with a high-performance camera for optical orientation on each working steps.The JETCAM 40 PRO is as well simple to transport and to operate. It has a collapsible reel and fits therefore in any vehicle. It is light weight and easy to transport – even for one person.It can steer. And it is propelled by a water jet. Because of this, it travels in any lateral far beyond any conventional system will do.

Practically

Nearby the same system as the JetCam 40 PRO, but this model is built-on on your jetter.

Mobile

The JETCAM 40 STAND ALONE is a full mobile system. It contains of only few components like HP hose and control case. It is small, it is lightweight and easy to transport. In the function there is no difference to the JETCAM 40 PRO. The easy handling and the good price / performance ratio will convince you in this model.

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SO EASY ...

Inspection

Cleaning

Documentation

In only one working task you will be able to realise results where you so far needed much more time and equipment.

With the JETCAM 40 PRO, it is possible to travel into all sewer lateral from only one manhole. If the max. hose length of 60 m (196 ft) is sufficient, the location does not need to be changed. This saves a lot of effort and time. Your customers will be pleased by your additional service!

Self-propelled

The JETCAM can be connected to any high pressure jetter. The backward jetting unit provides the thrust to propel the camera head into the pipe.

Steering function

The steering nozzle is located directly behind the camera head and jets permanently. So it is possible:– to drive through bends– to steer into laterals – even into T-branches– hovering over dirt instead of running into it

Cleaning

Because of the permanently backward jetting water there is also a cleaning effect while moving forward.

Obstruction removing

The forward jetting nozzle can be activated remotely at the blocked position. If the obstruction will not be destroyed in the first attempt, turning of the hose will assist in removing the obstruction.

Inspection

The camera is equipped with a specially designed lens for a wide field of view – to have the full over-view.

Documentation

Documented by films and photos, your customer receives the evidence of a cleaned pipe.

FUNCTIONS OF THE NEW JETCAMS

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Structure of the camera head with steering part:

Camera head:

High performance camera for the permanent orientation and documentation with optional: – Location Transmitter (sonde) 512 Hz – Switchable forward jetting nozzle for removing

obstructions

Steering nozzle: for steering into laterals

Backward flushing unit:

with6nozzles,havingthedefinedjettingangle – to propel the camera head through the pipe – for cleaning

Instead of this, a steering unit with rotary nozzle could be mounted.

The rotary nozzle body may also be replaced with a rotary beat body which is effective against incrustations.

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Steering unit and backward flushingunit

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Alternative:

6 Steering part unit with backward jetting unit

This backward jetting unit contains 11 nozzles. Six of them are jetting in an angle of 12.5°, the other 5 in an angle of 25°. The cleaning result is improved by the number of the nozzles and the different angles.

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CLEANING WITH THE JETCAMHere an example of a cleaning with a JETCAM STAND ALONE.Operation in the pipe using a JETCAM STAND ALONE, a JETCAM Truck Version or JETCAM 40 PRO are similar.

The reportA documentation of the inspection can be created with any standard pipe-in-spection software. The JETCAM will provide a precise information about the "Before / After situation" of the pipe.

Videos of applications can be found using this QR Code!

To view please scan the QR code with your Smartphone or use the link below in your browser: http://www.optronic.de/jetcam/youtubefilmejetcam

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INSPECTIONS ACCORDING

RULES WITH THE JETCAMWith the models JetCam 40 PRO and JetCam Truck Version it is possible to make inspections according defect catalogs such as DIN EN 13508, WRc or others.

Therefor components are needed such as:

Precise meter or feet counting

Meter counter via direct tap on the high pressure hose. Accuracy: 10 cm (3,94"). Data transmission of the meter or feet value via RS232 interface to your– control case with software or– (see the following)

Fieldbook

That is a very robust and outdoor able tablet PC at special stable construction at Docking station at JetCam. Fix connected and wired. Technical details:– Windows 10– Intel Atom Z3735F Processor– 2GB main memory, 64GB disk space– outdoor readable 10-Inch Dual-Mode-Display– WLAN, Bluetooth 4.0– exact GPS, 4G LTE-Modul– 1D/2D Barcode Scanner, dactylogram scanner– Resistant against water and dust according IP65– according MIL-Standard 810G

That Fieldbook could be equiped with:

Inspection software

Each requested inspection software could be installed. We recommend:

Short description:Designed for touch-screen data entry on a Windows tablet PC, WinCan ProTouch has everything you need document inspections made with crawlers, zoom cameras and push cameras. It’s perfect for plumbers and small towns and contractors, who need to collect data on a variety of assets, but who may lack the budget for a full WinCan installation. ProTouch data is fully compatible with WinCan v8, so you can transfer your data to exploit v8’s enhanced reporting, querying, GIS features and standards support.

