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BAZER ENGINEERED CHAINS High Performance Cement Mill Elevator Chains Manufactured in USA US Dimension Chains 956, 958, 984 High Average Ultimate Strength Superior Wear Life and Fatigue Strength

High Performance C ement Mill Elevator Chains - · PDF fileHigh Performance C ement Mill Elevator Chains ... applications of the cement industry Bucket Elevators. The self-cleaning

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Page 1: High Performance C ement Mill Elevator Chains - · PDF fileHigh Performance C ement Mill Elevator Chains ... applications of the cement industry Bucket Elevators. The self-cleaning

BAZERENGINEERED CHAINS

High Performance C ement Mill Elevator Chains

• Manufactured in USA

• US Dimension Chains 956, 958, 984

• High Average Ultimate Strength

• Superior Wear Life and Fatigue Strength

Page 2: High Performance C ement Mill Elevator Chains - · PDF fileHigh Performance C ement Mill Elevator Chains ... applications of the cement industry Bucket Elevators. The self-cleaning

T

BAZER C ement Mill Elevator Chains

For Superior Performance InCement Plant Bucket Elevators

the BAZER Range of high performance bucket

elevator chains, designed especially for service in

cement plants, provides the highest ultimate and

fatigue strengths for this application. As an added feature,

barrier seals in BAZER Chains help prevent abrasive materials

from entering and attacking the chain joints.

BAZER Chains are exclusively manufactured at world class

chain facility in the United States.

Maximum Strength

These BAZER Chains (956, 958 and 984) are made of

specially selected 100% alloy steel and they possess

ultimate strength ratings significantly higher than any

competitive brand. A specially developed piercing

technique makes exceptionally smooth pitch holes for

high interference fits. This piercing method, combined

with shot peening, yields maximum fatigue strength and

protects against failure, even when the chains are

challenged by the most severe applications.

Precision Manufacturing Eliminates Staggered Pins

Problem : Staggering pins or pin links has been an industry

trade-off for years. This was thought to be a remedy to the

problem of side bowing (chain hangs crooked), which occurs

when the pitch of the outer sidebars is not held to close

enough tolerances or when pin links are not built straight.

Barrier Seals

The chain bushing extends beyond the inside sidebar to

establish a barrier to prevent as much abrasive materials

as possible from entering the pin/bushing joint area. This

heavy duty hardened part will not wear out prematurely,

as it will not separate from the chain and contaminate

cement plant production batches. Located between the

inside and outside sidebars, the barrier seals reduce

the effect of build-up of material due to “flooding” of

the elevator boot section, causing dry cavitation of pins.

Solution : The BAZER chains are manufactured to close

tolerances using state-of-the-art production equipment and

methods. This enables us to produce high-performance cement

elevator chains without staggered pins, allowing chains to hang

straight and true without compromising strength or wear life.

BAZER Elevator Chain with Barrier Seals

Average Tensile Strength (ATS)

(Measured in KN.)

Chain Number

956 645 578

958 915 845

984 1267 1113

BAZER Chains

ATS

Competitor’s

ATS

Maximum Wear Life

Extra deep induction hardening of pins and carburizing of bushings provides unsurpassed wear life. After extensive testing, an

appropriate high-hardness specification was developed to resist abrasion caused by cement. A specific level and depth of

hardness is produced and carefully checked to ensure that BAZER chains provide the maximum wear and toughness necessary

to survive extended periods of service in cement plant bucket elevators.

Page 3: High Performance C ement Mill Elevator Chains - · PDF fileHigh Performance C ement Mill Elevator Chains ... applications of the cement industry Bucket Elevators. The self-cleaning

BAZER Cement Plant Chain

Specifications

Chain No.

Width

A B C EDia.

DDia.

GHgt.

HThick.

T

Bushing Pin Sidebar

Pitch

956 152.4 155.6 71.5 84.1 74.9 44.45 25.4 76.2 12.7

958 152.4 158.8 73.1 85.7 76.2 50.3 30.15 85.7 14.3

984 177.8 187.3 88.5 98.8 95.2 63.5 34.9 101.6 15.9

Attachments

K24 K443K44

Attach.Number

ChainNo.

BoltSize

Avg. Wt.(Kg/m)N R K L Q JS TP V

K24 956 – 183.9 246.9 – 63.5 184.1 44.45 M16 47.6 12.7 31.7 34.0

K44 958 177.8 304.8 350.8 – 88.9 148.8 31.75 M12 63.5 12.7 41.3 45.2

K443 984 228.6 330.2 383.3 95.2 139.7 215.4 19 M16 76.2 15.9 41.3 66.8

All dimensions are in mm unless otherwise indicated

The BAZER 956 chain can be used as a replacement for all Bucket elevator applications

using 856 and 956 chains. The BAZER 956 chain with K24 attachment operates on the

existing Traction Wheel and the existing buckets can be mounted on the chain.

Similarly the BAZER 958 chain with K44 attachment is a direct replacement of the

857-K44 attachment chain and the 958-K44 attachment chain.

The BAZER 984 chain with K443 attachment can be used for all applications using

864-K443 and 984-K443 chains and can be operated with the existing traction wheels

and buckets.

Page 4: High Performance C ement Mill Elevator Chains - · PDF fileHigh Performance C ement Mill Elevator Chains ... applications of the cement industry Bucket Elevators. The self-cleaning

BAZER

Traction Wheel Rims

The precision manufactured and heat treated Tractor Wheel Rims

for head shaft and foot shaft work together with the Bazer chain

to give extended Elevator life. The chain life is only as good as the

Tractor Wheels that drive it, so maximize your operations with

Bazer Tractor Wheels.

Maintenance free Alloy Steel Bush Bearings

The Foot Shaft Bush Bearings manufactured from special

grade Ni-hard material are designed to operate for all

applications of the cement industry Bucket Elevators. The

self-cleaning design of the bearings give them a long life,

even when handling abrasive materials

Metric Buckets with wear lips

The complete range of metric dimension buckets with options of

wear lips for handling abrasive materials. These buckets are

designed for maximizing bucket filling level and for clean

discharge of all types of dry materials for cement industry

applications.

P L OT 7 , S E C T O R 4

TEL . : +9 1 -129-4282500FAX : +91-129 - 4 0 6 3 0 4 2

FARIDABAD - 121004HARYANA , I N D I A

BHP INFRASTRUCTURE

www.bazerworld.com

Components for CompleteElevators Solutions