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High Performance Alloys Profile Formed in 1984, to specialize in quick deliveries and small quantities. We also offer our services to quantities that are larger (around 1000 pounds,) and will estimate for deliveries through our large network of mills for even larger needs. HPA represents several fine mills throughout the world, such as: Haynes International, Krupp VDM, Teledyne Allegheny Ludlum/Jessop, Special Metals, Huntington Alloys, Carpenter Technology, Bohler, Deutsche Nickel, Foroni, Valbruna, Crucible, Dunkirk, Universal and Electralloy. HPA is also a secondary producer of these alloys, as well as a number of other alloys. Most to all of the production is performed at our Tipton facility. From forging to rolling, and finishing. Our concentration has been on production or toll processing of Alloys that contain a high concentration of Nickel, Cobalt, Molybdenum, Chromium, Tantalum, or Titanium. In general, we supply NITRONIC, HASTELLOY, INCONEL, STELLITE, and MONEL in various sizes of bar, wire, sheet, plate and fasteners. Secondary Producer A GFM 412 Rotary Forge was installed in 1995. A 2 high rolling mill was installed in 2001, and a 750 ton forge press has been installed in 2007. We specialize in making available the sizes and alloys that are not common, not produced yet, or too small of a quantity that a larger mill will not produce! The GFM 412 is the work horse of our plant. Input size of 3” (75mm) Dia, and output as small as 0.500” (12.7mm) Dia. We have made shafts as long as 30 feet in length with this machine. Capable of hot, warm, and cold working materials depending upon alloy, and process required. Equipment is supported by gas fired furnaces to heat, and warm material while working. We use our 2 high rolling mill to produce small bars, hex, narrow flats, and rectangular. These products are primarily cold finished, and hot or warm rolled when necessary. Size range of this mill is from 2.5” Dia to 0.205” rounds, Squares from 2” to 0.5”, Rectanlges from 0.5” x 3” to 0.125” x 5”, and Hex from 2.25” to 7/16” The 750 ton forging press makes squares, rounds, upsets and planished forgings. Working bed is 14” x 36” wide, allowing many possibilities of products from under 50 lbs up to 3000 lb piece weights. Input size 10” Dia, smallest output 3” Dia. Squares and rectangles within these limits, as well as planishing and upsets to as large as 18” OD. Production of Special Metals As a secondary producer, we also specialize in small quantities. By serving this niche market, we help our mills with developmental alloys and also our customers - by making that size or alloy available in a short amount of time, without having to purchase a heat lot quantity. Many projects only require a small amount to evaluate a material for process / application suitability. We have access to several vacuum melting, and air melting facilities to make a special composition requested, typically these are 500 lbs minimum melt. Toll Free USA 800.HPALLOY 800.472.5569 Phone 765.945.8230 Fax 765.945.8294 Sales & Distribution 1985 E 500 N Windfall, IN 46076 Production 444 Wilson St. Tipton, IN 46072

High Performance Alloys Manufacturing Overview

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Page 1: High Performance Alloys Manufacturing Overview

High Performance Alloys Profile

Formed in 1984, to specialize in quick deliveries and small quantities. We also offer our services to quantities that are larger (around 1000 pounds,) and will estimate for deliveries through our large network of mills for even larger needs. HPA represents several fine mills throughout the world, such as: Haynes International, Krupp VDM, Teledyne Allegheny Ludlum/Jessop, Special Metals, Huntington Alloys, Carpenter Technology, Bohler, Deutsche Nickel, Foroni, Valbruna, Crucible, Dunkirk, Universal and Electralloy.

HPA is also a secondary producer of these alloys, as well as a number of other alloys. Most to all of the production is performed at our Tipton facility. From forging to rolling, and finishing. Our concentration has been on production or toll processing of Alloys that contain a high concentration of Nickel, Cobalt, Molybdenum, Chromium, Tantalum, or Titanium.

In general, we supply NITRONIC, HASTELLOY, INCONEL, STELLITE, and MONEL in various sizes of bar, wire, sheet, plate and fasteners.

Secondary Producer A GFM 412 Rotary Forge was installed in 1995. A 2 high rolling mill was installed in 2001, and a 750 ton forge press has been installed in 2007. We specialize in making available the sizes and alloys that are not common, not produced yet, or too small of a quantity that a larger mill will not produce!