Versatile:ProTouch distills the most popular functionality of WinCan v8 into a simple touch-screen interface, giving you the tools you need to document inspection of mainlines and laterals.

Self-Contained: ProTouch generates basic manhole-to-manhole reports that include schematics and captured images. It also can export inspections to a free, distributable viewer soft-ware, so your customers can view video and analyze data.

Integrated: Data captured by ProTouch can be uploaded seamlessly toWinCan v8 for advanced reporting, filtering / querying, GIS integration, and PACP compliance. (ProTouch supports WRc and PACP defect catalogs, but inspections are only PACP compliant once processed by WinCan v8.).

Compatible: ProTouch works with all common video inspection equip-ment. Using OSD technology, it can recognize on-screen text, so no serial connection is required to get distance data from your inspection equipment.

Fieldbook with inspection software WinCan Pro Touch

Many describing possibilities. Nothing could be forgotten

Issue the report individually, send by email or print out

Measuring and assessement of diameters

Only for JetCams which can be equiped with meter counter:

and the model:

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1 Reel:With safety clutches, collapsible

2 Rubber Tires for easy transport

3 Stainless steel drum with clutch and fold-down winch

4

Connection to your jetter

5

Manometer

6

Durable HP hose

7 Steering unit

8 Backwardflushingunit

9 Camera head with – Location Transmitter (sonde) 512 Hz – Optional switchable forward jetting

nozzle for removing obstructions

10 Battery

11 Video out

12 Meter or Feet display in in the camera picture

13 Light adjustment

14 TFT monitor: 8” with built in digital video recorder

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JETCAM 40 PRODigital camera system using “one wire technology”. An additional cable or wire beside the hose is not needed.

Reel

Mechanics– Stainless steel, collapsible, with safety clutches– Rubber Tires for easy transport– Stainless steel drum with clutch and fold-down winch– Runners at the back side: comfortable charging / discharging of

the JetCam into / out a van over steps beside of vehicle sliding door– While working the reel can be standing upright or lying flat

Integrated functions– Light adjustment of the camera head– Display of meter / feet counter– Battery: 12 V DC with charging indication and a performance of

approx. 2 working hours – Video out: the camera picture at external devices such as control

case, monitor …

Water (high pressure)

Components of the JetCam– High pressure connector ½˝ BSP for the connection to your jetter

with a performance of approx.: 40 – 100 l / min. (10,5 – 26,4 Gal.), 150 bar (2175 PSI)

– Safety overpressure valve: above approx. 150 bar (2175 PSI), water is discharging

– Manometer– Needle valve: the water pressure will be adjusted by this valve or

your jetter

High pressure hose– High durable HP hose– Very good sliding ability– Length: internal diameter 10 mm (3⁄8˝) or 12,5 mm (½˝),

max. 60 meter (196 ft)

Steering unit with nozzles:– 1 x steering nozzle– 1 x backward flushing unit with 6 nozzles for propelling and

cleaning– 1 x stabilisation nozzle: holds the unit especially in larger dia–

meters straight on top of the pipe

Optional:– Forward jetting nozzle for removing obstructions: this will be

mounted parallel to the camera head– Steering unit with rotary nozzle. The rotary nozzle body can also

be replaced with a rotary beat body.– Steering part unit with backward jetting unit: the backward

jetting unit includes 11 nozzles. Six of them are jetting in an angle of 12.5°, the other 5 in an angle of 25°. The cleaning result is improved by the number of the nozzles and the different angles.

DimensionsFor transport, folded down:(L x W x H): approx. 56 x 59 x 134 cm (22 x 23 x 52 inch)

Weight: approx. 31 kg (68 lbs)

Camera head with centering and protection device – to connect at the steering unit

Components of the JetCam– Camera head (Ø 32 mm [1,26˝ ], length 55 mm [2,17˝ ]),

made from stainless steel– Waterproof up to 5 bar (50 m water depth)– High performance LED light– High resolution (360 TV lines)– Wide angle lens: 145° (nearly fish eye) and fix focus– TV-Format: PAL

TFT monitor

– TFT monitor 8˝ with brilliant display– Digital video recorder: Capturing videos and photos at

the same time. The videos are recorded in only one file – even after pauses or breaks. Storage directly onto a SD card.

Accessories

Transmitting

– Active Location Transmitter (sonde) 512 Hz in the camera head

– WIFI – the camera picture can be displayed on all devices which can receive a WiFi signal

Electronically

– Text Generator: to display your observations in the camera picture. With storing capability for several pre–figured pages (templates) and many text phrases

– Additional battery for 5 extra hours of working capacity

Mechanically

– Umbrella: individually adjustable– Centering and Protection Device (POM)– Centering and Protection Device (POM) for camera

head and the forward jetting nozzle in an adapted form– High pressure water filter with washable filter cartridge,

up to 150 bar (2175 PSI)

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EQUIPMENT OF THE

JETCAM 40 TRUCK VERSIONThis system differs only to the JetCam 40 PRO because the stainless steel cart is not existent. On request, OPTRONIC will install the JetCam on your jetter.

Integrated functions– Light adjustment of the camera head– Display of the meter / feet counter– Video out: the camera picture at external devices such as control

case, monitor …

Water (high pressure)

Components at the JetCam– High pressure connector ½" BSP for the connection to your jetter

with a performance of approx.: 40 – 100 l/min. (10,5 – 26,4 Gal.), 150 bar (2175 PSI)

– Safety overpressure valve: above approx. 150 bar (2175 PSI), water is discharging

– Manometer– Needle valve: the water pressure will be adjusted by this valve or

your jetter– High pressure hose drum

High pressure hose– High durable HP hose– Very good sliding ability– Length: internal diameter 10 mm (3⁄8”) or 12,5 mm (½”), max. 60

Meter (196 ft)

Steering unit with nozzles:– 1 x steering nozzle– 1 x backward flushing unit with 6 nozzles for propelling and

cleaning– 1 x stabilisation nozzle: holds the unit especially in larger

diameters straight on top of the pipe

Optional:– Forward jetting nozzle for removing obstructions: this will be

mounted parallel to the camera head– Steering unit with rotary nozzle. The rotary nozzle body can also

be replaced with a rotary beat body.– Steering part unit with backward jetting unit: the backward

jetting unit includes 11 nozzles. Six of them are jetting in an angle of 12.5 °, the other 5 in an angle of 25 °. The cleaning result is improved by the number of the nozzles and the different angles

Needed space:The hose drum only: (Ø x W): ca. 40 x 45 cm (15,75 x 17,72")

Weight: ca. 35 kg (77,16 lbs)

Camera head with protection device – connect at the steering unit

– Camera head (Ø 32 mm [1,26“], length 55 mm [2,17“]), made from stainless steel

– Waterproof up to 5 bar (50 m water depth)– High performance LED light– High resolution (360 TV lines)– Wide angle lens: 145 ° (nearly fish eye) and fix focus– TV-System PAL

TFT-monitor

– TFT monitor 8” with brilliant display– Digital video recorder: Capturing videos and photos at

the same time. The videos are recorded in only one file - even after pauses or breaks. Storage directly onto a SD card

Accessories

Transmitting

– Location Transmitter (sonde) 512 Hz in the camera head– WIFI – the camera picture can be displayed on all

devices which can receive a WiFi signal

Electronically

– Text Generator: to display your observations in the ca-mera picture. With storing capability for several prefigu-red pages (templates) and many text phrases

Mechanically

– Umbrella: individually adjustable– Centering and Protection Device (POM) – Centering and Protection Device (POM) for camera

head and the forward jetting nozzle in an adapted form– High pressure water filter with washable filter cartridge,

up to 150 bar (2175 PSI)

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1 Connection to your HP-jetter

2 Manometer

3 HP hose on drum

4 Steering device

5 Backwardflushingunit

6 Camera head with (optional): – Locating sender (512 Hz) – Forward jetting nozzle for

obstruction removement

7 Video-Out

8 Meter or feet display in the camera picture

9 Light adjustment

10 TFT monitor: 8 with built-in Digital video recorder

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1 Control case for mobile use

2 Connector to your jetter

3 Camera head with – Location Transmitter (sonde) 512 Hz – Optional switchable forward jetting

nozzle for removing obstructions

4 Steering unit

5

TFT monitor: 5.6” with built in digital video recorder

6 High durable HP hose

JETCAM 40 STAND ALONEDigital camera system using “one wire technology”. An additional cable or wire beside the hose is not needed. This system has been designed for smallest spaces in vans. Therefore, the system has no carriage. Due to this the following items are not available:– Safety overpressure valve– Manometer– Needle valve: the regulation of the water pressure must be

adjusted by your jetter only– Display of meter / feet counter

But – the functionality is not at all different to the JETCAM 40 PRO!