The GFM 412 is the work horse of our plant. Input size of 3” (75mm) Dia, and output as small as 0.500” (12.7mm) Dia. We have made shafts as long as 30 feet in length with this machine. Capable of hot, warm, and cold working materials depending upon alloy, and process required. Equipment is supported by gas fired furnaces to heat, and warm material while working.

We use our 2 high rolling mill to produce small bars, hex, narrow flats, and rectangular. These products are primarily cold finished, and hot or warm rolled when necessary. Size range of this mill is from 2.5” Dia to 0.205” rounds, Squares from 2” to 0.5”, Rectanlges from 0.5” x 3” to 0.125” x 5”, and Hex from 2.25” to 7/16”

The 750 ton forging press makes squares, rounds, upsets and planished forgings. Working bed is 14” x 36” wide, allowing many possibilities of products from under 50 lbs up to 3000 lb piece weights. Input size 10” Dia, smallest output 3” Dia. Squares and rectangles within these limits, as well as planishing and upsets to as large as 18” OD.

Production of Special Metals As a secondary producer, we also specialize in small quantities. By serving this niche market, we help our mills with developmental alloys and also our customers - by making that size or alloy available in a short amount of time, without having to purchase a heat lot quantity. Many projects only require a small amount to evaluate a material for process / application suitability. We have access to several vacuum melting, and air melting facilities to make a special composition requested, typically these are 500 lbs minimum melt.

Toll Free USA 800.HPALLOY 800.472.5569

Phone 765.945.8230

Fax 765.945.8294

Sales & Distribution 1985 E 500 N Windfall, IN 46076

Production 444 Wilson St. Tipton, IN 46072

Page 2: High Performance Alloys Manufacturing Overview

HPAlloy Services

High Performance Alloys, Inc. provides many services in house to aid our customers in getting exactly what they need, when they want it. Being a distributor, service center, and producer helps our customers receive timely quotes for specific products, with the special attention that only an HPAlloys can give - unbiased facts, information, and guidance. Let our friendly sales staff take care of your needs today!

Furnace Capabilities Gas fired 12 foot length batch furnace capable of a 2300°F temperature. Computer controlled programming capabilities for temperature control of annealing to specification. Several lab size furnaces available for small parts. These are used for proofing procedures, and heat treating sample size pieces.

Bar Production Using our 750 ton press, we can start working material as large as 8-10” Diameter, and finishing from Ingot at 6-7” Dia with billet finishing as large as 8-9” Diameter. We can work this material to go directly to our radial forge as well. Our rotary forge can produce materials starting with rough stock at about 3" diameter, and through a series of reductions take the material to around 1/2" diameter. The hot and cold working processes are especially good for small quantities, special tempers, and super alloys.

Experience Our management and sales of HPA has over 200+ years combined experience in technology, product development and sales marketing of specialty materials. High Performance Alloys is qualified to help you in impartially selecting the cost effective material for a specific application. Our President is a NACE certified CORROSION SPECIALIST. You can also talk to RUSS about your metallurgical needs.

Special Products

Customer designed components can be machined or fabricated. Full machining capabilities in-house, including: turning, milling, drilling, boring, tapping, centerless grinding, surface grinding, and blanchard grinding. Welding including TIG and MIG can be performed on small fabrications, and assemblies.

Large diameter pipes are made in nickel and cobalt based material and some stainless (NITRONIC 50 and 60). This is offered as a service on our materials, so special (O.D. and wall) pipe and tubing can be offered on a small quantity basis.

Hot and cold reduction of bar is available in-house. This is performed with our GFM 412, a rotary forge that can produce from 3 Inch to 1/2 Inch diameter bar. Furnaces on both ends of the production area assist in reducing heat loss during long hot working sessions. Bars are returned to batch furnace for process / final anneal. This batch furnace is 12' long and 40" wide. Capable of 2300 Degrees F with quick ramping for up to 2000 Lb quantities.

Feel free to contact one of our sales people today.

Russ Kirchner, Jr. Scott Pyle, Jeff Kirchner, Roger Hobbs, Jerry Pyle, Elliot Sullivan, Dan McMahon, or Chad Babcock.