Control case

– Extreme robust and scratch resistant– Light adjustment of the camera head– TFT monitor: 5.6˝ with brilliant colour display– Digital video recorder: Capturing videos and photos at the same

time. The videos are recorded in only one file – even after pauses or breaks. Storage directly onto a SD card.

– Battery: 12 V DC with charging indication and a performance of approx. 5 working hours

– Video out: the camera picture at external devices such as control case, monitor …

Water (high pressure)

High pressure hose– High pressure connector ½˝ BSP for the connection to your jetter

with a performance of approx.: 40 – 100 l / min. (10,5 – 26,4 Gal.), 150 bar (2175 PSI)

– High durable HP hose– Very good sliding ability– Length: internal diameter 10 mm (3⁄8˝) or 12,5 mm (½˝),

max. 60 meter (196 ft)

Steering unit with nozzles:– 1 x steering nozzle– 1 x backward flushing unit with 6 nozzles for propelling and

cleaning– 1 x stabilisation nozzle: holds the unit especially in larger dia–

meters straight on top of the pipe

Optional:– Forward jetting nozzle for removing obstructions: this will be

mounted parallel to the camera head– Steering unit with rotary nozzle. The rotary nozzle body can also

be replaced with a rotary beat body.– Steering part unit with backward jetting unit: the backward

jetting unit includes 11 nozzles. Six of them are jetting in an angle of 12.5°, the other 5 in an angle of 25°. The cleaning result is improved by the number of the nozzles and the different angles.

DimensionsControl case (L x W x H): 36 x 30 x 19 cm (approx. 14 x 11,8 x 7,5 inch) HP hose internal diameter 10 mm ( 3⁄8

), 50 m (164 ft), with HP connec-tor, steering unit and camera head (coil Ø x height): approx. 58 x 19 cm (approx. 22,8 x 7,5 inch)

Weight:Control case: 5,7 kg (approx.: 12,5 lbs)HP hose internal diameter 10 mm ( 3⁄8

), 50 m (164 ft), with HP connec-tor, steering unit and camera head (coil Ø x height): approx. 58 x 19 cm (approx. 22,8 x 7,5 inch)

Camera head with centering and protection device – to connect at the steering unit

Components of the JetCam– Camera head (Ø 32 mm [1,26˝], length 55 mm [2,17˝]),

made from stainless steel– Waterproof up to 5 bar (50 m water depth)– High performance LED light– High resolution (360 TV lines)– Wide angle lens: 145° (nearly fish eye) and fix focus– TV-Format: PAL

Accessories

Transmitting

– Active Location Transmitter (sonde) 512 Hz in the camera head

– WIFI – the camera picture can be displayed on all devices which can receive a WiFi signal

Electronically

– Text Generator: to display your observations in the camera picture. With storing capability for several pre–figured pages (templates) and many text phrases

– Additional battery for 5 extra hours of working capacity

Mechanically

– Centering and Protection Device (POM)– Centering and Protection Device (POM) for camera

head and the forward jetting nozzle in an adapted form– High pressure water filter with washable filter cartridge,

up to 150 bar (2175 PSI)

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OPTRONIC high-performance camera systems and pipe cleaning systems

Industriestr. 53D-87448 Waltenhofen

fon: +49 (0) 8 31 / 2 88 85fax: +49 (0) 8 31 / 52 00 09

[email protected]

Products may vary in form and colour to the here presented illustrations or pictures. We carry no liability for typing or printing errors.

Travellingbendsin200mmpipes,reduction of diameter into 150 mm pipe and still steering into laterals … that’s not possiblewithanyotherequipment.

Mister E., company H., in Germany D-83 M.

Mister M., company F., in Germany D-76 H.

Inspectedandcleanedacompletemajorproject with many laterals. A brilliant system!

Mister S., company A., in Germany D-81 M.

Biggestadvantage,tobeabletowork againstthewaterflow.WiththeJetCam it is possible to reach every target.

Inflowdirectionit’softennotpossibleto work because most time there is no access available.

FEEDBACK FROM JETCAM USERS ...

04-2017